Forward Moving Vibrating Plate CM 13 Operation

Forward Moving Vibrating PlateCM 13

Operation & MaintenanceICM013EN2, December 2001

These instructions apply from PIN (S/N):CM 13 *20002804* HatzCM 13 *20001300* Honda

Engine:Hatz 1B20

Honda GX160

We reserve the right to change specifications without notice.Printed in Sweden.

The Dynapac CM 13 is a fast and efficient vibratory plate for compaction work where powerfulcapacity is required in cramped spaces. The CM 13 is a good choice for efficient compaction inbackfilling operations and for compaction work around concrete foundations and concrete pipes.

The Dynapac CM 13 is equipped with transport wheels as standard.

Like all other machines that are powered by combustion engines, the plate is designed for opera-tion in well-ventilated areas.

KEEP THIS

MANUAL

AVAILABLE F

OR

FUTURE USE

2 CM 13 ICM013EN2

CONTENTS

The safety instructions are included in thismanual and must be studied by the operator.Always follow the safety rules and keep themanual available for future use.

Read through the entire manual beforestarting any maintenance operations.

Ensure good ventilation (air extraction) if theengine is run indoors.

WARNING Indicates danger or hazardousprocedure that could result in serious or fatalpersonal injury if the warning is ignored.

CAUTION Indicates danger or hazardousprocedure that could result in damage to machineor property if the warning is ignored.

WARNING SYMBOLS

SAFETY INSTRUCTIONS

PageGeneral ............................................................................ 3Machine plate ................................................................... 3Safety instructions (For all Light products).................... 4-6Safety when driving .......................................................... 7Safety decals, Location/Description ............................. 8, 9Fuel and lubricants ......................................................... 10Technical data ................................................................ 11Technical data – Dimensions ......................................... 12Operation – Honda GX160 ............................................ 13Operation – Hatz 1B20................................................... 14Lifting, transportation and towing................................... 15Maintenance – Service points ................................... 16-18Maintenance – Every 10 hours of operation................... 19Maintenance – Every 100 hours of operation ................. 20Maintenance – Every 500 hours of operation ................. 21

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of itsconstituents are known to the State ofCalifornia to cause cancer, birthdefects, and other reproductive harm.

3CM 13 ICM013EN2

Fill in all data below, when delivering andcommissioning the machine.

....................................... ...................................... Engine Model Engine Number

L000259A

GENERAL

It is important that the machine is maintained correctly toensure proper function. It should be kept clean so that anyleakage, loose bolts and loose connections can be discov-ered in time.

Make a habit of inspecting the machine every day beforestarting up by checking all round it to detect any sign ofleakage or other faults.

SPARE A THOUGHT FOR THE ENVIRONMENT!Do not let oil, fuel and other environmentally haz-ardous substances contaminate the environment.Always dispose of used filters, drained oil and anyremaining fuel properly.

This manual contains instructions for periodic attentionwhich should normally be carried out by the operator.

There are additional instructions relating to theengine, for which the manufacturer’s instructionsare detailed in the engine manual.

MACHINE PLATE

4 CM 13 ICM013EN2

SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)

SymbolsThe signal words WARNING and CAUTIONused in the safety instructions have the follow-ing meanings:

WARNING: Indicates danger orhazardous procedure that couldlead to serious or mortal injury ifthe warning is neglected.

CAUTION: Indicates danger or haz-ardous procedure that could lead tomachine or property damage if thewarning is neglected.

Important rules for your safety

The machine must not be modifiedwithout the prior consent of the man-ufacturer. Use only original parts.Use only the accessories recom-mended by Dynapac. If modificationsnot approved by Dynapac are carriedout, these could result in serious in-jury to yourself or other personnel.

• These recommendations are based oninternational safety standards.

• You must also observe any local safetyregulations which may be in force. Read allinstructions carefully before operating themachine. Keep the instructions in a safe place.

• Signs and stickers giving important informationabout safety and maintenance are suppliedwith every machine. Make sure that they arealways legible. The ordering numbers for newstickers can be found in the spare parts list.

• Use of the machine and its accessories isrestricted to the applications specified in theproduct literature.

• For reasons of product safety, the machinemust not be modified in any way.

