FR10-14 Control and Measurement for PRINTING 7may2009

8/10/2019 FR10-14 Control and Measurement for PRINTING 7may2009

http://slidepdf.com/reader/full/fr10-14-control-and-measurement-for-printing-7may2009 1/38

28.11.2014 1

FR10 – 14 Control and Measurement

Vacon Learning Center



28.11.2014 2

ContentsDRIVE BASICS

SINGLE POWERUNIT DRIVES

FR10, FR11, FI13BLOCKS

CONTROL <->POWER UNIT

SIGNALS

STAR COUPLERDRIVES

FR12, FI14BLOCKS

CONTROL <->

POWER UNITSIGNALS

POWER UNITBLOCKS

FR10 (FR12)BLOCKS

FR11 BLOCKS FI13 (FI14)BLOCKS

FR10 (FR12)POWER UNIT

SIGNALS

FR11 POWER UNITSIGNALS

FI13 (FI14)POWER UNIT

SIGNALS

POWER UNITSIGNALS



28.11.2014 3

DRIVE BASICS




SIGNALS

STAR COUPLER

DRIVES

FR12, FI14

BLOCKS

CONTROL <->

POWER UNITSIGNALS

POWER UNITBLOCKS

FR10 (FR12)BLOCKS



SIGNALS



SIGNALS

POWER UNITSIGNALS



28.11.2014 4

Drive basics

CONTROL UNIT

POWER UNIT(S)



28.11.2014 5

DRIVE BASICS




SIGNALS

STAR COUPLER

DRIVES

FR12, FI14

BLOCKS

CONTROL <->

POWER UNITSIGNALS

POWER UNITBLOCKS

FR10 (FR12)BLOCKS



SIGNALS



SIGNALS

POWER UNITSIGNALS





28.11.2014 7

CONTROL BOX

FIBER ADAPTER BOARDASIC BOARD DRIVER BOARD(S)

MEASUREMENT BOARDS

• PS FOR ASIC, CONTROL AND DC FANS

• FIBER OPTIC COMMUNICATION

• LOW IGBT PULSE GENERATION

• A/D CONVERSION

• MEASUREMENT DATA MULTIPLEX

• BRAKE, CHARGING AND FAN CONTROL

• PS FOR DRIVER AND MEASUREMENT

• IGBT GATE DRIVE BUFFER

• MEASUREMENT DATA

• ITR, ETR HARDWARE TRIP

• CURRENT MEASUREMENT CIRCUIT

• TEMP MEASUREMENT CIRCUIT

POWER UNITCONTROL UNIT

FR10, FR11, FI13*

R E C T I F I E R B O A R D

*

F A N I N V E R T E R S

O P T B R A K E D R I V E R *

* THE FI13 DOES NOT HAVE RECTIFYING OR BRAKECHOPPER BUILT-IN, BUT INSTEAD THEY ARE IN SEPARATEMODULES. INPUT (AFE, FFE or NFE) and BRAKE (BCU)



28.11.2014 8

Control <-> Power Unit Signals



28.11.2014 9

X600

X14

X142

X12

X17

ASIC

VB00451

X

1

5

X

1

4

X

1

3

X2X11

X10

X1

X141

1

2

3

4

5

6

7

U H U L V H V L W H W L

X15

X9

X6

X26

U

V

W

• X15 Switch Drive relay output (optional external control)

• X9 Switch Drive Feedback (optional external input)

• X2-2 SWTS_FB (F5)

• X2-3 SWTS_DRV (Charge switch)

• X2-4 MAINS_FAULT (F10)

• X11-3 FAN_CTRL (Fan control)

• X11-4 FAN_ALARM (F32)

• X600-3 BRK_FB (F12)

• X600-5 BRK_DRV (Brake drive)

• X26 Phase Feedback and Trip output (Star Coupler ONLY)

• X1 +24VDC Internal fan supply

• X10 +24VDC supply to Fiber adapter board

• X6 DC bus supply to ASIC switching power supply

1

2

3

4

5

6

7

X2 X3

FIBER

ADAPTER

VB00228

• FIBER 1 (H1) Gate control enable

• FIBER 2 (H2) U phase gate drive control (high IGBT)

