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© Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 1 of 28. Printed in The Netherlands. Bondstrand® 2000M/7000M Glassfiber Reinforced Epoxy (GRE) pipe systems for marine service 1 to 6 inch (Quick-lock Joint) 8 to 40 inch (Taper/Taper Joint) with external pressure requirements Uses and applications Quick-Lock® adhesive-bonded joint Ballast Portable discharge line Chlorination Stripping lines Draining Tank cleaning (salt water) Cargo line Fire protection mains Sanitary service & sewage Various other applications A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is available on CD-ROM. Please contact Ameron for details. For specific fire protection requirements, an outer layer of passive fire protection is available. For pipe systems without external pressure requirements, please refer to Bondstrand series 2400/ 3400 product data (FP 657) or contact your Ameron representative. In 1993, IMO (International Maritime Organisation) issued a resolution (A.18/Res. 753) covering acceptance criteria for assuring ship safety. Major certifying bodies have adopted and implemented these Guidelines in their respective Rules and Regulations for the Classification of Ships. All Bondstrand pipe series used in the marine industry are designed and type-approved by the below major certifying bodies. (A complete list is available, on request) American Bureau of Shipping (ABS), U.S.A.; Bureau Veritas, France; Det Norske Veritas, Norway; Germanischer Lloyd, Germany; Lloyd’s Register, United Kingdom; Nippon Kaiji Kyokai, Japan; Registro Italiano Navale (RINA), Italy; United States Coast Guard (USCG), U.S.A. Maximum operating temperature: up to 93°C. Higher temperature application is available, please consult Ameron. Pipe diameter: 1 - 40 inch (25-1000 mm). Pipe system design for pressure ratings up to: 25 bar (362 psi) for 1 - 4 inch and 17.2 bar (250 psi) for 5 - 40 inch, depending type of fittings, see contents for each fitting designated pressure rating. ASTM D-2992 Hydrostatic Design Basis (Procedure B - service factor 0.5); ASTM D-1599 Safety factor of 4:1. Design criteria for external pressure requirements are in accordance with IMO regulations. Bondstrand 2000M ASTM D-2310 Classification: RTRP-11FW or RTRP-11FX for static hydrostatic design basis. Complies with ASTM F-1173 Classification and ASTM D-2996 designation. Bondstrand 7000M ASTM D-2310 Classification: RTRP-11AW or RTRP-11AX for static hydrostatic design basis. Complies with ASTM F-1173 Classification and ASTM D-2996 designation. Taper/Taper adhesive-bonded joint Approvals Characteristics

FP918C Bondstrand 2000M-7000M Inc Taper Taper 01.08.11

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Page 1: FP918C Bondstrand 2000M-7000M Inc Taper Taper 01.08.11

© Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 1 of 28. Printed in The Netherlands.

Bondstrand® 2000M/7000M Glassfiber Reinforced Epoxy (GRE) pipe systems for marine service1 to 6 inch (Quick-lock Joint)8 to 40 inch (Taper/Taper Joint)with external pressure requirements

Uses and applications

Quick-Lock® adhesive-bonded joint

● Ballast ● Portabledischargeline● Chlorination ● Strippinglines● Draining ● Tankcleaning(saltwater)● Cargoline ● Fireprotectionmains● Sanitaryservice&sewage ● Variousotherapplications

AcompletelibraryofBondstrandpipeandfittingsinPDSandPDMS-formatisavailableonCD-ROM.PleasecontactAmeronfordetails.

Forspecificfireprotectionrequirements,anouterlayerofpassivefireprotectionisavailable.

Forpipesystemswithoutexternalpressurerequirements,pleaserefertoBondstrandseries2400/3400productdata(FP657)orcontactyourAmeronrepresentative.

In1993,IMO(InternationalMaritimeOrganisation)issuedaresolution(A.18/Res.753)coveringacceptancecriteriaforassuringshipsafety.MajorcertifyingbodieshaveadoptedandimplementedtheseGuidelinesintheirrespectiveRulesandRegulationsfortheClassificationofShips.

AllBondstrandpipeseriesusedinthemarineindustryaredesignedandtype-approvedbythebelowmajorcertifyingbodies.(Acompletelistisavailable,onrequest)● AmericanBureauofShipping(ABS),U.S.A.;● BureauVeritas,France;● DetNorskeVeritas,Norway;● GermanischerLloyd,Germany;● Lloyd’sRegister,UnitedKingdom;● NipponKaijiKyokai,Japan;● RegistroItalianoNavale(RINA),Italy;● UnitedStatesCoastGuard(USCG),U.S.A.

Maximumoperatingtemperature:upto93°C.Highertemperatureapplicationisavailable,pleaseconsultAmeron.Pipediameter:1-40inch(25-1000mm).Pipesystemdesignforpressureratingsupto:25bar(362psi)for1-4inchand17.2bar(250psi)for5-40inch,dependingtypeoffittings,seecontentsforeachfittingdesignatedpressurerating.ASTMD-2992HydrostaticDesignBasis(ProcedureB-servicefactor0.5);ASTMD-1599Safetyfactorof4:1.DesigncriteriaforexternalpressurerequirementsareinaccordancewithIMOregulations.Bondstrand 2000MASTMD-2310Classification:RTRP-11FWorRTRP-11FXforstatichydrostaticdesignbasis.ComplieswithASTMF-1173ClassificationandASTMD-2996designation.Bondstrand 7000MASTMD-2310Classification:RTRP-11AWorRTRP-11AXforstatichydrostaticdesignbasis.ComplieswithASTMF-1173ClassificationandASTMD-2996designation.

Taper/Taper adhesive-bonded joint

Approvals

Characteristics

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© Ameron 2011. FP 918 C 08/11 supersedes FP 918 B 04/11. Page 2 of 28. Printed in The Netherlands.

Table of contents Pipe series....................................................................................................................3

Joiningsystemandconfiguration.................................................................................4

TypicalPipelength.......................................................................................................4

TypicalPipeperformance.........................................................................................5-6

TypicalPipedimensionsandweights...........................................................…............7

UltimateCollapsePressures..................................................................…..................8

JointdimensionsQuick-Lock®.......................................................................…..........8

JointdimensionsTaper/Taper.........................................................................….......…9

Spanlength.................................................................................................…...........10

Elbows.......................................................................................................….......11-12

Tees(Equal,Reducing)……..................................................................................13-19

BrushingSaddles......................................................................................................20

Laterals..............................................................................................................….....20

Reducers(Concentric,Eccentric).....................................................................….21-22

Flanges(HeavyDuty,VanStone,Blind).......….....................................................23-25

Couplings...................................................................................................................26

Nipples.......................................................................................................................26

SupportSaddles........................................................................................................27

GroundingSaddles....................................................................................................28

BellMouths……….....................................................................................................28

AssemblyofdoubleO-ringexpansionjoint...............................................................29

Expansioncoupling...................................................................................................29

Adaptors ....................................................................................................................30

Adhesive…................................................................................................................31

Engineeringdesign&installationdata......................................................................32

Specials.....................................................................................................................32

Field testing ...............................................................................................................32

Conversions...............................................................................................................32

Importantnotice..........................................................................................................32

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PipeFilament-woundGlassfiberReinforcedEpoxy(GRE)pipeforBondstrandadhesive-bondingsystems.