• Replace damaged parts immediately.Replace all wear parts in good time.

Be alertAlways pay attention to what you are doing, anduse your common sense. Do not use the ma-chine if you are tired or under the influence ofdrugs, alcohol or other substances which caneffect your vision, reaction ability or judgement.

Safety equipment

Long exposure to loud noise withoutear protectors can cause permanentdamage to hearing.

Long exposure to vibrations can dam-age the hands, fingers and wrists. Donot use the machine if you experiencediscomfort, cramp or pain. Consult adoctor before resuming work withthe machine.

Always use approved safety equipment. Theoperator, and people in the immediate vicinity ofthe working area, must wear:• Safety helmet• Safety goggles• Ear protectors• Dust mask in dusty environments• High-visibility clothing• Protective gloves• Protective shoesAvoid wearing loosely fitting clothing that mightget caught in the machine. If you have long hair,cover it with a hair net. Vibrations from hand-heldmachines are transmitted into the hands via thehandles of the machine. Dynapac machinesfeature a handle design that absorbs a large partof the machine vibrations. The vibrations are noteliminated entirely, but it is possible to use themachines for longer periods of time without therisk of injury.Be alert to acoustic signals from other ma-chines in the working area.

Working areaDo not use the machine near flammable materialor in explosive environments. Sparks can beemitted from the exhaust pipe, and these canignite flammable material. When you take a pauseor have finished working with the machine, do notpark it on or near flammable materials. The ex-haust pipe can get very hot during operation, andcan cause certain material to ignite. Make surethat there are no other personnel inside the work-ing area while the machine is in use. Keep theworksite clean and free of extraneous objects.Store the machine in a safe place, out of unauthor-ized’s reach, preferably in a locked container.

5CM 13 ICM013EN2


Always take extreme care when driv-ing the machine on slopes. Alwaysdrive straight up and down on slopes.Do not exceed the maximum grada-bility of the machine according to theinstruction book. Stay clear of ma-chine when operating on a slope or ina trench.

Do not touch the engine, the exhaust pipe orthe eccentric element of the machine. Theygets very hot during operation and can causeburn injuries.

Do not touch V-belts or rotating parts duringoperation.

ParkingPark the machine on ground as level and firmas possible. Before leaving machine:• Apply the parking brake.• Shut off the engine and pull the ignition key

out.

Loading/Unloading

Never remain under or in theimmediate vicinity of the machinewhen it is lifted by a crane. Only usemarked lifting points. Always makesure that all lifting devices aredimensioned for the weight of theproducts.

MaintenanceMaintenance work must only be carried out byskilled personnel. Keep unauthorized personsaway from the machine. Do not carry out mainte-nance work while the machine is moving or theengine is running.

Filling with fuel (Gasoline/diesel)

Petrol has an extremely low flash-point and can be explosive in certainsituations. Do not smoke. Make surethat worksite ventilation is good.

Keep away from all hot or spark-generatingobjects when handling fuel. Wait until the ma-chine has cooled before filling the tank. Fill thetank at least 3 metres away from where youintend to use the machine. Avoid spilling petrol,diesel or oil on the ground. Protect your handsfrom contact with petrol, diesel and oil.

Open the tank cap slowly to release anyoverpressure that might exist in the tank. Donot overfill the tank. Inspect the machine forfuel leakage regularly.

Do not use a machine that is leaking fuel.

Starting the machine

Before starting read instructionbook and make your self familiarwith the machine and make surethat:

• All handles are free from grease, oil and dirt.• The machine does not show any obvious

faults.• All protective devices are securely fastened in

their places.• All control levers in ”neutral” position.

Start the machine according to the instruction-book.

Operation

Keep your feet well clear of themachine.

Do not operate the machine inpoorly ventilated spaces. There isa risk of carbon monoxide poison-ing.

Use the machine only for the purpose for whichit is intended. Make sure you know how to stopthe machine quickly in the event of an emer-gency situation.

6 CM 13 ICM013EN2


Working with the hydraulic systemRegular maintenance of the hydraulic system isimportant. Minor damage or a split hose or cou-pling can have devastating consequences. Bearin mind that the hydraulic hoses are made ofrubber and can deteriorate with age, which canresult in splitting. In all cases of uncertainty withregard to durability or wear, replace the hoseswith new original hoses from Dynapac.