• FIBER 3 (H3) V phase gate drive control (high IGBT)

• FIBER 4 (H4) W phase gate drive control (high IGBT)

• FIBER 5 (H5) ADC synchronization

• FIBER 6 (H6) VaconBus data from Control to ASIC

• FIBER 7 (H7) VaconBus data from ASIC to Control

• X2 +24VDC supply from ASIC

• X3 +24VDC optional customer supply




28.11.2014 10

DRIVE BASICS




SIGNALS

STAR COUPLER

DRIVES

FR12, FI14

BLOCKS

CONTROL <->

POWER UNITSIGNALS

POWER UNITBLOCKS

FR10 (FR12)BLOCKS



SIGNALS



SIGNALS

POWER UNITSIGNALS



28.11.2014 11

FR12 FI14

2 x FR10 Power Units with Star Coupler

4 IGBTs / motor phase (2 x 2)

Built-in rectifying section

Optional brake chopper built-in

NXP2 Control board only in Star Coupler

2 x FI13 Power Units with Star Coupler

12 IGBTs / motor phase (6 x 2)

NO built-in rectifying section

NO built-in brake chopper

NXP2 Control board only in Star Coupler

Star Coupler Drives (2 x Power Unit)

POWER UNIT 1 POWER UNIT 2 POWER UNIT 1 POWER UNIT 2



28.11.2014 12

CONTROL BOX

STAR COUPLER BOARD

ASIC BOARD DRIVER BOARD(S) MEASUREMENT BOARDS

POWER UNIT 1CONTROL UNIT

FR12, FI14* (Star Coupler)

RECT* FAN INV OPT BRAKE*

ASIC BOARD DRIVER BOARD(S) MEASUREMENT BOARDS

POWER UNIT 2RECT* FAN INV OPT BRAKE* * THE FI14 DOES NOT HAVE RECTIFYINGOR BRAKE CHOPPER BUILT-IN, BUTINSTEAD THEY ARE IN SEPARATEMODULES. INPUT (AFE, FFE or NFE) andBRAKE (BCU)

* THE FI14 DOES NOT HAVE RECTIFYING

OR BRAKE CHOPPER BUILT-IN, BUTINSTEAD THEY ARE IN SEPARATEMODULES. INPUT (AFE, FFE or NFE) andBRAKE (BCU)



28.11.2014 13

Control <-> Power Unit Signals

CONTROL UNIT



28.11.2014 14

1

2

3

4

5

6

7

T

1

2

3

4

5

6

7

T

U

V W

CONTROL UNIT

X600

X 1 4

X 1 4 2

X 1 2

X 1 7

ASICVB00451

X2

X11

X 1 0

X 1

X 1 4 1

1 2 3 4 5 6 7

X 1 5

X 9

X 6

X26

U V W

X15 X14 X13

POWER UNIT 1(PU1)

X2 X3

U V W TU V W T

POWER UNIT 2(PU2)

X600

X 1 4

X 1 4 2

X 1 2

X 1 7

ASIC

VB00451

X2

X11

X 1 0

X 1

X 1 4 1

1 2 3 4 5 6 7

X 1 5

X 9

X 6

X26

U V W

X15 X14 X13

STAR

COUPLER

VB00336

UH UL VH VL WH WLUH UL VH VL WH WL

CONTROL UNIT



28.11.2014 15

STAR

COUPLER

VB00336

1

2

3

4

5

6

7

T

1

2

3

4

5

6

7

T

U

V W

CONTROL UNIT

X26

POWER UNIT 1(PU1)

X2 X3

U V W TU V W T POWER UNIT 2

(PU2)

X26

FEEDBACK SIGNALS :

• The U, V and W phase feedback signals are

required in Star Coupler drives because theDead Time Compensation is controlled by theControlboard. The feedback signals are fedfrom Power Unit 1 (PU1)

• This method of control is required to havesynchronous Gate Drive to both Power Units

TRIPPING SIGNALS :