FittingsAwiderangeoflinedfilament-woundGlassfiberReinforcedEpoxy(GRE)fittingsforBondstrandadhesive-bondingsystems.Forspecialfittings,notlistedinthisproductguide,pleasecontactyourAmeronrepresentative.

FlangesFilament-woundGlassfiberReinforcedEpoxy(GRE)heavy-dutyflangesandstub-endringflangesforQuick-Lockadhesivebondingsystems.StandardflangedrillingpatternsasperANSIB16.5(150Lb).Otherflangedrillingpatterns,suchasANSIB16.5(>150Lb),DIN,ISOandJISarealsoavailable.PleaserefertoBondstrandseries2000M/7000MFlangesbrochure.

Bondstrand® 2000MGlassfiberReinforcedEpoxy(GRE)pipesystem.Standard0.5mminternalresin-richreinforcedliner.Maximumoperatingtemperature:93°C(forhighertemperaturerating,consultAmeron).Maximumpressurerating:25bar(362psi)for1-4inch,17.2bar(250psi)for6-40inch.Minimumpressure:fullvacuum.ExternalPressureRequirements:InaccordancewithIMORegulations.

Bondstrand® 7000M (* conductive)GlassfiberReinforcedEpoxy(GRE)pipesystem.Maximumoperatingtemperature:93°C(forhighertemperaturerating,consultAmeron).Maximumpressurerating:25bar(362psi)for1-4inch,17.2bar(250psi)for6-40inch.Minimumpressure:fullvacuum.ExternalPressureRequirements:InaccordancewithIMORegulations.

* ConductiveOurconductivepipesystemshavebeendevelopedtopreventaccumulationofpotentiallydangerouslevelsofstaticelectricalcharges.Pipe,fittingsandflangescontainhighstrengthconductivefilaments.Togetherwithaconductiveadhesivethisprovidesanelectricallycontinuoussystem.

Description Bondstrand® 2000M Bondstrand® 7000MPipediameter 1-40inch 1-40inchJoiningsystem Quick-Lock1-6inch Quick-Lock1-6inch Taper/Taper8-40inch Taper/Taper8-40inchLiner *0.5mm -**Temperature 93°C 93°CPressureRating^ 17.2bar(5-40inch) 17.2bar(5-40inch) 25bar(1-4inch) 25bar(1-4inch)

* Also available without liner;** For temperature above 93°C, please consult Ameron;^ See fitting table for specific pressure rating for individual fitting.

Pipe series

CAK
Highlight
CAK
Highlight
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Pipe25-150mm(1-6inch): Quick-Lock(straight/taper)adhesivejointwithintegralpipestopinbellend.Endconfiguration:IntegralQuick-Lockbellendxshavedstraightspigot.

200-1000mm(8-40inch): Taper/Taperadhesivejoint.Endconfiguration:IntegralTaperbellxshavedtaperspigot

Fitting and Flanges25-150mm(1-6inch): Quick-Lock(straight/taper)adhesivejointwithintegralpipestopinbellend.Endconfiguration:IntegralQuick-Lockbellends.

200-1000mm(8-40inch): Taper/Taperadhesivejoint.Endconfiguration:IntegralTaperbellends.

Note:*Pipenipples,saddlesandflangedfittingshavedifferentendconfigurations.

Nominal JoiningApproximateoverallLengthPipeSize System EuropePlant AsiaPlant(mm) (inch) (m) (m)25-40 1-1.5 Quick-Lock 5.5 3.050-125 2-5 Quick-Lock 6.15 5.85/9.0150 6 Quick-Lock 6.1 5.85/9.0200-250 8-10 Taper/Taper 6.1/11.8 5.85/11.89300-400 12-16 Taper/Taper 6.05/11.8 5.85/11.89450-1000 18-40 Taper/Taper 11.8 11.89

* Tolerance +/- 50 mm

Joining system &configuration

Typical pipe length

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Bondstrand 2000M

Nominal Pipe Minimum AveragePipeSize Inside Struct.Wall Pipe Diameter Thickness[t] Weight[mm] [inch] [mm] [mm] [kg/m]25 1 27.1 3.0 0.740 1.5 42.1 3.0 1.350 2 53.0 3.1 1.380 3 81.8 3.1 1.8100 4 105.2 4.1 3.1125 5 131.9 4.1 3.5150 6 159.0 4.1 4.6200 8 208.8 5.5 7.4250 10 262.9 7.0 12300 12 313.7 8.3 17400 14 337.6 9.0 19400 16 385.8 10.3 25450 18 433.8 11.5 32500 20 482.1 12.8 39550 22 530.3 14.1 49600 24 578.6 15.4 56650 26 650.0 17.3 66700 28 700.0 18.7 75750 30 750.0 20.0 93800 32 800.0 21.4 102900 36 900.0 24.0 1321000 40 1000.0 26.9 165

Bondstrand 7000M

Nominal Pipe Minimum AveragePipeSize Inside Struct.Wall Pipe Diameter Thickness[t] Weight[mm] [inch] [mm] [mm] [kg/m]25 1 27.1 3.5 0.740 1.5 42.1 3.5 1.350 2 53.0 3.6 1.380 3 81.8 3.6 1.8100 4 105.2 4.6 3.1125 5 131.9 4.6 3.5150 6 159.0 4.6 4.6200 8 208.8 5.5 7.4250 10 262.9 7.0 12300 12 313.7 8.3 17350 14 337.6 9.0 19400 16 385.8 10.3 25450 18 433.8 11.5 32500 20 482.1 12.8 39550 22 530.3 14.1 49600 24 578.6 15.4 56650 26 650.0 17.3 66700 28 700.0 18.7 75750 30 750.0 20.0 93800 32 800.0 21.4 102900 36 900.0 24.0 1321000 40 1000.0 26.9 165

Outside diameters pipe in 250 and 300 mm sizes exceed iron pipe dimensions of ISO 559-1977 (273 and 324 mm, respectively) and cast iron pipe dimensions of ISO 13-1 978 (274 and 326 mm, respectively).

Typical pipe performance (Series 2000M)

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Ultimatecollapsepressure(ultimateshorttermexternalfailurepressure)at65ºC.

Nominal InternalPressurestatic* 2000M 7000MPipeSize [mm] [inch] [bar] [bar] [bar]25 1 25 702 74240 1.5 25 191 19850 2 25 105 10880 3 25 29.2 29.7100 4 25 31.9 32.4125 5 17.2 16.2 16.4150 6 17.2 9.3 9.4200 8 17.2 9.9 10.0250 10 17.2 10.2 10.3300 12 17.2 10.1 10.1350 14 17.2 10.3 10.3400 16 17.2 10.3 10.4450 18 17.2 10.1 10.2500 20 17.2 10.2 10.2550 22 17.2 10.2 10.3600 24 17.2 10.3 10.3650 26 17.2 10.3 10.3700 28 17.2 10.4 10.4750 30 17.2 10.3 10.3800 32 17.2 10.4 10.4900 36 17.2 10.4 10.51000 40 17.2 10.6 10.6

* Up to 93°C.