Working with batteryThe battery contains poisonous and corrosivesulphuric acid. Wear protective glasses andavoid getting acid on your skin, clothes or on themachines. If you get sulphuric acid on yourself,rinse the skin with water. If you get acid in youreyes, rinse them with water for at least 15 min-utes and seek immediate medical treatment. Thegas that is emitted by the battery is explosive.When fitting or replacing a battery, always takecare so that you do not short- circuit the batterypoles.

RepairNever use a machine that is damaged. Qualifiedrepair work requires trained personnel, pleasecontact your nearest authorized workshop.

Extinguishing firesIf there is a fire in or on the machine, it is bestto use an ABE-class fire extinguisher.However, a BE-class CO2 extinguisher isalso suitable.

7CM 13 ICM013EN2

SAFETY WHEN DRIVING

Max 20°or 36%

Slopes

Driving on slopes

L000264A

Max 20°or 36%

L000263A

Tipping angle on side slopes

When driving near an edge, at least two thirds of theplate must be on firm solid ground.

If the machine tips over, switch off theengine before attempting to lift the ma-chine.

Make sure that the work site is safe. Wet and looseearth reduces manoeuvrability especially on slopingground. Always observe particular caution on slopingand uneven terrain.

Where possible, avoid all driving across aslope. Instead, drive up and down on slop-ing ground.

Never work on slopes that are greater than the capabil-ity of the machine. Maximum slope of the machine inoperation is 20° (depending on condition of the ground).

The tilting angle is measured on a hard, level surfacewith the machine stationary. Vibration switched OFFand all tanks full. Remember that loose ground, vibra-tion switched ON, and driving speed can all cause themachine to topple even on a smaller slope than speci-fied here.

Never leave the machine unattended withthe engine running.

Driving near an edge

At least2/3

Machine location when operatingon edges

L000262A

8 CM 13 ICM013EN2

SAFETY DECALS, LOCATION/DESCRIPTION

2 45 3 1

L000213A

6

9CM 13 ICM013EN2

SAFETY DECALS, LOCATION/DESCRIPTION

The operator must read thesafety manual, and theoperation and maintenanceinstructions before using themachine.

Warning, hand and armentanglement. Never reachinto the hazardous area.

1.

2.

3.

4. 6.

Use earprotectors

Liftingpoint

Petrol(Honda)

283743

791292

104

5.

GuaranteedSound Power

level(Honda)

7912935.

GuaranteedSound Power

level(Hatz)

105

3.

Diesel(Hatz)

10 CM 13 ICM013EN2

Stop the engine before refilling the fuel tank.Never refuel near an open flame or sparks,which could start a fire. Don't smoke. Usepure fuel and clean filling equipment. Takecare not to spill fuel.

FUEL AND LUBRICANTS

ENGINE OIL Use SAE 15W/40,Shell Universal Engine Oil TX15W-40 or equivalent:Hatz 1B20 0,9 l (0.95 qts)Honda GX160 0,6 l (0.63 qts)

FUEL Honda GX160Use ordinary grade petrol (unleaded)Volume: 3,8 l (4.0 qts)

FUEL Hatz 1B20Use diesel oil which satisfy EN 590 or DIN 51601Volume: 5,0 l (5.3 qts)

Service parts P/N

Honda GX160 Hatz 1B20Engine air filter element 23 93 23 93 70 13Engine spark plug 23 95 65 –V-belt 41 00 06 41 30 49

11CM 13 ICM013EN2

CM 13, Honda CM 13, Hatz

Weight

Net weight, kg (lbs) 130 (287) 142 (313)Operating weight EN500, kg (lbs) 131 (289) 144 (317)

Compaction data

Vibr. frequency, Hz 75 75Vibr. frequency, vpm 4500 4500Centrifugal force, kN (lbf) 16 (3597) 16 (3597)Amplitude, mm (in) 1,1 (0.043) 1,1 (0.043)

