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June 2008
Formation of the Cluster of Automotive Components Formation of the Cluster of Automotive Components in Saintin Saint--PetersburgPetersburg
Slide 2
«About 80% of cars
sold in Russia
have to be produced
on our territory»
V.V.Putin,
The Prime Minister of Russia
Forecast of production of foreign brand passenger Forecast of production of foreign brand passenger cars in Saintcars in Saint--Petersburg regionPetersburg region 20072007--2012, 2012, piecespieces..
Factories 2007 2008 2009 2010 2011 2012Ford Motor Company 72 000 110 000 125 000 175000 200 000 220 000
Toyota Company Manufacturing 300 16 000 40 000 80 000 130 000 150 000
GM 4 000 10 000 25 000 80 000 100 000 130 000
Nissan - - 20 000 60 000 80 000 100 000
Hyundai Motor - - 10 000 80 000 100 000 140 000
Suzuki Motor - - - 26 000 50 000 100 000
TOTAL 76 300 136 000 220 000 501 000 660 000 840 000
Slide 3
Dynamics of the fraction of cost of automotive Dynamics of the fraction of cost of automotive components in the total cost of an automobilecomponents in the total cost of an automobile
1990 2006
Main trends:
Increase of specific rates of cost of high-technology packages and assemblies requiring special research and development in the final cost of an automobile
Car assembly factories transfer production of a greater part of units and components to outsourcing
Slide 4
Capacity of the market of automotive components in Capacity of the market of automotive components in SaintSaint--PetersburgPetersburg
Slide 5
Capacity of the market of new passenger cars in Saint-Petersburg by 2012 will be about 10 billion Euros annually
Capacity of the market of automotive components in Saint-Petersburg by 2012 – 3-4 млрд евро в год
Forming of conditions for arrival of automotive components manufacturers
in Saint-Petersburg
Obligatory condition for autocomponent production localization - 30-40%
Main problems of the cluster formingMain problems of the cluster forming
Need in a strategic Russian partner obtaining experience in Need in a strategic Russian partner obtaining experience in cooperation with local authorities and knowing Russian specific cooperation with local authorities and knowing Russian specific characteristics of the developing process in industrial characteristics of the developing process in industrial premisespremises;;
Lack of own funds for investments into engineering preparation Lack of own funds for investments into engineering preparation of an industrial area and construction of a new factory (it is of an industrial area and construction of a new factory (it is particullarlly specific for small and medium companiesparticullarlly specific for small and medium companies;;
Absence of the required number of industrial plots and parks Absence of the required number of industrial plots and parks with prepared engineering infrastructure in Saintwith prepared engineering infrastructure in Saint--Petersburg Petersburg regionregion..
Slide 6
RFGovernment
Federaldepartments
Committees
profiled other
City services
Saint-Petersburg association of producers of
autocomponents(SPbAPAC)
Рабочаягруппа *
Coordinated decisions
Saint-Petersburg association of producers of autocomponents
Slide 7
A MODEL OF COORDINATION OF THE CITY PROGRAMFOR DEVELOPMENT OF AUTOMOTIVE COMPONENT
PRODUCTION
Subsidiariesof foreign automobile
companies
Russianautomobile companies
WorkingGroup*
St. PetersburgGovernment
Vice Governorof St. Petersburg
* - Working Group for elaboration and implementation of measures aimed at establishing a cluster of manufacturers (suppliers) of components for the needs of motor industry, established by the Committee for economic development, industrial policy and trade at the St. Petersburg Government
St. PetersburgAssociation
of producers of automotive
components(SPbAPAC)
СП СП СП
Saint-Petersburg association of producers of autocomponents
Slide 8
A MODEL OF ESTABLISHMENT OF THE CLUSTER OF AUTOMOTIVE COMPONENT MANUFACTURERS
IN ST. PETERSBURGForeign states
Foreignautomobilecompanies
automotivecomponents
Foreignautomotivecomponent
manufacturers Share in assets, technologies, equipment,licenses, documentation
Russian Federation
Russianautomobilecompanies
Subsidiaries of foreign automobile companies
automotive components
A cluster of automotive component manufacturers being established in St. Petersburg
JV Newproductions
Existingproductions
technopark(s)
Investment Fund for supporting projects in the
sphere of automotive component production
RFGovernment
St. PetersburgGovernment
Location of cluster main premisesLocation of cluster main premises
Distance to main OEMs in St. Petersburg Region:
Shushary (GM, Toyota, Suzuki) – 20 km over RH
Vsevolozhsk (Ford Motor) – 15 km over RH or directly
Kamenka (Nissan, Hyundai) –35 km over RH
Slide 9
PACM location
Ring Highway (RH)
SaintSaint--
PetersburgPetersburg
Zones of possible location of satellite parks
Slide 10
OEM 1
CENTRALINDUSTRIAL
PARK
S1 S2 S3
OEM 2
S4 S5 S6
OEM 3
S7 S8 S9
OEM 4
S10 S11 S12