Dimensions for Quick-Lock bell & spigot adhesive bonded joints.

Nominal Insertion SpigotDiameter SpigotLengthPipeSize Depth Min Max Max Min (Ds) Sd Sd L L[mm] [inch] [mm] [mm] [mm] [mm] [mm]25 1 27 32.6 32.9 28.5 31.040 1.5 32 47.5 47.8 33.5 36.050 2 46 59.2 59.6 49.0 52.080 3 46 87.6 88.0 49.0 52.0100 4 46 112.5 112.9 49.0 52.0125 5 57 139.5 139.9 58.5 61.5150 6 57 166.2 166.6 59.0 62.0

Ultimate collapsepressure

Quick-Lock® dimensions

0,5

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DimensionsforadhesiveTaperspigotsforadhesivebondedTaper/Taperjoints.

Nominal Taper Insertion Nominal DiaofPipeSize Angle Depth Spigot Spigot Nosethickn. atNose X Ds Nose Sd[mm] [inch] [degrees] [mm] [mm] [mm]200 8 2.5 65 3.1 215.0250 10 2.5 80 4.1 271.0300 12 2.5 95 4.7 323.0350 14 2.5 100 5.2 348.0400 16 2.5 110 6.1 398.0450 18 2.5 114 4.6 443.0500 20 2.5 127 5.0 492.2600 24 2.5 178 3.8 586.3700 28 1.75 178 6.4 712.9750 30 1.75 178 4.2 758.4800 32 1.75 178 8.9 817.8900 36 1.75 203 5.6 911.31000 40 1.75 320 8.1 1016.3

Taper/Taper dimensions

Nose

Sd

DS

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Bondstrand 2000M

Nominal Single ContinuousPipeSize Span* Span*[mm] [inch] [m] [m]25 1 2.6 3.340 1.5 2.9 3.750 2 3.1 4.080 3 3.5 4.5100 4 4.0 5.1125 5 4.3 5.4150 6 4.5 5.7200 8 5.1 6.5250 10 5.8 7.3300 12 6.3 8.0350 14 6.5 8.3400 16 7.0 8.8450 18 7.4 9.3500 20 7.7 9.8600 24 8.5 10.8700 28 9.3 11.8750 30 9.6 12.2800 32 10.0 12.7900 36 10.5 13.41000 40 11.1 14.1 Bondstrand 7000M Nominal Single ContinuousPipeSize Span* Span*[mm] [inch] [m] [m]25 1 2.5 3.340 1.5 2.9 3.850 2 3.1 4.180 3 3.5 4.5100 4 4.0 5.2125 5 4.3 5.6150 6 4.5 5.9200 8 5.0 6.5250 10 5.7 7.3300 12 6.2 8.0350 14 6.4 8.3400 16 6.9 8.8450 18 7.3 9.3500 20 7.7 9.8600 24 8.4 10.8700 28 9.3 11.8750 30 9.6 12.2800 32 9.9 12.7900 36 10.5 13.41000 40 11.1 14.1

• Spanrecommendationsarebasedonpipesfilledwithwaterhavingadensityof1000kg/m3and includenoprovisionsforweightscausedbyvalves,flangesorotherheavyobjects.• AsperISO14692recommendation,themaximumsupportspanusedis6.0m.

Span length

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Filament-wound90ºelbowswithintegralQuick-Lock(1-6inch)or Taper/Taper(8-40inch)socketendsforadhesivebonding.

Nominal Laying Overall Max.Working AveragePipeSize Length Length Pressure Weight (LL) (OL)[mm] [inch] [mm] [mm] [bar] [kg]25 1 65 92 25 0.340 1.5 81 113 25 0.450 2 76 122 25 0.580 3 114 160 25 1.1100 4 152 198 25 1.6125 5 195 252 17.2 2.7150 6 229 286 17.2 3.6200 8 315 380 17.2 6.8250 10 391 471 17.2 11300 12 472 567 17.2 18350 14 364 464 17.2 26400 16 402 512 17.2 31450 18 458 572 17.2 53500 20 508 635 17.2 65550 22 559 711 17.2 94600 24 584 762 17.2 122650 26 660 838 17.2 180700 28 711 889 17.2 205750 30 762 940 17.2 243800 32 813 991 17.2 330900 36 915 1118 17.2 4171000 40 1065 1385 17.2 489

Elbows 90º

Quick-Lock

Taper/Taper

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Filament-wound45°Quick-Lock(1-6inch)andTaper/Taper(8-40inch)socketendsforadhesivebonding.

Nominal Laying Overall Maximum AveragePipe Length Length Working WeightSize (LL) (OL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]25 1 22 49 25 0.240 1.5 29 61 25 0.350 2 35 81 25 0.480 3 51 97 25 0.8100 4 64 110 25 1.1125 5 84 141 17.2 1.8150 6 95 152 17.2 2.4200 8 137 202 17.2 4.3250 10 169 249 17.2 7.3300 12 205 300 17.2 11.0350 14 125 225 17.2 17.0400 16 142 252 17.2 20.0450 18 191 305 17.2 33500 20 210 337 17.2 40600 24 252 430 17.2 82700 28 295 473 17.2 140750 30 322 500 17.2 164800 32 337 515 17.2 283900 36 400 603 17.2 2831000 40 475 798 17.2 334

Filament-wound22½°elbowswithintegralQuick-Lock(1-6inch)andTaper/Taper(8-40inch)socketendsforadhesivebonding.

Nominal Laying Overall Maximum AveragePipe Length Length Working WeightSize (LL) (OL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]25 1 9 36 25 0.140 1.5 9 41 25 0.250 2 13 59 25 0.580 3 21 67 25 0.7100 4 29 75 25 1125 5 43 100 17.2 1.4150 6 43 100 17.2 1.9200 8 76 141 17.2 3.9250 10 68 148 17.2 5.9300 12 86 181 17.2 10.4350 14 71 171 17.2 12400 16 85 195 17.2 14450 18 110 224 17.2 23500 20 101 228 17.2 28600 24 122 300 17.2 57700 28 142 320 17.2 98750 30 152 330 17.2 115900 36 182 385 17.2 1981000 40 258 578 17.2 234

Elbows 45º

Elbows 22½º

Quick-Lock

Taper/Taper

Quick-Lock

Taper/Taper

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Filament-woundequalTeewithintegralQuick-Lock(1-6inch)orTaper/Taper(8-40inch)socketendsforadhesivebonding.

