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Four-wheel Electric Forklift - Deutsche Messe AGdonar.messe.de/.../V560034/four-wheel-electric-forklift-eng-267845.pdf · Serviceability 1.Reasonable layout of driving motor, pump

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Page 1: Four-wheel Electric Forklift - Deutsche Messe AGdonar.messe.de/.../V560034/four-wheel-electric-forklift-eng-267845.pdf · Serviceability 1.Reasonable layout of driving motor, pump

photo photo

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V15

The new EP dual AC driving 4-wheel electric forklift offers numerous advantages for electric counterbalance trucks

PerformanceDriving Motor

1.Dual Advanced AC driving motor has high traction power and driving dynamics, whether on uneven ground or when

working on ramps.

2.The maintenance-free and highly efficient AC motor guarantee a long battery operating life.

3.Dust and water jet protection.

AC Controller

1. Regenerative braking increases the useful time of battery.

2. AC technology on traction and lifting allows the truck to work more reliably and for longer shifts.

3.The controller are protected within the counterweight, the heat from controller is dissipated into the counterweight over

a large area.

Brake

1. Maintenance-free braking system makes braking safe and comfortable.

2.Motor brake for regenerative braking during deceleration.

3. Automatically engaging parking brake for secure stopping, even on ramps.

Hydraulics

1.Powerful AC hydraulic motor provides high torque for rapid but smooth lifting and lowering.

Steering System

1.The main hydraulic pump delivers on-demand power steering when steering is requested, makes low battery

consumption.

2.Two drive motors matches to the controller to deliver smooth steering at all angles this helps the truck to accelerate , ,from a full turn start positionturn even .

Mast

1. High strength steel mast sections with combined mast rollers are constructed for low mast deflection and high rigidity.

2. Cylinders are placed behind the rails to create a wide view.

3.Flow limiting control valves regulates carriage lowering speed, even in the event of a hose failure. 4. Full I-section mast channel provide maximum section strength.

Operability & Safety1. Spacious driving room.

2. Dual driving motor system offers great maneuverability especially in a tight space application

’ need.3.Steering wheel could be adjusted with big angle to fit operator s

4.Reasonable layout of instrument, provides operator with a fully observation on traveling state.

5. Large arc rear-view mirror with wide view.

6. Wide view mast, increases operation efficiency.

. Emergency pause button is right beside operator’s hand, can be immediately cut off in shortest time.7

8. Spacious and comfortable seat with buffering function.

1.5-3.5t Dual Drive

Four-wheel Electric Forklift

EP EQUIPMENT CO.,LTD.

www.ep-ep.com

2

85 76

Page 2: Four-wheel Electric Forklift - Deutsche Messe AGdonar.messe.de/.../V560034/four-wheel-electric-forklift-eng-267845.pdf · Serviceability 1.Reasonable layout of driving motor, pump

Serviceability1.Reasonable layout of driving motor, pump motor and brake pedal, optimized oil pipe arrangement and easily removed footrest, makes

it easy to test, repair and replace. 2. Easy access to brake fluid reservoir for replenishment when necessary.3. AC Drive Motor, AC PUMP MOTOR brushless, high reliability and performance and drastically reduced maintenance time and labor.4.American AMP connectors with top quality, prevents moisture and contaminants from interrupting truck operation in all environments, plus all the wires and cables reliably protected and fixed, greatly reduces the electrical error.

5. Opening Foot board without any tools, makes it easy to check motor, etc.

6.The intelligent programmable LCD could display the fault code, keeps operator and service engineer aware of any problems, speed

up servicing and help prevent damage.

2 6

World class key parts to ensure the world class tech and high quality level.