• The TRIP signal (T) is used to detect a faulttripping from either Power Unit



28.11.2014 16

DRIVE BASICS




SIGNALS

STAR COUPLER

DRIVES

FR12, FI14

BLOCKS

CONTROL <->

POWER UNITSIGNALS

POWER UNITBLOCKS

FR10 (FR12)BLOCKS



SIGNALS



SIGNALS

POWER UNITSIGNALS



28.11.2014 17

CONTROL BOX

FIBER ADAPTER BOARDASIC BOARD DRIVER BOARD(S)

MEASUREMENT BOARDS

• PS FOR ASIC, CONTROL AND DC FANS

• FIBER OPTIC COMMUNICATION

• LOW IGBT PULSE GENERATION

•

A/D CONVERSION• MEASUREMENT DATA MULTIPLEX

• BRAKE, CHARGING AND FAN CONTROL

• PS FOR DRIVER AND MEASUREMENT

• IGBT GATE DRIVE BUFFER

• MEASUREMENT DATA

• ITR, ETR HARDWARE TRIP

• CURRENT MEASUREMENT CIRCUIT

• TEMP MEASUREMENT CIRCUIT


FR10, FR11, FI13*

R E C T I F I E R B O A R D

*

F A N I N V E R T E R S

O P T B R A K E D R I V E

R *

* THE FI13 DOES NOT HAVE RECTIFYING OR BRAKECHOPPER BUILT-IN, BUT INSTEAD THEY ARE IN SEPARATEMODULES. INPUT (AFE, FFE or NFE) and BRAKE (BCU)



28.11.2014 18

Power Unit Blocks



28.11.2014 19

ASIC BOARD

MEASUREMENT BOARDAND IGBTs (LEFT SIDE)

MEASUREMENT BOARDAND IGBTs (RIGHT SIDE)

DC BUS CAPACITORS

DRIVER BOARD

RECTIFYING SECTION(THYRISTORS ANDRECTIFIER BOARD)

FAN INVERTER (LEFT SIDE)

FAN INVERTER (RIGHT SIDE

OPT RECTIFYING SECTION(OR BRAKE CHOPPER)

FR10 (FR12) POWER UNIT



28.11.2014 20

ASIC BOARD

MEASUREMENT BOARDSAND IGBTs (U, V, W)

DC BUS CAPACITORS

DRIVER BOARDS (U, V, W)

FAN INVERTERS (U, V, W)

PHASE MODULES(U, V, W)

RECTIFYING SECTION(THYRISTORS ANDRECTIFIER BOARD)

FR11 POWER UNIT

OPTIONAL BRAKECHOPPER



28.11.2014 21

ASIC BOARD

DRIVER BOARDS (U, V, W)

MEASUREMENTBOARDS AND IGBTs(U PHASE SHOWN)

FAN INVERTERS(U PHASESHOWN)DC BUS CAPACITORS

PHASE MODULES(U, V, W)

FI13 (FI14) POWER UNIT



28.11.2014 22

DRIVE BASICS




SIGNALS

STAR COUPLER

DRIVES

FR12, FI14

BLOCKS


SIGNALS

POWER UNITBLOCKS

FR10 (FR12)BLOCKS



SIGNALS



SIGNALS

POWER UNITSIGNALS





28.11.2014 24

FR10 (FR12) Power Unit Signals

X61 2 3 4 5 76

X9X

1 5



28.11.2014 25

X6

VB00451 X10

X2

X1

U V W

1 2 3 4 5 76

U

H

U

L

V

H

V

L

W

H

W

L

X600 X26

X29

X11

X142X141X14

X12

X3 X4 X5

X9 X

X27

+ -X1

VB00487

X13X14

X15

W

H

U

H

V

HU

L

W

L

V

L

X20

SPF

X 2

R 1 0 9

R 5 6 R 1 2 3

R 1 1 4

R 1 3 7

R 1 2 8

R 1 1 0

R 3 9

U

V

W

MEASUREMENT SIGNALS :

• Phase Feedback (F8 sub 1)

•

PowerOK (F8 sub 8)• ETR (F31)

• ITR (F1 sub 1)

• I (Current)