Nominal Laying Overall Laying Overall Maximum AveragePipe Length Length Length Length Working WeightSize totalrun totalrun branch branch Pressure (LL1) (OL1) (LL2) (OL2)[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]25 1 54 108 27 54 25 0.240 1.5 60 124 30 62 25 0.450 2 128 220 64 110 25 180 3 172 264 86 132 25 1.8100 4 210 302 105 151 25 2.5125 5 254 368 127 184 17.2 5150 6 286 400 143 200 17.2 6.7200 8 376 506 188 253 17.2 10250 10 452 612 226 306 17.2 18300 12 546 736 273 368 17.2 29350 14 544 744 272 372 17.2 37400 16 590 810 295 405 17.2 56450 18 648 876 324 438 17.2 69500 20 712 966 356 483 17.2 92600 24 838 1194 419 597 17.2 168700 28 964 1320 482 660 17.2 285750 30 1016 1372 508 686 17.2 337800 32 1090 1446 545 723 17.2 459900 36 1220 1626 610 813 17.2 5811000 40 1466 2106 733 1053 17.2 686

Equal Tees

Quick-Lock

Taper/Taper

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Reducing Tees

Note:Regularnumbersarefilamentwoundtees;Italicnumbersarefabricatedtees.

Quick-Lock Filament wound

Quick-Lock Fabricated

Taper/Taper Filament wound

Taper/Taper Fabricated

Filament-woundstandardandfabricatedreducingteeswithintegralQuick-Lock(1-6inch)orTaper/Taper(8-40inch)socketendsforadhesivebonding.

Nominal Laying Overall Laying Overall MaximumAveragePipe Length Length Length Length Working WeightSize (LL1) (OL1) (LL2) (OL2) Pressure(runxbranch) halfrun halfrun branch branch[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]40x25 1.5x1 30 62 30 57 25 0.650x25 2x1 64 110 57 84 25 0.950x40 2x1.5 64 110 57 89 25 180x25 3x1 86 132 76 103 25 1.680x40 3x1.5 86 132 76 108 25 1.680x50 3x2 86 132 76 122 25 1.7100x25 4x1 72 118 194 221 25 7.5100x40 4x1.5 89 136 194 226 25 9.0100x50 4x2 105 151 89 135 25 2.1100x80 4x3 105 151 98 144 25 2.3125x50 5x2 127 184 102 148 17.2 3.4125x80 5x3 127 184 111 157 17.2 4125x100 5x4 127 184 118 164 17.2 4.6150x25 6x1 83 140 221 248 17.2 11.7150x40 6x1.5 101 158 221 253 17.2 13.8150x50 6x2 143 200 114 160 17.2 6.2150x80 6x3 143 200 124 170 17.2 5.7150x100 6x4 143 200 130 176 17.2 5.9150x125 6x5 143 200 136 193 17.2 6.2200x25 8x1 88 153 245 272 17.2 15.0200x40 8x1.5 88 153 246 278 17.2 17.5200x50 8x2 88 153 245 291 17.2 19.9200x80 8x3 188 253 149 195 17.2 9.1200x100 8x4 188 253 162 208 17.2 9.7200x150 8x6 188 253 168 225 17.2 11.4250x25 10x1 88 168 273 300 17.2 18.1250x40 10x1.5 88 168 273 305 17.2 21250x50 10x2 88 168 273 318 17.2 24250x80 10x3 100 180 273 318 17.2 24250x100 10”x4 226 306 184 230 17.2 14.8250x150 10x6 226 306 194 251 17.2 15.5250x200 10x8 226 306 203 268 17.2 16.5300x25 12x1 88 183 298 325 17.2 21300x40 12x1.5 88 183 298 330 17.2 25300x50 12x2 88 183 298 344 17.2 29300x80 12x3 100 195 298 344 17.2 29300x100 12x4 273 368 206 252 17.2 21300x150 12x6 273 368 219 276 17.2 22300x200 12x8 273 368 229 294 17.2 23300x250 12x10 273 368 241 321 17.2 24

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Quick-Lock Filament wound

Quick-Lock Fabricated

Taper/Taper Filament wound

Taper/Taper Fabricated

Nominal Laying Overall Laying OverallMaximum AveragePipe Length Length Length Length Working WeightSize (LL1) (OL1) (LL2) (OL2) Pressure(runxbranch) halfrun halfrun branch branch[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]350x25 14x1 88 188 314 341 17.2 24350x40 14x1.5 88 188 314 346 17.2 28350x50 14x2 88 188 314 361 17.2 31350x80 14x3 100 200 314 361 17.2 31350x100 14x4 113 213 314 361 17.2 31350x150 14x6 272 372 244 301 17.2 29350x200 14x8 272 372 254 319 17.2 30350x250 14x10 272 372 267 347 17.2 32350x300 14x12 272 372 288 383 17.2 34400x25 16x1 88 198 338 365 17.2 29400x40 16x1.5 88 198 338 370 17.2 33400x50 16x2 88 198 338 384 17.2 37400x80 16x3 100 210 338 384 17.2 37400x100 16x4 113 223 338 384 17.2 37400x150 16x6 295 405 264 321 17.2 37400x200 16x8 295 405 273 338 17.2 38400x250 16x10 295 405 283 363 17.2 41400x300 16x12 295 405 304 399 17.2 45400x350 16x14 295 405 292 392 17.2 49450x25 18x1 88 202 358 385 17.2 31450x40 18x1.5 88 202 358 390 17.2 31450x50 18x2 88 202 358 404 17.2 22450x80 18x3 100 214 358 404 17.2 35450x100 18x4 113 227 358 404 17.2 38450x150 18x6 138 252 367 424 17.2 45450x200 18x8 324 438 306 370 17.2 53450x250 18x10 324 438 319 399 17.2 60450x300 18x12 324 438 328 423 17.2 67450x350 18x14 324 438 317 417 17.2 66450x400 18x16 324 438 319 429 17.2 69500x25 20x1 88 215 382 409 17.2 35500x40 20x1.5 88 215 382 414 17.2 35500x50 20x2 88 215 382 428 17.2 36500x80 20x3 100 227 382 428 17.2 39500x100 20x4 113 240 382 428 17.2 43500x150 20x6 138 265 391 448 17.2 50500x250 20x10 356 483 344 414 17.2 77500x300 20x12 356 483 354 449 17.2 82500x350 20x14 356 483 343 443 17.2 85500x400 20x16 356 483 344 454 17.2 85500x450 20x18 356 483 350 464 17.2 89

Reducing Tees (con’t)

Note:Teesmain-run(18-40inch)withQuick-Locksocketbranch(1-6inch)arefabricatedTees.Regularnumbersarefilamentwoundtees;Italic numbersarefabricatedtees.

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Quick-Lock Filament wound

Quick-Lock Fabricated

Taper/Taper Filament wound

Taper/Taper Fabricated

Note:Teesmain-run(18-40inch)withQuick-Locksocketbranch(1-6inch)arefabricatedTees.Regularnumbersarefilamentwoundtees;Italic numbersarefabricatedtees.