Operating data

Speed of travel, m/min (feet/min) 25 (82) 25 (82)Max. tilt, ° 20 20

Volumes

Fuel tank, lit. (qts) 3,6 (3.8) 5,0 (5.3)Crank case, lit. (qts) 0,6 (0.6) 0,9 (1.0)

Engine

Model Honda HatzGX160 1B20Recoil start Recoil start

Output, kW (hp) 4,0 (5.4) 2,8 (3.8)Engine speed, rpm 3600 3000

Noise and Vibrations

Noise level Sound pressure level at the operator's ear according toISO 6394

LpA

dB (A) = 89 92

Sound power level according to ISO 3744:L

wA dB (A) = 103 104

Vibration values Hand - arm vibration values according to ISO 5349:a

m/s2 = 5,01 5,31

The above noise level and vibration values were determined at normal engine speed with vibrationon. The machine was placed on an elastic base.During operation these values may differ because of the actual operational conditions.

Noise level according to EU directive 2000/14/EC for EU equipped machine, on macadamcourse with vibration switched ON:Measured sound power level,

LwA, dB(A) = 102 104Guaranteed sound power level,

LwA, dB(A) = 104 105

TECHNICAL DATA

12 CM 13 ICM013EN2

CM 13 CM 13

A mm (inch) 780 (30.7) 780 (30.7)B mm (inch) 1050 (41.3) 1050 (41.3)C mm (inch) 770 (30.3) 770 (30.3)D mm (inch) 970 (38.2) 970 (38.2)E mm (inch) 460 (18.1) 460 (18.1)F mm (inch) 690 (27.2) 690 (27.2)

Contact area,m2 (sq feet) 0,19 (2.05) 0,19 (2.05)

TECHNICAL DATA – DIMENSIONS

E

D

CONTACT AREA

A

C

B

L000260A

L000261A

F

13CM 13 ICM013EN2

OPERATION – HONDA GX160

1. Check the oil level in the engine.

2. Fill the fuel tank with fuel.

3. Check that all operating controls are working.

Starting the engine4. Open the fuel cock.

5. Turn the engine switch to position I.

6. Put the throttle lever to the middle position.

7. Close the choke if the engine is cold; if the engine iswarm or the ambient temperature high, push it in halfway or leave it open.

1/2

Before start

4

6

5

7

8. Pull slowly on the magnapull starter handle (4) untilyou feel it engage, then let the handle return a shortdistance and pull sharply to start the engine.

9. While the engine is warming up, move the chokecontrol slowly to the right to open the choke fully.

9

Stopping the engine1. Reduce the throttle setting and let the engine idle

for a minute or so.

2. To stop the engine, turn the engine switch to O.

3. Close the fuel tap.

3

1

2

L000039AL000077A

1

2

L000247A

L000155A

L000248A

L000153A

L000050A

8

14 CM 13 ICM013EN2

Before start

2

1

1. Check the oil level in the engine.

2. Fill the fuel tank with fuel.

3. Check that all operating controls are working.

Starting the engine4. Open the fuel cock.

5. Set speed control lever either 1/2 START or max.START position, as desired or necessary. Startingat a lower speed will help to prevent exhaust smoke.

5

4

6. Pull the starting cable out by the handle until you feela slight resistance. Let the cable run back; in thisway the entire length of the starting cable can beused to start the engine.

If after several attempts of starting the exhaustbegins to emit white smoke, move the speedcontrol lever to the stop position and pull thestarting cable out slowly 5 times. Repeat thestarting procedure.

Stopping the engine1. Throttle in neutral position. Let the engine idle a few

minutes.

2. Press the engine stop switch to OFF position.

1

2

6

OPERATION – HATZ 1B20

L000241AL000077A

L000242A

L000243A

L000244A

L000245A

L000246A

15CM 13 ICM013EN2

LIFTING, TRANSPORTATION AND TOWING

1

2

L000265A

Lifting/Towing

Machine ready for lifting1. Lifting hook2. Shock absorbers

Never walk or stand underneath a hoistedmachine.

Use only the frame lifting hook (1) to lift themachine.

All lifting equipment must be dimensioned inconformance with current regulations. Ensurebefore lifting that the shock absorbers (2) aresecurely fixed and undamaged.

Always secure the machine firmly duringall transportation. Place lashing band in aU shape around the bottom plate andsecure both front and rear.