• Temp (Temperature)

CONTROL SIGNALS :

• U , V , W Gate Drive signals

OUTPUT :

• U , V , W Motor Output

V B 0 0 5 2 5

V B 0 0 5 2 6

http://g/VOL3/VOL3/YHTDATA/Nx_w/kokoonpano%20ohjeet/hyperlinkit/481_487_spf.txt

http://g/VOL3/VOL3/YHTDATA/Nx_w/kokoonpano%20ohjeet/hyperlinkit/481_487_j%C3%A4nniteohjelmointi.txt











28.11.2014 26

+ -X1

VB00487

WH

UH

VH

UL

WL

VL

X20

SPF

X 2

ISOLATED PS FOR HIGH

IGBT GATE DRIVE +-18VDC





28.11.2014 27

+ -X1

VB00487

WH

UH

VH

UL

WL

VL

X20

SPF

X 2

R 1 0 9

R 5 6

R 1 2 3

R 1 1 4

R 1 3 7

R 1 2 8

GATE DRIVE BUFFER

CIRCUIT

X3 1-4 GT_W

X3 5-6 ET_W

X4 1-4 GT_VX4 5-6 ET_V

X5 1-4 GT_UX5 5-6 ET_U

X6 1-4 GB_WX6 5-6 EB_W

X6 7-10 GB_VX6 11-12 EB_V

X6 13-16 GB_UX6 17-18 EB_U



W

V

U

PHASE FEEDBACK

PHASE FEEDBACK

UVW

0

0

0

R 3 9

R 1 1 0

TEMPERATURE U, V AND W COMBINED

UVWCURRENT MEASUREMENT

HARDWARE OVERCURRENT TRIP

+15VDC

+15VDC 2 4 5 7 9 1

2 4 5 7 9 1

2 4 5 7 9 1

HARDWARE IGBT OVERTEMP TRIP

X8 1-4 GT_W

X8 5-6 ET_W

X9 1-4 GT_VX9 5-6 ET_V

X10 1-4 GT_UX10 5-6 ET_U

X11 1-4 GB_WX11 5-6 EB_W

X11 7-10 GB_VX11 11-12 EB_V

X11 13-16 GB_UX11 17-18 EB_U

X 3

X 4

X 5

X 6

X 8

X 9

X 1 0

X 1 1

X 7

X 1 2

X16 3 POWER OKFROM ISOLATED PS

PWR OK / U

+ 1 8 V_ B

_ U

- 1 8 V_ B

_ U

+ 1

5 V

- 1

5 V

+ 1 8 V_

B_ V

- 1 8 V_

B_ V

+ 1 8 V_

B_ W

- 1 8 V_

B_ W

+15V

+15V

PWR OK / V

PWR OK / W

X13 U

X14 V

X15 W

X7 2,4,6 +15VX7 8,10,12 -15VX7 14 TEMPX7 16 I_UX7 18 I_VX7 20 I_WX7 22 ITRX7 24 ETR

ALL ODDNUMBERS ARE DC-

X12 1,3,5 +15VX12 7,9,11 -15VX12 13 TEMPX12 15 I_UX12 17 I_VX12 19 I_WX12 21 ITRX12 23 ETR

ALL EVEN NUMBERSARE DC-










28.11.2014 28

X20

SPF

X 2

G

C



W

V

U

PHA

0

0

0

TEMPERATURE U

+15VDC

+15VDC

X 3

X 4

X 5

X 6

X 7

X16 3 POWER OKFROM ISOLATED PS

+ 1 8 V_ B

_ U

1 8 V B

U

X3 1-4 GT_W

X3 5-6 ET_W

X2 1-4 GT_V

X2 5-6 ET_V

X1 1-4 GT_UX1 5-6 ET_U

X4 1-4 GB_WX4 5-6 EB_W

X4 7-10 GB_V

X4 11-12 EB_V

X4 13-16 GB_UX4 17-18 EB_U

X5 2,4,6 +15VX5 8,10,12 -15VX5 14 TEMPX5 16 I_U

X5 18 I_VX5 20 I_WX5 22 ITRX5 24 ETR

X 3

X 2

X 1

X 4

X 5

VB00525

DC+

DC-

I_U

x5 x5

x5 x5

1k

1k

NTC / U

VB00229

X6

ITR

+15VDC

IGBT POWER MODULE / U

REF2

REFDC-

ETR

I_W

I_V

CURR MEAS / U

HRDWR OVERCURR TRIP

(ITR)