Reducing Tees (con’t)

Nominal Laying Overall Laying Overall MaximumAveragePipe Length Length Length Length Working WeightSize (LL1) (OL1) (LL2) (OL2) Pressure(runxbranch) halfrun halfrun branch branch[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]550x200 22x8 388 540 357 422 17.2 80550x250 22x10 388 540 370 450 17.2 85550x300 22x12 388 540 379 474 17.2 90550x350 22x14 388 540 368 468 17.2 94550x400 22x16 388 540 370 480 17.2 94550x450 22x18 388 540 375 489 17.2 98550x500 22x20 388 540 381 508 17.2 102600x25 24x1 88 266 430 457 17.2 51600x40 24x1.5 88 266 430 462 17.2 51600x50 24x2 88 266 430 476 17.2 52600x80 24x3 100 278 430 476 17.2 56600x100 24x4 113 291 430 476 17.2 61600x150 24x6 138 316 439 496 17.2 69600x200 24x8 419 597 412 477 17.2 78600x250 24x10 419 597 386 466 17.2 85600x300 24x12 419 597 417 512 17.2 85600x350 24x14 419 597 394 494 17.2 101600x400 24x16 419 597 395 505 17.2 99600x450 24x18 419 597 413 527 17.2 137600x500 24x20 419 597 406 533 17.2 156700x25 28x1 88 266 491 518 17.2 59700x40 28x1.5 88 266 491 523 17.2 59700x50 28x2 88 266 491 537 17.2 59700x80 28x3 100 278 491 537 17.2 64700x100 28x4 113 291 491 537 17.2 70700x150 28x6 138 316 500 557 17.2 80700x350 28x14 482 660 490 590 17.2 147700x400 28x16 482 660 500 610 17.2 166700x450 28x18 482 660 500 614 17.2 189700x500 28x20 482 660 506 633 17.2 210700x600 28x24 482 660 506 684 17.2 252750x25 30x1 88 266 516 543 17.2 63750x40 30x1.5 88 266 516 548 17.2 63750x50 30x2 88 266 516 562 17.2 63750x80 30x3 100 278 516 562 17.2 69750x100 30x4 113 291 516 562 17.2 74750x150 30x6 138 316 525 582 17.2 85750x300 30x12 508 686 765 860 17.2 118750x350 30x14 508 686 722 822 17.2 157750x400 30x16 508 686 698 808 17.2 178750x450 30x18 508 686 488 602 17.2 202750x500 30x20 508 686 495 622 17.2 225750x600 30x24 508 686 481 659 17.2 270

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Quick-Lock Filament wound

Quick-Lock Fabricated

Taper/Taper Filament wound

Taper/Taper Fabricated

Note:Teesmain-run(18-40inch)withQuick-Locksocketbranch(1-6inch)arefabricatedTees.Regularnumbersarefilamentwoundtees;Italic numbersarefabricatedtees.

Reducing Tees (con’t)

Nominal Laying Overall Laying Overall MaximumAveragePipe Length Length Length Length Working WeightSize (LL1) (OL1) (LL2) (OL2) Pressure(runxbranch) halfrun halfrun branch branch[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]800x25 32x1 88 266 541 568 17.2 66800x40 32x1.5 88 266 541 573 17.2 67800x50 32x2 88 266 541 587 17.2 67800x80 32x3 100 278 541 587 17.2 73800x100 32x4 113 291 541 587 17.2 79800x150 32x6 138 316 550 607 17.2 90800x500 32x20 545 723 523 650 17.2 258800x600 32x24 545 723 523 701 17.2 310800x700 32x28 545 723 532 710 17.2 348800x750 32x30 545 723 534 712 17.2 387900x25 36x1 88 291 591 618 17.2 78900x40 36x1.5 88 291 591 623 17.2 78900x50 36x2 88 291 591 637 17.2 78900x80 36x3 100 303 591 637 17.2 85900x100 36x4 113 316 591 637 17.2 92900x150 36x6 138 341 600 657 17.2 105900x400 36x16 610 813 563 673 17.2 270900x450 36x18 610 813 563 677 17.2 290900x500 36”20 610 813 563 690 17.2 323900x600 36x24 610 813 541 719 17.2 387900x700 36x28 610 813 570 748 17.2 459900x750 36x30 610 813 584 762 17.2 4841000x25 40x1 120 440 641 668 17.2 921000x40 40x1.5 120 440 641 673 17.2 921000x50 40x2 120 440 641 687 17.2 921000x80 40x3 132 452 641 687 17.2 1001000x100 40x4 145 465 641 687 17.2 1001000x600 40x24 733 1053 593 771 17.2 4561000x700 40x28 733 1053 632 810 17.2 5411000x750 40x30 733 1053 633 811 17.2 5711000x800 40x32 733 1053 652 830 17.2 6051000x700 40x36 733 1053 652 855 17.2 634

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FabricatedReducingteeswithintegralQuick-Lock(4-6inch)orTaper(8-16inch)socketendsandflangedbranch.

Nominal Laying Overall Laying Maximum AveragePipe Length Length Length Working WeightSize (LL1) (OL1) (LL2) Pressure(runxbranch) halfrun halfrun branch [mm] [inch] [mm] [mm] [mm] [bar] [kg]100x25 4x1 72 118 224 25 8.0100x40 4x1.5 89 135 229 25 9.7150x25 6x1 83 140 251 17.2 12.2150x40 6x1.5 101 158 256 17.2 14.5200x25 8x1 88 153 276 17.2 15.5200x40 8x1.5 88 153 281 17.2 18.2200x50 8x2 88 153 295 17.2 21250x25 10x1 88 168 303 17.2 18.6250x40 10x1.5 88 168 308 17.2 22250x50 10x2 88 168 322 17.2 26250x80 10x3 100 180 323 17.2 26300x25 12x1 88 183 329 17.2 22300x40 12x1.5 88 183 334 17.2 26300x50 12x2 88 183 348 17.2 30300x80 12x3 100 195 349 17.2 31350x25 14x1 88 188 344 17.2 24350x40 14x1.5 88 188 349 17.2 28350x50 14x2 88 188 363 17.2 33350x80 14x3 100 200 364 17.2 33350x100 14x4 113 213 364 17.2 34400x25 16x1 85 187 369 17.2 29400x40 16x1.5 103 205 374 17.2 34400x50 16x2 118 220 388 17.2 39400x80 16x3 118 220 389 17.2 39400x100 16x4 118 220 389 17.2 40

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

Fabricated Reducing Tees with FlangedBranch

Quick-Lock

Taper/Taper

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Quick-Lock

Taper/Taper

FabricatedReducingteeswithintegralTaper(18-40inch)socketendsandflangedbranch.

