FRAC SAND PROCESSING PLANT

Via Aurelia Ovest, 383 - 54100 Massa (MS) Italytel. +39.0585.831034 - Fax +39.0585.835598

matec@matecitalia.com

www.matecindustries.com

INDUSTRIAL SAND

FRAC SAND

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We have further evolved our systems and processes to meet the special requirements of the

industrial sand production sector.

INDUSTRIAL SAND

Matec is a well-established leading company in the designing, manufacturing and installation of purification and filtration plants.After over 10 years of experience and hundreds of washing plants we have started our dedicated line of washing systems, to offer our customer a solution which has been conceived to work with our purification and filtration plant. Thus, the best result is guaranteed.The creation of systems which harmonize cutting-edge industry and the environment has always been our main objective. As a matter of fact, our machines, from the washers to the filter press, comply with regulations in terms of water and materials.

Searching for innovation, to offer customers complete and efficient plants in the aggregates, recycling, sand production and mining sectors. 100% Made in Italy products to be assembled in our headquarters in Massa, in one of our branches worldwide (USA, Brazil and India) or on-site,

thanks to the work of a great team of engineers and technicians. In addition, Matec will offer you pre-sale assistance for your customized plant, perfect for your needs, and after-sale assistance thanks to global dealer network, because we believe in working with local people to best serve our customers, wherever they are.Our machines can be stationary or modular ones, according to the requirements of the plant.

MATEC WAS BORN IN ITALY AND IT HAS GROWN IN THE INTERNATIONAL BRAND THAT WE NOW KNOW, WITH OFFICES ALL OVER THE WORLD.

COMPETENCE

COURTESY

CAPACITY

OUR3C

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We offer training packages for both dealers and customers alike.This training covers all aspects of our machinery including:

• basic machine operations• Pumps• Cyclones • Sales training

START-UP PLANNING SERVICEEXECUTION

we assist you throughout every fases

• After sales• Spare parts • Engineering support• Electrical support

• Project team development

• Manage customer needs and expectations

• Physical execution of goods

• Perform Quality Assurance

• Final testing• Final Project Meeting

TRAINING & SUPPORT

MATEC TURNKEY PLANTSTEP BY STEP

• Kick-off meeting• Objective Analysis• Requirements

Analysis• Project deliverable

analysis (results)• Resources and Project

Budget Analysis• RBS (Risk Breakdown

Structure) risk analysis• Quality requirements

TEST LABMATEC thanks to its internal laboratory carries out both tests at customers’ sites, through mobile test units in order to carry out industrial tests, and internal tests thanks to its efficient laboratory that can test materials in a fast and effective way. The tests we carry out are:

• Particle size (sieve analysis)• Filtration• Permeability and fabric choice• Flocculation and water clarification• Sludge conditioning with lime and/or chemicals• Turbidity on waste water from filtration• Residual moisture

All tests, carried out in a professional and cutting-edge way, are delivered to the customer through a certified report in order to ensure the final result of the project.

• Definition of Resources

• Definition of Times• Draw up the Project

Schedule• Drawing up the

Project Plan

PROJECT MANAGEMENT FASES

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Aggretec is the quick to install solution for sectors such as aggregates, recycling, remediation and mining.

Sandtec is designed to recover fines and ultra-fines present in the slurry coming from aggregates washing plants. Compactness is one of the key feature of Sandtec, which has been conceived for uses in which the feeding material oversize is minimum.

Low running and maintenance costs and the highly customizable features of this equipment can be listed among the most appreciated features of the Scrubtec. Its suitability for the C&D sector can be translated into high performances when it comes to scrubbing aggregates, lights and

other floating materials.

Screentec is the machine that washes and selects materials as gravel, coal, crushed stone slag, recycled materials, concrete, iron ore and silica glass, with high efficiency.The screen parts are easy to mount and assemble and make the Screentec a suitable match for the other washing machines.

The bucket wheels, sand recovery units, are used for the recovery of sands coming from aggregate washing plants. They are mainly composed of a slurry storage tank in steel inside which a wheel with buckets in perforated steel plates is fitted.

Attritec is used to remove effectively the pollutants on the surface of the sand contained in the contaminated slurry by the action of scrubbing (friction). The friction is generated by agitators inside the machine.

MODULAR SOLUTION

SAND RECOVERY

HEAVY SCBRUBBING

ATTRITION CELLS

BUCKET WHEELS

SCREENING

WATER TREATMENT

Matec is already a leader in the water management system with over 3000 installations which help customer save and recover water all across the world. we have a wide choice of filter presses for every type of sector

FIELDS OF APPLICATION

Matec has developed a wide

knowledge in the aggregates sector,

as our machines for the water

treatment were born to work with

aggregates, materials which are not

easy to handle. This is why we created

a range of machines for the washing

of aggregates, to manage the whole

process and guarantee the best output

both from the washing system and the

water treatment plants.