AC Driving controller ZAPI ITALY

AC PUMP controller—ZAPI Italy

AC driving motor SCHABMULLER Germany

Transmission —ZF Germany

Hydraulic pump—SHIMADZU Japan

Redirector— EATON,USA

Contactor—Allbright UK

Connector—AMP UK

Oil Pipes—Manuli Italy

Battery main plug—REMA Italy

1.1 Manufacturer EP EP

1.2 Model designation CPD15FVD CPD18FVD CPD20FVD

1.3 Drive unit Battery Battery Battery

1.4 Operator type Rider seated Rider seated Rider seated

1.5 Load capacity Q (kg) 1500 1800 2000

1.6 Load center c (mm) 500 500 500

1.8 Load distance x (mm) 397.5 397.5 397.5

1.9 Wheelbase y (mm) 1335 1435 1435

2.1 Service weight kg 3165 3440 3540

2.2 Axle loading, laden front/ rear kg 4060/605 4625/615 4955/585

2.3 Axle loading, unladen front/ rear kg 1570/1595 1720/1720 1720/1820

3.1 Tyre type Solid tyre Solid tyre Solid tyre

3.2 Tyre size, front 18X7-8 18X7-8 200X50-10

3.3 Tyre size, rear 16X6-8 16X6-8 16X6-8

3.5 Wheels, number front/ rear (x=drive wheels) 2x/ 2 2x/ 2 2x/ 2

3.6 Tread, front b10 (mm) 902 902 902

3.7 Tread, rear b11 (mm) 890 890 890

4.1 Mast/ fork carriage tilt, forward/ backward α/ β (°) 6/6.5 6/6.5 6/6.5

4.2 Height, mast lowered h1 (mm) 1995 1995 1995

4.3 Free lift h2 (mm) 120 120 120

4.4 Lift height h3 (mm) 3000 3000 3000

4.5 Height, mast extended h4 (mm) 3945 3945 3945

4.7 Height of overhead guard (cabin) h6 (mm) 2040 2040 2040

4.8 Seat height h7 (mm) 855 855 855

4.12 Tow coupling height h10 (mm) 470 470 470

4.19 Overall length l1 (mm) 2935 3035 3185

4.20 Length to face of forks l2 (mm) 2015 2115 2115

4.21 Overall width b1/ b2 (mm) 1074 1074 1130

4.22 Fork dimensions s/ e/ l (mm) 40×100×920 40×100×920 40×120×1070

4.24 Fork carriage width b3 (mm) 1040 1040 1040

4.31 Ground clearance, laden, below mast m1 (mm) 105 105 105

4.32 Ground clearance, center of wheelbase m2 (mm) 95 95 95

4.33 Aisle width, 1000×1200 pallet crossways Ast (mm) 3330 3430 3430

4.34 Aisle width, 800×1200 pallet lengthways Ast (mm) 3150 3250 3250

4.35 Outer turning radius Wa (mm) 1616 1715 1715

5.1 Travel speed, laden/ unladen km/ h 13/ 14 13/ 14 13/ 14

5.2 Lifting speed, laden/ unladen m/ s 0.29/ 0.43 0.27/ 0.43 0.26/ 0.43

5.3 Lowering speed, laden/ unladen m/ s 0.44/ 0.435 0.44/ 0.435 0.44/ 0.435

5.6 Maximum drawbar pull, laden/ unladen S2 5 min. N —— —— ——

5.8 Maximum gradeability, laden/ unladen S2 5 min. % 10.5/ 14.5 10.5/ 14.5 10.5/ 14.5

5.10 Service brake Hydraulic/mechanical Hydraulic/mechanical Hydraulic/mechanical

6.1 Drive motor rating S2 60 min. kW 9 9 9

6.2 Lift motor rating at S3 15% kW 11 11 11

6.4 Battery voltage/ rated capacity (5h) V/ Ah 48/400(max500) 48/500(max600) 48/500(max600)

6.5 Battery weight kg 635 753 753

8.1 Type of drive control AC ZAPI AC ZAPI AC ZAPI

8.2 Operating pressure for attachments bar 14.5 14.5 14.5

8.4 Sound level at operator's ear dB (A) 68 70

Performance

Drive

Others

Characteristics

Weights

Wheels, Chassis

Dimensions

EP

——

6.5

7.5

74

1.Special lifting height available.2. The specification in the table are for standard models only. For further information please contact us.3. Specification are subject to change without notice.

REMA

ZF

SHIMADZU

Manuli AMP

Page 3: Four-wheel Electric Forklift - Deutsche Messe AGdonar.messe.de/.../V560034/four-wheel-electric-forklift-eng-267845.pdf · Serviceability 1.Reasonable layout of driving motor, pump