Nominal Laying Overall Laying Maximum AveragePipe Length Length Length Working WeightSize (LL1) (OL1) (LL2) Pressure(runxbranch) halfrun halfrun branch [mm] [inch] [mm] [mm] [mm] [bar] [kg]450x25 18x1 88 202 388 17.2 32450x40 18x1.5 88 202 394 17.2 32450x50 18x2 88 202 408 17.2 33450x80 18x3 100 214 409 17.2 37450x100 18x4 113 227 409 17.2 41450x150 18x6 138 252 430 17.2 49500x25 20x1 88 215 412 17.2 36500x40 20x1.5 88 215 418 17.2 36500x50 20x2 88 215 432 17.2 37500x80 20x3 100 227 433 17.2 41500x100 20x4 113 240 433 17.2 46600x25 24x1 88 266 460 17.2 52600x40 24x1.5 88 266 467 17.2 52600x50 24x2 88 266 480 17.2 53600x80 24x3 100 278 481 17.2 58600x100 24x4 113 291 481 17.2 63650x25 2x1 88 266 497 17.2 78650x40 26x1.5 88 266 502 17.2 78650x50 26x2 88 266 516 17.2 78650x80 26x3 100 278 517 17.2 83650x100 26x4 113 291 517 17.2 88700x25 28x1 88 266 521 17.2 59700x40 28x1.5 88 266 527 17.2 59700x50 28x2 88 266 541 17.2 61700x80 28x3 100 278 542 17.2 67700x100 28x4 113 291 542 17.2 73750x25 30x1 88 266 546 17.2 63750x40 30x1.5 88 266 552 17.2 63750x50 30x2 88 266 566 17.2 64750x80 30x3 100 278 567 17.2 71750x100 30x4 113 291 567 17.2 77800x25 32x1 88 266 571 17.2 67800x40 32x1.5 88 266 576 17.2 67800x50 32x2 88 266 590 17.2 68800x80 32x3 100 278 590 17.2 75800x100 32x4 113 291 590 17.2 82900x25 36x1 88 291 621 17.2 78900x40 36x1.5 88 291 627 17.2 79900x50 36x2 88 291 641 17.2 80900x80 36x3 100 303 642 17.2 87900x100 36x4 113 316 642 17.2 941000x25 40x1 120 440 672 17.2 921000x40 40x1.5 120 440 677 17.2 931000x50 40x2 120 440 691 17.2 941000x80 40x3 132 452 692 17.2 1031000x100 40x4 145 465 692 17.2 113

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

Fabricated Reducing Tees with FlangedBranch (con’t)

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Filament-woundpipesaddleswithstainlesssteel,1/2inchand3/4inchthreadedbushings.* Nominal Angle Saddle Saddle Maximum AverageRequiredPipe Length Thickn. Working WeightAdhesiveSize α (B) (ts) Pressure Kits[mm] [inch] [degree] [mm] [mm] [bar] [kg] [3Oz] [6Oz]50 2 180 100 14 17.2 0.5 1 -80 3 180 100 14 17.2 0.6 1 -100 4 180 100 14 17.2 0.8 1 -125 5 180 100 14 17.2 0.9 - 1150 6 180 100 14 17.2 1.0 - 1200 8 180 100 14 17.2 1.2 - 1250 10 180 100 14 17.2 1.6 1 1300 12 180 100 14 12 1.9 1 1350 14 180 100 14 12 2.1 1 1400 16 180 100 14 12 2.5 - 2450 18 90 100 14 12 3.3 - 1500 20 90 100 14 12 3.7 1 1600 24 90 100 14 12 4.4 - 2

*ConsultAmeronforothertypematerial,orothersizedbushings. Forhigherpressures,above17.2/12bar,pleasecontactAmeron.

Filament-wound45°lateralswithintegralQuick-Lock(2-6inch)orTaper/Taper(8-16inch)socketends,foradhesivebonding.

Nominal Laying Overall Laying Overall Maximum AveragePipe Length Length Length Length Working WeightSize (LL1) (OL1) (LL2) (OL2) Pressure [mm] [inch] [mm] [mm] [mm] [mm] [bar][kg]50 2 64 110 203 249 17.2 1.680 3 76 122 254 300 17.2 3.0100 4 76 122 305 351 17.2 3.9125 5 89 146 337 394 17.2 5.8150 6 89 146 368 425 17.2 6.8200 8 124 189 455 520 17.2 12.0250 10 137 217 531 611 12 21300 12 159 254 641 736 12 30350 14 150 250 632 732 12 39400 16 150 260 632 742 12 54

Bushing Saddles

45º Laterals

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Filament-woundconcentricreducerswithintegralQuick-Lock(1-6inch)orTaper/Taper(8-40inch)socketends,foradhesivebonding. Nominal Laying Overall Maximum AveragePipeSize Length Length Working Weight(runxrun) (LL) (OL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]40x25 1.5x1 32 91 25 0.250x25 2x1 64 137 25 0.350x40 2x1.5 32 110 25 0.580x40 3x1.5 76 154 25 0.580x50 3x2 54 146 25 0.5100x50 4x2 76 168 25 1.1100x80 4x3 73 165 25 0.9125x80 5x3 74 177 17.2 1.4125x100 5x4 74 177 17.2 1.5150x80 6x3 97 200 17.2 1.8150x100 6x4 94 197 17.2 1.8150x125 6x5 110 224 17.2 1.8200x100 8x4 153 264 17.2 2.9200x150 8x6 119 241 17.2 2.7250x150 10x6 138 275 17.2 3.7250x200 10x8 135 280 17.2 3.6300x200 12x8 189 349 17.2 5.0300x250 12x10 176 351 17.2 4.6350x250 14x10 214 394 17.2 7.2350x300 14x12 217 412 17.2 7.3400x300 16x12 204 409 17.2 8.9400x350 1”x14 183 393 17.2 9.0450x400 18x16 113 337 17.2 12.7500x400 20x16 235 472 17.2 23500x450 20x18 123 364 17.2 18.9550x400 22x16 340 602 17.2 36550x450 22x18 228 494 17.2 32550x500 22x20 106 385 17.2 29600x400 24x16 463 751 17.2 48600x450 24x18 353 645 17.2 44600x500 24x20 230 535 17.2 39600x550 24x22 126 456 17.2 36700x400 28x16 775 1063 17.2 79700x450 28x1 661 953 17.2 74700x500 28x20 542 847 17.2 69700x600 28x24 311 667 17.2 67750x400 30x16 886 1174 17.2 112750x450 30x18 775 1067 17.2 107750x500 30x20 653 958 17.2 100750x600 30x24 422 778 17.2 87750x650 30x26 240 596 17.2 72750x700 30x28 111 467 17.2 57800x450 32x18 920 1212 17.2 125800x500 32x20 798 1103 17.2 109800x600 32x24 570 926 17.2 94800x700 32x28 259 615 17.2 82800x750 32x30 148 504 17.2 71900x500 36x20 1029 1359 17.2 210900x600 36x24 799 1180 17.2 176900x700 36x28 487 868 17.2 140900x750 36x30 375 756 17.2 1261000x900 40x36 310 833 17.2 182