We look forward to the industrial sand

production sector, as the demand

of silica materials is constantly

increasing. A treatment which can

reduce contaminants and precision

in the separation of material are

the requirements we face from our

customers and that our machines are

able to fulfill.

C&D recycling is a fast-pace growing

sector. The concern for re-using

materials to respect the environment

and comply with laws has led to a

development of technologies, systems

and plants for which Matec can exhibit

great experience. In addition, the

recovery of resources has always been

one of the key objective of our business

since we started as Matec back in

2003.

Matec is already a leader in the water

management system with over 3000

installations which help customer

save and recover water all across the

world. Through our filterpresses and

our thickeners, you will be able to

reuse up to 95% of the water. Cutting

down costs is essential for a washing

system and our equipment will deliver

it, maximizing the return of your plant.

AGGREGATES

INDUSTRIAL SAND

RECYCLING

WATER MANAGEMENTTHICKENERS

Matec can provide customers with any type of decanters, by designing and manufacturing vertical and horizontal ones made of stainless steel or concrete.

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Compliance with environmental laws has become important for

plant owners in most countries.

Cutting-edge technologies have been developed in the industrial

waste water and slurry treatment fields.

Matec’s technology complies with the latest environmental

regulations, while maximizing the returns of the plant, through

savings and earnings. That is what clients have been asking for.

Our machines can handle all kinds of capacities and flow rates,

and are designed for all kinds of projects.

Automation, top brands, HPT and TT2 Fast are what Matec can

offer compared to our competitors.

MATEC SUPPLIES COMPLETE TURNKEY PLANTS:

• 100% MADE IN ITALY

• HPT (HIGH PRESSURE TECHNOLOGY)

• GASSER SHAKERS

• REAL AUTOMATIC WASHING

• FILTER CLOTHS EASY TO REPLACE

• OPEN DESIGN TO IDENTIFY CLOTH DAMAGES

• PLC WITH REMOTE CONTROL AND ASSISTANCE

• VARIABLE NUMBER OF PLATES

• DIFFERENT MODELS FOR THE BEST TECHNICAL /

ECONOMICAL SOLUTION

• ALSO ASSEMBLED IN NORTH AMERICA

WATER TREATMENT SOLUTIONS

The average residual moisture is 20%, but we can

squeeze cakes to obtain 7-8% residual moisture to

dispose of easily or to recover concentrate

BENEFITS

• 24 Hours on site assistance

• 24 Months full warranty

• 10 Years warranty on stainless steel products

• HPT Technology

• Best brand high technology components

• Automatic shaking and washing

• TT fast opening time in less than 4 minutes

MATEC FILTER PRESS

The productivity of a filter press is given by m³ per

cycle and cycles per hour, and consequently by tons of

dry mud cakes produced. We design and build plants

to process from 0,5 to 100 m³/h, both automatic and

customized.

Higher pressure (more speed) means better

performances, a shorter cycle time, a lower humidity

percentage and better results. We are the only 100%

HPT company using pressure up to 16, 21 and 30 Bar,

twice as much as the pressures at which competitors

work (8/10 Bar).2000x2000 MODEL

The water obtained from the dewatering is clean

water ready to be reused or disposed of safely.

CLEAN WATER

FILTER PRESSES

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THICKENER DECANTER SILOS

RAKE THICKENER

The horizontal decanters are ideal for the

largest water flows. They have a limited

height and are provided with an upper sludge

thickening system.

PASTE THICKENER

DEEP CONE VERTICAL THICKENER

The vertical decanters are based on the principle

of static decantation and the natural precipitation

of suspended solid particles. During decantation

occurring inside Matec decanters, the solid particles

(the mud) sink down to the bottom of the structure,

while the clean water overflows into the drainage

system at the top and it is discharged in a dedicated

tank or pit (clean water tank).

The tank has a scalloped bottom and sloped tank

floor supported on steel legs, an underflow cone and

overflow launder and all components to be corrosion

protected internally and externally in accordance

with Matec specifications.

FLOCCULANT DOSING SYSTEM

BENEFITS

BENEFITS

Matec allows a fast and automatic dilution of

the powder in water for the perfect reaction of

the flocculant in turbid water.

Thanks to the 2/3 tanks the perfect maturation

of the product is guaranteed in order to

activate all the electric charges speeding up the

decantation reaction and significantly reducing

the consumption, guaranteeing water with

suspended solids below 80 ppm/mgl.

• Perfect dilution

• Fast decantation

• Clean waters

BENEFITS

• The tank is constructed from steel plate not less than 6mm thick• Shorter erection time• No tunnels with escape routes required• Flexibility to change components, say launder

sizing, when process conditions change• The bridge will be supported on a separate structure• Minimal excavation• No design cost incurred by yourselves

• Stainless Steel• Rake mechanism

• Stainless Steel• Maximum water recycle• Minimum space• Custom-made solution for your requests

Doson is a photocell-based

system patented by MATEC

for monitoring and adjusting

the flocculant according to the

amount of suspended solid

particles in the water.