1.1 Manufacturer EP EP EP

1.2 Model designation CPD25FVD CPD30FVD CPD35FVD

1.3 Drive unit Battery Battery Battery

1.4 Operator type Rider seated Rider seated Rider seated

1.5 Load capacity Q (kg) 2500 3000 3500

1.6 Load center c (mm) 500 500 500

1.8 Load distance x (mm) 435 435 435

1.9 Wheelbase y (mm) 1550 1610 1610

2.1 Service weight kg 4245 4520 4712

2.2 Axle loading, laden front/ rear kg 6014/731 6820/700 7560/652

2.3 Axle loading, unladen front/ rear kg 1987/2258 2262/2258 2234/2478

3.1 Tyre type Solid tyre Solid tyre Solid tyre

3.2 Tyre size, front 23X9-10 23X9-10 23X9-10

3.3 Tyre size, rear 18X7-8 18X7-8 18X7-8

3.5 Wheels, number front/ rear (x=drive wheels) 2/2 2/2 2/2

3.6 Tread, front b10 (mm) 1007 1007 1007

3.7 Tread, rear b11 (mm) 990 990 990

4.1 Mast/ fork carriage tilt, forward/ backward α/ β (°) 5°/ 7.5° 6°/ 8° 6°/ 8°

4.2 Height, mast lowered h1 (mm) 2250 2250 2250

4.3 Free lift h2 (mm) 100 100 100

4.4 Lift height h3 (mm) 3000 3000 3000

4.5 Height, mast extended h4 (mm) 4155 4155 4155

4.7 Height of overhead guard (cabin) h6 (mm) 2250 2250 2250

4.8 Seat height h7 (mm) 1150 1150 1150

4.12 Tow coupling height h10 (mm) 610 610 610

4.19 Overall length l1 (mm) 3330 3415 3415

4.20 Length to face of forks l2 (mm) 2330 2348 2348

4.21 Overall width b1/ b2 (mm) 1210 1210 1210

4.22 Fork dimensions s/ e/ l (mm) 40×120×1070 45×125×1070 50×125×1070

4.23 Fork carriage DIN 15173,A,B 2A 3A 3A

4.24 Fork carriage width b3 (mm) 1040 1100 1100

4.31 Ground clearance, laden, below mast m1 (mm) 135 135 135

4.32 Ground clearance, center of wheelbase m2 (mm) 110 110 110

4.33 Aisle width, 1000×1200 pallet crossways Ast (mm) 3640 3760 3760

4.34 Aisle width, 800×1200 pallet lengthways Ast (mm) 3770 3880 3880

4.35 Outer turning radius Wa (mm) 1950 2100 2100

5.1 Travel speed, laden/ unladen km/ h 14/14.5 14/14.5 14/14.5

5.2 Lifting speed, laden/ unladen m/ s 0.3/ 0.45 0.23/ 0.37 0.23/ 0.37

5.3 Lowering speed, laden/ unladen m/ s 0.44/ 0.435 0.50/ 0.48 0.50/ 0.48

5.6 Max.drawbar pull,laden/ unladen N 13500 18000 18000

5.8 Max.gradeability,laden/ unladen % 10.5/14.5 10.5/14.5 10.5/14.5

5.10 Service brake Hydraulic/mechanical Hydraulic/mechanical Hydraulic/mechanical

6.1 Drive motor rating S 2 60 min. kW 2X6 2X10 2X10

6.2 Lift motor rating at S 3 15% kW 8.6 10 10

6.4 Battery voltage/ rated capacity (5h) V/ Ah 48/1000 80/500 80/500

6.5 Battery weight kg 1624 1492 1492

8.1 Type of drive control AC ZAPI AC ZAPI AC ZAPI

8.2 Operating pressure for attachments bar 175 180 180

8.4 Sound level at operator's ear dB (A) 71 75 75

Characteristics

Weights

Wheels, Chassis

Dimensions

Performance

Drive

Others

12001000

1.5t 1.8t 2.0t 1.5t 1.8t 2.0t

mm mm mm mm mm mm Deg Deg kg kg kg kg kg kg

2W200 2000 1495 2585 2955 120 120 6 6.5 1500 1800 2000 1500 1800 2000

2W250 2500 1745 3085 3455 120 120 6 6.5 1500 1800 2000 1500 1800 2000

2W270 2700 1845 3285 3655 120 120 6 6.5 1500 1800 2000 1500 1800 2000

2W300 3000 1995 3585 3955 120 120 6 6.5 1500 1800 2000 1500 1800 2000

2W330 3300 2145 3885 4255 120 120 6 6.5 1500 1800 2000 1500 1800 2000

2W350 3500 2245 4085 4455 120 120 6 6.5 1500 1800 2000 1500 1800 2000