Transportation

Machine ready for transportation1. Lashing strap

1 1

L000266A

16 CM 13 ICM013EN2

Fig. 2 Honda GX160 – Gasoline engine1. Engine oil2. Fuel tank4. Fuel filter (Gasoline)5. Air filter, engine6. Cooling system, engine7. Spark plug (Gasoline)

Fig. 3 Hatz 1B20 – Diesel engine1. Engine oil2. Fuel tank3. Oil filter, engine (Diesel)5. Air filter, engine6. Cooling system, engine

2 25 5

7

1

1

4

6

6

3L000250A L000250A

Fig. 1 CM 138. V-belt9. Eccentric element

8

9

L000251A

MAINTENANCE – SERVICE POINTS

17CM 13 ICM013EN2

Item in fig. Maintenance see page Comments

2 Check and replenish fuel1 Check and replenish lube oil 19

Check for oil leakageCheck and tighten engine parts 19

5 Clean / replace air cleaner elements 19


Every 10 hours of operation (daily)


1 Change lube oil 203 Clean / replace oil filter (Diesel) See engine manual5 Clean / replace air cleaner elements 19 See engine manual

Check and adjust the engine valve See engine manualclearance (Diesel)

After the first 20 hours of operation

18 CM 13 ICM013EN2


Lap intake and exhaust valves See engine manualReplace pistong rings See engine manual

Every 1000 hours of operation (once every year)


9 Change eccentric element oil 216 Clean / replace oil filter (Diesel) See engine manual

Check fuel injection pump (Diesel) See engine manualCheck fuel injection nozzle (Diesel) See engine manualAdjust valve head clearance for intakeand exhaust valves See engine manual

Every 300 hours of operation (once every year)


1 Change engine oil 205 Clean / replace air cleaner elements 19 See engine manual8 Check V-belt 20

Every 100 hours of operation


19CM 13 ICM013EN2

1. Check oil level engine's crankcase.

2. Check air cleaner.

We recommend reading the detailed motor instructionssupplied with the machine.

MAINTENANCE – EVERY 10 HOURS OF OPERATION

3. Check and, where necessary, tighten screws andnuts.

1. Oil dipstick2. Air cleaner

5. Keep machine clean.

When washing the machine, do not aim a jet ofwater jet directly at the fuel cap. This is espe-cially important when using a high-pressure jet.Put a plastic bag over the filler cap of the fueltank and secure with an elastic band.

1

2

1

2

Hatz 1B20

4. Clean or replace the air filter, depending on itscondition.Hatz 1B20

L000252A

L000253A

L000028A

L000255AL000254A

L000267A

HondaGX160

HondaGX160

20 CM 13 ICM013EN2


1. Change oil (first change after 20 hours, together withengine oil filter).

Use the accompanying hose to drain the oil.

Save the oil and dispose of it in an approvedmanner.

1. Oil dipstick2. Oil filter3. Oil drain plug/drain hose

1

3

1

2

Hatz 1B20

3

1. Take off the protective cover and inspect the V belt.

2. To adjust belt tension, loosen the four engine-platebolts and slide it into position.

3. Tighten the bolts and replace the protective cover.

Never run the machine without the protec-tive cover over the V belt.

L000268A

L000252A

L000253A

HondaGX120GX160

21CM 13 ICM013EN2

1. Clean / replace oil filter.(For diesel, see the engine instruction manual.)

2. Check fuel injection pump.(For diesel, see the engine instruction manual.)

3. Check fuel injection nozzle.(For diesel, see the engine instruction manual.)

4. Adjust valve head clearance for intake and exhaustvalves. (See the engine instruction manual).

Save the oil and dispose of it in an approvedmanner. Also dispose of used oil filters properly.

Hatz 1B20


1. Bearing

Lubricate the eccentric element

11

L000269A

1. Inspect grease lubrication.

L000252A

L000253A

HondaGX120GX160

L000259A

Dynapac Compaction Equipment ABBox 504, SE-371 23 Karlskrona, Sweden

Phone: +46 455 30 60 00Fax: +46 455 30 60 30

www.dynapac.com

Documents

Forward Moving Vibrating Plate CM 13 Operation