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AGGRETEC

Aggretec is Matec’s rapid installation modular

washing platform for a wide range of sectors

including aggregates, recycling, remediation and

mining. Since the system is semi-mobile, it is highly

portable so also ideal for working in construction

and demolition sites.

SEMI-MOBILE SCREENINGAND WASHING UNIT

• UP TO 4 GRADES OF AGGREGATE AND 1 OR 2 GRADES OF SAND

• MODULAR DESIGN, PRE-TESTED• COMPLETELY PRE-WIRED WITH PLC CONTROL

PANEL• RUBBER LINED PUMPS, CYCLONES AND

CHUTES/PIPES FOR EXTENDED PLANT LIFE• TRANSPORTABLE

FEEDING HOPPER

Raw material fed from feeding

hopper and goes through the main

conveyor

Screen, washing & selection of

materials

SCREENTEC

Slurry (sand and water)

HYDROCYCLONE

CONVEYOR BELT

Dewatered sand

for stockpiling

BENEFITS

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SANDTECSAND RECOVERY GROUP WITH HYDROCYCLONE

SCREENTECINCLINED VIBRATING SCREEN

Screentec is the machine that washes and selects materials as gravel, coal, crushed stone, slag, recycled materials, concrete, iron ore and silica glass, with high efficiency.

The screen parts are easy to mount and assemble and make the Screentec a suitable match for the other washing machines. You can install 2 or 3 decks and choose among several media options.

They mainly consist of :

• Deck-holding body suspended on helical springs

• Mesh tensioning system with a metal rod

• Steel alloy shaft, grease lubricated bearings protected

by a set of labyrinth flanges

• Adjustable eccentric weights for output variation

• Rear feeding chute and hoppers bolted onto the front

part of the machine for material discharge

BENEFITS

• UP TO 4 TYPES OF WASHED AGGREGATES AND 1 OR 2 GRADES OF SAND

• LOW MAINTENANCE FOR HIGH EFFICIENCY• EASY REPLACEMENT• CUSTOM CHOICE FOR MESHES AND DECKS• EASY ASSEMBLING AND MOUNTING

BENEFITS

• MAX RECOVERY OFMATERIAL THROUGH SILT REMOVAL

• EASY TO ASSEMBLE AND COMPACT• EASY MAINTENANCE• VERY LOW RESIDUAL WATER CONTENT• IT FITS OTHER WASHING EQUIPMENT PERFECTLY

Sandtec is a hydrocyclone based washing unit designed to recover fines and ultra-fines. It can receive feed in a slurry form (usually from a washing screen) or as dry feed from ma conveyor to an optional slurry feed box added to the machine.

Sandtec guarantees the recovery of ~95% of fines over 75

microns and highly accurate elimination of excess fines.

The washed product is discharged with a residual moisture

avg <15%.

Highly compact and self-contained unit, easily integrated

with existing systems to upgrade capacity and efficiency,

highly customizable with an extensive options list and

project specific builds.

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FILTER PRESS

AGGRETEC 150

SLURRY HOMOGENIZER TANK

DIRTY WATER PIT

CLEAN WATER PIT

FLOCCULANT CONTAINER STATION

DEEP CONE THICKENER

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LAYOUT SANDGRANULOMETRY

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AUTOMATION & CONTROLOur team is always ready to face new challenges, we can design and build any type of system. We are ready to tailor the right solution for every type of problem.

We can create electrical control panels, distribution cabinets, alarm systems, customized PLC softwares.

Equipped with a high predisposition to problem solving, we have the best technicians and we use the best equipment.

TECHNICAL SUPPORTThanks to our highly skilled engineers, our global supplying/dealing network and our factory service personnel we can guarantee you an extensive range of services whenever you require them, whatever business is yours it is important to us.Matec provides all supplying/dealing service staff with a comprehensive training program. Our staff is equipped with the correct skills, exhaustive knowledge, methods and practices to support with pre-sales and after-sales service.

Matec equipment is rigorously tested, with high quality standards set for each step of the manufacturing process from design to distribution, thus we can guarantee high quality and reliability.If you experience problems with our equipments, your local supplier can access the online warranty system to solve the problem as soon as possible. Your feedback will be also incorporated into our R&D program to continue the development of our products.

QUALITY & WARRANTY

2120AGGRETEC | 150 S AGGRETEC | 150 S

2322FILTERPRESS | 1500x1500 160 PLATES AGGRETEC | 150

FRAC SAND PROCESSING PLANT

Via Aurelia Ovest, 383 - 54100 Massa (MS) Italytel. +39.0585.831034 - Fax +39.0585.835598

matec@matecitalia.com

www.matecindustries.com

INDUSTRIAL SAND

FRAC SAND