2W360 3600 2295 4185 4555 120 120 6 6.5 1500 1800 2000 1500 1800 2000

2W400 4000 2545 4585 4955 120 120 6 6.5 1400 1600 1800 1500 1800 2000

2W430 4300 2695 4885 5255 120 120 6 6.5 1300 1500 1700 1400 1600 1800

2W450 4500 2795 5085 5455 120 120 6 6.5 1250 1400 1600 1350 1500 1700

2F250 2500 1790 3105 3455 1045 765 6 6.5 1500 1800 2000 1500 1800 2000

2F270 2700 1890 3305 3655 1145 865 6 6.5 1500 1800 2000 1500 1800 2000

2F300 3000 2040 3605 3955 1345 1105 6 6.5 1500 1800 2000 1500 1800 2000

2F330 3300 2190 3905 4255 1495 1165 6 6.5 1500 1800 2000 1500 1800 2000

2F360 3600 2340 4205 4555 1645 1315 6 6.5 1500 1800 2000 1500 1800 2000

2F400 4000 2540 4605 4955 1815 1565 6 6.5 1400 1700 1900 1500 1800 2000

3F430 4300 1965 5070 5255 1425 1080 6 6.5 1250 1450 1600 1350 1700 1900

3F450 4500 2045 5130 5465 1485 1140 6 6.5 1200 1350 1500 1300 1450 1600

3F480 4800 2160 5445 5755 1575 1230 6 6.5 1100 1250 1400 1200 1350 1500

3F500 5000 2210 5605 5955 1665 1320 6 6.5 1050 1150 1350 1150 1250 1400

3F550 5500 2375 6120 6455 1825 1480 3 6 / / / 950 1050 1350

3F600 6000 2600 6695 6955 1975 1630 3 6 / / / 750 850 1150

1.5-2.0t TV series mast

Overall height Free lift Tilt range rated load

Extended 500mm load center

Single tire Double tire Without

backrest

With

backrestFWD BWDtype

Wide view mast

Wide view full 2-

stage mast

Wide view full 3-

stage mast

modelMax.fork height

Lowered Withoutbackrest

Withbackrest

Single tire Double tire

2.5t 2.5t 2.5t

mm mm mm mm mm mm mm Deg Deg kg kg

2W300 3000 1995 3540 4220 120 120 440 6 12 2500 2500

2W330 3300 2145 3690 4370 120 120 440 6 12 2500 2500

2W350 3500 2245 3890 4570 120 120 440 6 12 2500 2500

2W360 3600 2295 3990 4670 120 120 440 6 12 2500 2500

2W400 4000 2495 4040 4720 120 120 440 6 12 2300 2500

2W430 4300 2645 4340 5020 120 120 440 6 6 2100 2450

2W450 4500 2745 4290 4970 120 120 440 6 6 2000 2400

2F250 2500 1800 2090 2770 1210 560 440 6 12 2500 2500

2F270 2700 1900 2290 2970 1310 660 440 6 12 2500 2500

2F300 3000 2050 2590 3270 1460 810 440 6 12 2500 2500

2F330 3300 2200 3840 4520 1610 960 440 6 12 2500 2500

2F360 3600 2350 4140 4820 1760 1110 440 6 12 2500 2500

2F400 4000 2550 4540 5220 2060 1410 440 6 12 2300 2500

3F430 4300 1970 4240 4880 1360 730 440 6 6 2000 2400

3F450 4500 2050 5720 5040 1460 810 460 6 6 1900 2300

3F480 4800 2095 6020 5345 1565 915 460 6 6 1700 2100

3F500 5000 2240 6220 5540 1610 960 460 6 6 1600 2000

3F550 5500 2320 6800 6120 1770 1120 460 3 6 1200 1800

3F600 6000 2740 7220 6540 2020 1370 460 3 6 800 1600

2.5t FT series mast:(Pneumatic tyre)

Type

Overall height Free lift Tilt range Capacity

Extended Load capacity at 500mm

Wide view mast

Wide view full 2-stage mast

FWD BWD

Wide view full 3-stage mast

Note: With sideshifter minus 150kg, with integral sideshifter minus 100kg.

ModelMax.fork height

Lowered Without

backrest

With

backrest

Without

backrest

With

backrest

Front

Overhang

1.Special lifting height available.2. The specification in the table are for standard models only. For further information please contact us.3. Specification are subject to change without notice.