Concentric Reducers

Quick-Lock

Taper/Taper

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Filament-woundEccentricReducerswithintegralQuick-Lock(1-6inch)orTaper/Taper(8-40inch)socketends,foradhesivebonding. Nominal Laying Overall Eccentricity Maximum AveragePipeSize Length Length Working Weight(runxrun) (LL) (OL) (X) Pressure [mm] [inch] [mm] [mm] [mm] [bar] [kg]40x25 1.5x1 56 115 7 25 0.250x25 2x1 100 173 13 25 0.350x40 2x1.5 44 122 6 25 0.580x40 3x1.5 150 228 20 25 0.580x50 3x2 108 200 14 25 0.5100x50 4x2 200 292 27 25 1.1100x80 4x3 93 185 12 25 0.9125x100 5x4 101 204 14 17.2 1.5150x80 6x3 293 396 39 17.2 1.8150x100 6x4 200 303 27 17.2 1.8150x125 6x5 100 214 13 17.2 1.8200x100 8x4 405 516 52 17.2 2.9200x150 8x6 205 327 25 17.2 2.7250x150 10x6 410 547 53 17.2 3.7250x200 10x8 235 380 27 17.2 3.6300x200 12x8 429 589 53 17.2 5.0300x250 12x10 229 404 26 17.2 4.6350x250 14x10 340 520 42 17.2 7.2350x300 14x12 159 354 16 17.2 7.3400x300 16x12 344 549 41 17.2 8.9400x350 16x14 215 425 25 17.2 9.0450x300 18x12 450 640 63 17.2 15.6450x350 18x14 322 525 43 17.2 14.2450x400 18x16 197 413 18 17.2 12.7500x400 20x16 324 553 39 17.2 23500x450 20x18 197 438 22 17.2 18.9600x400 24x16 580 860 93 17.2 48600x450 24x18 450 742 73 17.2 44600x500 24x20 325 630 48 17.2 39750x400 30x24 451 807 86 17.2 87900x400 36x24 832 1213 161 17.2 1761000x800 40x32 739 1237 100 17.2 1821000x900 40x36 419 942 52 17.2 192

Eccentric Reducers

Quick-Lock

Taper/Taper

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Filament-woundcouplingswithintegralQuick-Lock(1-6inch)orTaper/Taper(8-40inch)socketends,foradhesivebonding.

Nominal Laying Overall Outside Maximum AveragePipe Length Length Diameter Working WeightSize (LL) (OL) (OD) Pressure [mm] [inch] [mm] [mm] [mm] [bar] [kg]25 1 10 64 42 25 0.140 1.5 10 74 58 25 0.150 2 10 102 72 25 0.380 3 10 102 100 25 0.4100 4 10 102 129 25 0.6125 5 10 124 153 17.2 0.9150 6 10 124 183 17.2 1.1200 8 70 200 235 17.2 1.7250 10 70 230 289 17.2 2.3300 12 70 260 340 17.2 2.8350 14 70 270 372 17.2 4.6400 16 70 290 422 17.2 7.2450 18 70 298 460 17.2 10.7500 20 70 324 514 17.2 13.0600 24 70 426 619 17.2 18.8700 28 70 426 742 17.2 24750 30 70 426 795 17.2 25800 32 70 426 848 17.2 27900 36 70 476 950 17.2 351000 40 70 710 1057 17.2 41

Filament-woundnippleswithintegralQuick-Lock(1-6inch)orTaper/Taper(8-40inch)maleends,foradhesivebonding.

Nominal Laying Gap* Maximum AveragePipe Length Working WeightSize (LL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]25 1 57 3 25 0.140 1.5 67 3 25 0.150 2 95 3 25 0.180 3 95 3 25 0.1100 4 95 3 25 0.2125 5 117 3 17.2 0.3150 6 117 3 17.2 0.4200 8 160 30 17.2 0.6250 10 190 30 17.2 0.9300 12 230 40 17.2 1.1350 14 240 40 17.2 3.1400 16 260 40 17.2 4.4450 18 278 50 17.2 5.9500 20 304 50 17.2 7.8600 24 406 50 17.2 12700 28 406 50 17.2 21750 30 406 50 17.2 22800 32 406 50 17.2 24900 36 456 50 17.2 361000 40 690 50 17.2 51

* Remaining gap after bonding.

Couplings

Nipples

Taper/Taper

Quick-Lock

Taper/Taper

Quick-Lock

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Filament-woundpipesaddlesforwear,supportandanchor.

Nominal Saddle Saddle Saddle Required Saddle RequiredPipe Angle Thickn. Weight Adhesive Weight AdhesiveSize α ts B=100mm Kits B=150mm Kits[mm] [inch] [degree] [mm] [kg] [3and6Oz] [kg][3and6Oz]25 1 180 14 0.2 1 - 0.3 1 -40 1.5 180 14 0.3 1 - 0.5 1 -50 2 180 14 0.4 1 - 0.6 1 -80 3 180 14 0.5 1 - 0.8 - 1100 4 180 14 0.7 1 - 1.1 - 1125 5 180 14 0.8 - 1 1.2 - 1150 6 180 14 0.9 - 1 1.4 - 1.5200 8 180 14 1.1 - 1 1.7 - 1.5250 10 180 14 1.5 - 1.5 2.3 - 2300 12 180 14 1.8 - 1.5 2.7 - 2.5350 14 180 14 2.0 - 1.5 3.0 - 2.5400 16 180 14 2.4 - 2 3.6 - 3450 18 180 16 - - - 3.2 - 2500 20 180 16 - - - 3.6 - 2600 24 180 16 - - - 4.3 - 2700 28 180 16 - - - 5.1 - 3750 30 180 16 - - - 5.5 - 3800 32 180 16 - - - 5.8 - 3900 36 180 16 - - - 6.5 - 41000 40 180 16 - - - 8.2 - 4

Notes:1)Filament-woundsupportsaddlesareintendedforprotectionofpipeatsupportsandclamps, aswellasforanchoringpurposes.Supportandanchorsaddlesarestandard180°. Saddlesaresuppliedinstandardlengthsof100mmand150mm.2)Forspecialsaddle-lengths,-thicknessand/oranglesconsultAmeron.3)Wearsaddlesarestandard90°.Weightsof90°degreesaddlesare50%ofvalueshown.

Support Saddles

α

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Filament-woundpipesaddlesforgroundinginconductivepipingsystems.

Nominal Saddle Saddle Saddle Average RequiredPipe Angle Length Thickness SaddleAdhesiveSize α B ts WeightKits[mm] [inch] [degree] [mm] [mm] [kg] [3Oz]25 1 90 76 14 0.1 140 1.5 90 76 14 0.1 150 2 90 76 14 0.1 180 3 90 76 14 0.1 1100 4 90 76 14 0.2 1125 5 90 76 14 0.3 1150 6 90 76 14 0.3 1200 8 45 76 14 0.2 1250 10 45 76 14 0.2 1300 12 45 76 14 0.2 1350 14 45 76 14 0.3 1400 16 45 76 14 0.3 1450 18 22.5 76 16 0.2 1500 20 22.5 76 16 0.2 1600 24 22.5 76 16 0.3 1700 28 22.5 76 16 0.3 2750 30 22.5 76 16 0.4 2800 32 22.5 76 16 0.4 3900 36 22.5 76 16 0.4 31000 40 22.5 76 16 0.5 3

Notes:1)Bondstrandconductiveadhesiveshouldbeusedformounting.2)Saddlesaresuppliedwithintegratedstainlesssteelcablewithalengthof600mm.

Filament-woundbellmouthswithadhesive-bondedHD-flange.

Nominal Overall Lengthof Internal Internal AveragePipe Length BellMouth Diameter Diameter Weight*Size (OL) (H1) (D1) (D2)[mm] [inch] [mm] [mm] [mm] [mm] [kg]50 2 269 115 110 110 3.180 3 274 120 220 220 5.0100 4 289 135 275 275 8.4125 5 323 158 400 400 12.7150 6 324 158 450 450 14.7200 8 534 340 750 418 26250 10 604 395 850 518 39300 12 588 365 850 510 51350 14 616 375 850 510 60400 16 596 345 850 510 67450 18 627 360 900 548 90500 20 724 450 1100 548 119600 24 831 540 1300 648 171

*WeightsprovidedareforbellmouthwithCL150flange.