HRDWR IGBT OVERTEMP

(ETR)

MOTOR OUT / U

U PHASE SECTION

V

P H A S E S E C T I O N

W P H A S E S E C T I O N

N T C / V

N T C / W

R E F 3

I T R / V

I T R / W

E T R /

V

E T R /

W

X 7

X 8

C U R

R / V

C U R R / W

REC CURR

I G B T

I G B T

GT_W

ET_W

GT_VET_V

GB_WEB_WGB_VEB_V





28.11.2014 29

FR11 Power Unit Signals

X61 2 3 4 5 76

X12X9

X 1 5



28.11.2014 30

VB00451 X10

X2

X1

U V WU

H

U

L

V

H

V

L

W

H

W

L

X600 X26

X29

X11

X142X141X14

X12

X3 X4 X5

X27



• PowerOK (F8 sub 8)

• ETR (F31)

•

ITR (F1 sub 1)• I (Current)


CONTROL SIGNALS :


OUTPUT :

• U Motor Output

X

1+ -

VB00489

X6

UL

UH

X30SPF

R 5 6

R 4 8

R47R57W1

X2X

1+ -

VB00489

X6

VL

VH

X30SPF

R 5 6

R 4 8

R47R57W1

X2X

1+ -

VB00489

X6

WL

WH

X30SPF

R 5 6

R 4 8

R47R57W1

X2

OUTPUT :

• V Motor Output

OUTPUT :

• W Motor Output

V B 0 0 5 3 0

V B 0 0 5 3 0

V B 0 0 5 3 0



28.11.2014 31

+ -X1

VB00489GATE DRIVE BUFFER CIRCUIT


IGBT GATE DRIVE

PHASE FEEDBACK

PHASE FEEDBACK

R57

R47

TEMP

DC-

CURRENT MEASUREMENT


+15VDC

+15VDC HARDWARE IGBT OVERTEMP TRIP

X11 1-6 GB+X11 7-12 GB-X11 11-18 EB

X 1 2

POWER OK

+ 1 5 V_

B

- 1 5 V_

B

+ 1

5 V

- 1

5 V

+ 1 5 V

_ T

- 1 5 V

_ T

+15V

X12 1,3,5,7 +15VX12 9,11,13,15 -15VX12 17 TEMPX12 19 IX12 21 ITRX12 23 ETR

ALL EVEN NUMBERSARE DC-

R 4 8

R 5 6

X 1 1

X 1 0

LH

X10 1-6 GT+X10 7-12 GT-X10 11-18 ET

+-20V

+-15V0

X2

2 4 5 7 9 1X6



28.11.2014 32

VB00489

PHASE FEEDBACK

TEMPURRENT MEASUREMENT

P

X 1 2

X 1 1

X 1 0

L

2 4 5 7 9 1X6

VB00530

N T C

N T C

X 4

X 3

X 8

X 7

X 6

DC+

DC-

x5

x5

x5

x5

1k

1kNTC

VB00229

R E C C U R R

X2

+15VDC

REF2

REF DC-

C U R R

CURR MEAS

C

U R R

HRDWR OVRCUR TRIP (ITR)IGBT POWER MODULE HRDWR IGBT OVRTMP (ETR)

R E F 3

CURR SUM

CURRENT MEASUREMENT

TEMP


HARDWARE IGBT OVERTEMP TRIP

MOTOR OUTPUT

X 1

1

I_

1

X 1

2

I_

2

X 1

3

I_

3

X 1

2 , 4 , 6

D C -

X1

I G B T

I G B T



28.11.2014 33

FI13 (FI14) Power Unit Signals

X61 2 3 4 5 76

2X12

X9 X 1 5



28.11.2014 34

+-

VB00493

U

L

U

H

X30SPFW1

R46R80

VB00451 X10

X2

X1

U V WU

H

U

L

V

H

V

L

W

H

W

L

X600 X26

X29

X11

X142X141X14

X3 X4 X5

X27



• PowerOK (F8 sub 8)