Page 4: Four-wheel Electric Forklift - Deutsche Messe AGdonar.messe.de/.../V560034/four-wheel-electric-forklift-eng-267845.pdf · Serviceability 1.Reasonable layout of driving motor, pump

3.0t 3.5t 3.0t 3.5t 3.0t 3.5t

mm mm mm mm mm mm mm mm Deg Deg kg kg kg kg

2W300 3000 2025 3570 4250 120 120 440 440 6 12 3000 3500 3000 3500

2W330 3300 2145 3690 4370 120 120 440 440 6 12 3000 3500 3000 3500

2W350 3500 2245 3890 4570 120 120 440 440 6 12 3000 3500 3000 3500

2W360 3600 2295 3990 4670 120 120 440 440 6 12 3000 3500 3000 3500

2W400 4000 2495 4040 4720 120 120 440 440 6 12 2850 3250 3000 3500

2W430 4300 2645 4340 5020 120 120 440 440 6 6 2700 3000 2900 3400

2W450 4500 2745 4290 4970 120 120 440 440 6 6 2550 2850 2850 3350

2F250 2500 1830 2220 2900 1210 560 440 440 6 12 3000 3000 3000 3000

2F270 2700 1930 2320 3000 1310 660 440 440 6 12 3000 3000 3000 3000

2F300 3000 2080 2620 3300 1460 810 440 440 6 12 3000 3500 3000 3500

2F330 3300 2230 3870 4550 1610 960 440 440 6 12 3000 3500 3000 3500

2F360 3600 2380 4020 4700 1760 1110 440 440 6 12 3000 3500 3000 3000

2F400 4000 2580 4420 5100 2060 1410 440 440 6 12 2850 2850 3000 3000

3F430 4300 2000 5570 4910 1360 730 460 460 6 6 2550 2550 2850 3350

3F450 4500 2080 5750 5070 1460 810 460 460 6 6 2400 2400 2700 3200

3F480 4800 2125 6050 5375 1565 915 460 460 6 6 2250 2250 2550 2900

3F500 5000 2270 6250 5570 1610 960 460 460 6 6 2100 2100 2400 2750

3F550 5500 2350 6830 6150 1770 1120 460 460 3 6 1650 1650 2250 2550

3F600 6000 2770 7250 6570 2020 1370 460 460 3 6 1200 1200 2100 2300

3.0-3.5t FT series mast:(Pneumatic tyre)

Overall height Free lift Capacity

Extended Load capacity at 500mm

Single tire Double tire Without

backrest

With

backrest FWD BWD

Front overhangTilt range

Note: With sideshifter minus 200kg, with integral sideshifter minus 150kg.

Type

Wide view mast

Wide view full 2-

stage mast

Wide view full 3-

stage mast

Model

Max.fork

height Lowered Without

backrest

With

backrest

1300

900

18001700160015001400

120011001000

800

≤360037004000

43004500

With Sideshift Minus 150Kg

SINGLE TIRE

14001200900700500

DOUBLE TIRES≤4000

4300

4500

(kg)

(mm)

LOAD CAPACITY CHART

FV series 1.8t LOAD CENTER (mm)

SINGLE TIREDOUBLE TIRES

With Sideshift Minus 150Kg

≤4000

4300

45004300

4500

40003700

≤360015001450140013501300125012001150110010501000

500 700 900 1200 1400

LOAD CAPACITY CHART

(Kg)

(mm)

FV series 1.5t LOAD CENTER (mm)

Wit h Sideshift Minus 150Kg

LOAD CAPACITY CHART

SINGL ETYREDOUBL ETYRES

F series 2.0 t LOAD CENTER (mm)T

900700500 1200 1400

200019501900

17001800

160015001400130012001100

3 7 00

4 0 00

4 3 00

4 5 00

4 8 005 0 00

≤3 6 00 ≤4 0 004 3 004 5 00

4 8 00

5 0 00

(kg )

(mm)

LOAD CAPACITY CHARTWit h Sideshift Minus 150Kg

SINGL ETYREDOUBL ETYRES

F T series 3.5 t LOAD CENTER (mm)

≤3 600

500 1200 1400700 900

4 5 00

≤40 00

37 00 4 3 00

40 0043 00

45 00

48 00

50 00

4 8 00

5 0 00

19002000210022002300245028002850295030003250335034003500

(kg)

(mm)Wit h Sideshift Minus 150Kg

LOAD CAPACITY CHART

SINGL ETYREDOUBL ETYRES

F T series 3.0 t LOAD CENTER (mm)

( mm)

500 1200 1400700 900

1600

≤3 6004 3 004 5 00

4 0 00

43 00

45 00

48 00

50 00

4 8 00

5 0 00

40 00

100012001400

180020002100240025502700

30002850

(kg)

500 1200 1400700 900

6008001200160017001800200021002300240024502500

3 700

4 000

4 300

4 500

4 800

5 000

4 3 00

4 5 00

4 8 00

5 0 00

≤3 6 00 ≤40 00

(kg)

(mm)Wit h Sideshift Minus 150Kg

LOAD CAPACITY CHART

SINGL ETYREDOUBL ETYRES

F series 2.5 t LOAD CENTER (mm)T