Grounding Saddles

Bell Mouths

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Assembly of doubleO-ring expansion joint

Expansion Coupling Filament-woundKey-LockexpansioncouplingwithintegraldoubleO-ringKey-LockfemaleendonesideanddoubleO-ringfemaleendonotherside.

Nominal Laying Overall O-ring Key AveragePipe Length Length Size Size WeightSize (LL) (OL) [mm] [inch] [mm] [mm] [mm] [mm] [kg]50 2 50 222 7x59.7 6x305 1.380 3 50 222 7x88.3 6x400 1.7100 4 50 222 7x113.7 6x483 3.5125 5 50 264 9x135 8x580 4.6150 6 50 270 10x161.3 8x660 6.6200 8 50 339 10x225.5 10x840 15.4250 10 50 376 12.5x302 12x1270 19.9300 12 50 478 12.5x342.3 15x1270 21350 14 50 452 12.5x342.3 15x1360 25400 16 50 496 12.5x393.1 18x1585 32450 18 50 416 15.0x445.0 15x1750 27500 20 50 433 15.0x490.0 15x1930 32600 24 50 479 18.0x580.0 18x2240 52700 28 50 560 20.0x685.0 20x2700 77750 30 50 574 20.0x740.0 20x2700 90800 32 50 644 20.0x790.0 20x3065 115900 36 50 754 25.0x890.0 25x3175 1701000 40 50 740 26.0x987.0 20x3500 208

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Filament-wounddoubleO-ringmaleKey-LockadapterwithintegralQuick-Lock(2-6inch)orTaper/Taper(8-40inch)socketend,foradhesivebonding.

Nominal Laying Overall AveragePipe Length Length WeightSize (LL) (OL) [mm] [inch] [mm] [mm] [kg]50 2 85 131 0.480 3 85 131 0.6100 4 85 131 0.9125 5 102 159 1.6150 6 105 162 1.8200 8 149 202 5.1250 10 158 228 11.8300 12 185 285 14.6350 14 195 285 10.7400 16 205 320 15.9450 18 193 307 19.5500 20 201 328 24600 24 224 402 25700 28 265 443 29750 30 272 450 34800 32 307 485 42900 36 362 565 501000 40 355 765 64

Filament-wounddoubleO-ringmaleadapterwithintegralQuick-Lock(1-6inch)andTaper(8-40inch)socketend,foradhesivebonding.

Nominal Laying Overall AveragePipe Length Length WeightSize (LL) (OL) [mm] [inch] [mm] [mm] [kg]50 2 85 131 0.480 3 85 131 0.7100 4 85 131 0.9125 5 102 159 1.6150 6 105 162 1.8200 8 138 203 5.1250 10 148 228 11.8300 12 175 285 14.6350 14 185 285 10.7400 16 195 320 15.9450 18 193 307 19.5500 20 201 328 24600 24 224 402 25700 28 265 443 29750 30 272 450 34800 32 307 485 42900 36 362 565 501000 40 355 765 64

Key-Lock Adapter forExpansion Coupling

Double O-ring Adapterfor Expansion Coupling

Taper/Taper

Quick-Lock

Taper/Taper

Quick-Lock

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NumberofAdhesiveKitsperjoint.

Nominal Required MinimumnumberPipe AdhesiveKit ofAdhesiveKitsSize Size requiredperjoint[mm] [inch] [cm3] [Oz] nr.25 1 88.7 3 1/540 1½ 88.7 3 1/550 2 88.7 3 1/480 3 88.7 3 1/3100 4 88.7 3 1/2125 5 88.7 3 1150 6 88.7 3 1200 8 88.7 3 1250 10 177.4 6 1300 12 177.4 6 1350 14 177.4 6 2400 16 177.4 6 2450 18 177.4 6 2500 20 177.4 6 3550 22 177.4 6 4600 24 177.4 6 4650 26 177.4 6 4700 28 177.4 6 4750 30 177.4 6 5800 32 177.4 6 5850 34 177.4 6 6900 36 177.4 6 61000 40 177.4 6 7

Notes: 1) Adhesive Kits should never be split. If remainder is not used for other joints made at the same time, the surplus must be discarded.2) Required adhesive for saddles is shown in the dimension table of the respective saddles.3) For type of adhesive to be used, please refer to the Bondstrand® Corrosion Guide.

Adhesive

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©Ameron2011.FP918C08/11supersedesFP918B04/11.Page27of28.PrintedinTheNetherlands.

Page 28: FP918C Bondstrand 2000M-7000M Inc Taper Taper 01.08.11

Consultthefollowingliteratureforrecommendationspertainingdesign,installationandinstallationuseofBondstrandpipe,fittingsandflanges: AssemblyInstructionsforQuick-Lockadhesive-bondedjoints FP170AssemblyInstructionsforTaper/Taperadhesive-bondedjoints FP1043AssemblyInstructionsforBondstrandfiberglassflanges FP196BondstrandCorrosionGuideforfiberglasspipeandtubing FP132BondstrandPipeShaverOverview FP599BondstrandMarineDesignManual FP707BondstrandHeatingBlanket FP730

PleaseconsultAmeronforthelatestversionoftheabove-mentionedliterature.

Note:Elbowswithnon-standardangles,non-standarddrilledflanges,multi-branchteesandspecialspoolsareavailableonrequest,pleaseconsultAmeron.

Pipesystemisdesignedforhydrostatictestingwithwaterat150%ofratedpressure.

1psi=6895Pa=0.07031kg/cm21bar=105Pa=14.5psi=1.02kg/cm21MPa=1N/mm2=145psi=10.2kg/cm21inch=25.4mm1Btu.in/ft2h°F=0.1442W/mK°C=5/9(°F-32)

Thisliteratureshouldonlybeusedbypersonnelhavingspecializedtraininginaccordancewithcurrentlyacceptableindustrypractice.Variationsinenvironment,chang-esinoperatingprocedures,orextrapolationofdatamaycauseunsatisfactoryresults.

YourengineersmustverifythesuitabilityofBondstrand®orCentron®productsforyourintendedapplication.SinceAmeronhasnocontrolovertheconditionsofprefabricationorinstallationoftheproductsdescribedherein,Ameronexpresslydisclaimsresponsibilityforanydamagesarisingtherefromorrelatedthereto,includingconsequentialorincidentaldamagesofanykindincurred.

Thisliteraturedoesnotconstituteawarrantyofanykind,expressedorimplied,ofBondstrand®orCentron®productsoroftheirsuitabilityforanyparticularuse.Amerondoesnotacceptresponsibilityorliabilityforinaccuraciesinthisliterature.Ameronalsoreservestherighttochangeproductspecificationsand/orrelatedinformationwithoutpriornotice.AllinformationcontainedinthisliteratureisproprietaryinformationofAmeron.

Engineering design &installation

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