• ETR (F31)

• ITR (F1 sub 1)

• I (Current)


CONTROL SIGNALS :


OUTPUT :

• U Motor Output

OUTPUT :

• W Motor Output

OUTPUT :

• V Motor Output

+-

U

L

U

H

X30SPFW1

R46R80

+-

U

L

U

H

X30SPFW1

R46R80

VB00384

VB00493 VB00493

VB00384 VB00384 VB00384 VB00384 VB00384



28.11.2014 35

+ -X13

VB00493

GATE DRIVE BUFFER CIRCUIT


IGBT GATE DRIVE

PHASE FEEDBACK

PHASE FEEDBACK

R46

R80

TEMP

CURRENT MEASUREMENT

HRDWR OVERCUR TRIP

+15VDC

+15VDC HARDWARE IGBT OVERTEMP TRIP

X18 1 GB+X18 2 GB-X18 3 EB

X 1 9

POWER OK

+ 1 5 V

_ B

- 1 5 V

_ B

+ 1 5 V

- 1 5 V

+ 1 5 V

_ T

- 1 5 V

_ T

+15VDC


ALL ODD NUMBERS AREDC-

R 6 6

R 6 3

X 1 8

X 1 7

LH

X17 1 GT+X17 2 GT-X17 4 ET

+-20V

+-15V0

X22 4 5 7 9 1

X1

X 5

X 3

X 4

TEMP

X3 1 GB+X3 2 GB-X3 3 EB



X4 1 GT+X4 2 GT-X4 4 ET

X14

X15

X16

X20

X21

X22X14, X15, X16 DC- X20, X21, X22 DC-

X1 2,4,6,8 +15VX1 10,12,14,16 -15VX1 18 TEMP

X4 1 GB+X4 2 GB-X4 3 EB

X3 1 GT+X3 2 GT-X3 4 ET



28.11.2014 36

+ -

ISOLAT

IGBT GA

R46

R80

X 5

X 3

X 4

TEMP

X14

X15

X16

VB00384

N T C

N T C

X 7

X 6

DC-

HRDWR OVRCUR TRIP (ITR)

REF

HRDWR IGBT OVRTMP (ETR)

R E F 3

CURRENT MEAS

TEMP

MOTOR OUTPUT

I G B T

I G B T

DC+

DC-

x5 x5

x5 x5

1k

1k

NTC / U

VB00229

X5

IGBT POWER MODULECURR MEAS

RE

C C URR

REF2

CURR SUM

C U R R

C U R R

+15VDC

X 4

X 1

X2

X9

X1 18 TEMPX1 20 IX1 22 ITRX1 24 ETR


X 3


X4 3 EBX3 4 ET

X1 2,4,6,8 +15VX1 10,12,14,16 -15VX1 18 TEMP

X4 1 GB+X4 2 GB-X4 3 EB

X3 1 GT+X3 2 GT-X3 4 ET



28.11.2014 37

+ -

ISOLAT

IGBT GA

R46

R80

X 5

X 3

X 4

TEMP

X14

X15

X16

VB00384

N T C

N T C

X 7

X 6

DC-

HRDWR OVRCUR TRIP (ITR)

REF

HRDWR IGBT OVRTMP (ETR)

R E F 3

CURRENT MEAS

TEMP

MOTOR OUTPUT

I G B T

I G B T

DC+

DC-

x5 x5

x5 x5

1k

1k

NTC / U

VB00229

X5

IGBT POWER MODULECURR MEAS

RE

C C URR

REF2

CURR SUM

C U R R

C U R R

+15VDC

X 4

X 1

X2

X9

X1 18 TEMPX1 20 IX1 22 ITRX1 24 ETR


X 3


X4 3 EBX3 4 ET



28.11.2014 38

Documents

FR10-14 Control and Measurement for PRINTING 7may2009