OEM 5
S13 S14 S15OEM SatelliteIndustrial Park
OEM SatelliteIndustrial Park
Saint-Petersburg association of producers of autocomponents
Saint Petersburg cluster of automotive component manufacturers:general integration
National and international suppliersof Level 2 andLevel 3
Lay out of the Central park territoryLay out of the Central park territory
Slide 11
ZONES OF PLANNED PLACEMENT OF CAPITAL CONSTRUCTION OBJECTS
RED LINESROAD POLESTERRITORIES OFGREEN PLANTATIONPAVING TILEENGINEERING AND TECHNICAL FACILITIESMANUFACTURING PURPOSESPRODUCTION AND STORAGE PURPOSESSOCIAL AND BUSINESS PURPOSESOBJECTS OF ENGINEERING AND TRANSPORT INFRASTRUCTUREOBJECTS OF RAILWAY TRANSPORTMAIN RAILWAY ROADSACCESS RAILWAY ROADS BEING DESIGNEDSTREETS AND PASSAGES WITH ASPHALT COAT
SAINT-PETERSBURGVILLAGE KOLTUSHI
RING HIGHWAY
RING HIGHWAY
MGA
TRANSPORT INFRASTRUCTURETRANSPORT INFRASTRUCTURE
Slide 12
TRANSPORT INFRASTRUCTURE LAYOUT
MAIN RAILWAY ROADS
MAIN AUTOROADSRING HIGHWAY (RH)
ROAD FLYOVERS
OVERPASSES
BRIDGES
METRO STATIONS
FINLAND
ENGINEERING SUPPLYENGINEERING SUPPLY
Slide 13
water supply
water-supply pipeline networks
sewerage systemsewage-purification facilities
pressurized sewerage systems
power supplycable line 110kV
electric power substation (110/10 kV)gas supplygas distribution network of high pressure
gas control point
Lay out of the territory engineering supply
Murmansk Highway
RH
draft
Saint-Petersburg association of producers of autocomponents
Slide 14
Saint Petersburg cluster of automotive component manufacturers: territorial parameters and production areas
CENTRAL INDUSTRIAL PARKCurrent needs: 80 hectares for the central park
375 thousand sq.m of production areasPossible expansions: 20 – 30 hectares for the central park
Parks being satellitesof automobile assembly 15 – 20 hectares for each satellite park,plants it is expected to arrange 4 satellite parks
Total needs: 180 hectares on 5 different sites600 thousand sq.m of production areas
Seite 15Slide 15
Saint-Petersburg association of producers of autocomponents
St. Petersburg cluster of automotive component manufacturers:main investment parameters
By calculations: INDUSTRIAL PARK Satellite Industrial Park(each)
Size Price/sq.m Total Size TotalBuildings: 375 000 sq.m €1000-1250/sq.m €375-470 mln 18 500 sq.m €18,5- 23,1 mln
Infrastructure: 500 000 sq.m €100-125/sq.m €50,0-62,5 mln 18 500 sq.m €1,9-2,3 mlnEquipment: the cluster participant comes with its own equipment;
Total volume of investment in equipment: €620 - 740 mln
Total volume of investment in the project: €1125 -1375 mln
СП
Saint-Petersburg association of producers of autocomponents
Slide 16
St. Petersburg Association of producers of automotive components
Members of Association
Recipients of the Fund (as a part of the cluster of automotive
component manufacturers being formed)
investments (contributions from the
Fund to charter capitals, loans, etc.)
Investment Fund for supporting projects in
the sphere of automotive component production
at SPbAPAC(Joint activity agreement)
FundManagingCompany
Investors of the Fund
Recipients’projects
(investment resources (contributions to the Fund))
Fund’sExpertCouncil
opinions on recipients’ projects
Information materials, statistical
data, etc.
СПIntegral
Association’sdatabase
Association’s servicesassessment of project
elements, issue of analytical
reference statements, opinions, etc.
Calendar schedule of the project (pilot calculationsCalendar schedule of the project (pilot calculations
Slide 17
2008 2009 2010
I II III IV I II III IV I II III IV
Project documentation approvement
Master-planning and zoning
Main utilities reservation and projecting
External engineering communications construction
Intrapark engineering infrastructure planning and construction, built-to-suit projecting for the residents of PACM
Built-to suit construction for the residents of PACM
Signing of lease or rent contracts with the residents of PACM
Projects of automotive component manufacturers Projects of automotive component manufacturers being realized in St. Petersburg clusterbeing realized in St. Petersburg cluster
Tenneco – exhaust system producing factory
Stadco – body producing factory
Johnson Controls – seat producing factory
Magna International – constructing an automotive component factory in the industrial zone «Shushary»
Toyota Boshoku – constructing a seat producing factory
AD Plastik Luga – factory producing plastic automotive components
Nokian Tyres – tyre producing factory
Magnitogorsk Metallurgical Plant (Intercos-IV) – a factory producing stampings
Russian Soda Company – a factory producing automobile glass
Slide 18
Location of automotive component productions of Location of automotive component productions of St.PetersburgSt.Petersburg clustercluster
Acting ОЕМs:FordToyota
Acting manufacturers of automotive components:
Autocomponents and Equipment (AD Plastic Luga)
MMP (Intercos-4)Johnson ControlsTenneco
OEMs under construction:GMSuzukiNissanHyundai
Components productions being developed and constructed:
MAGNAStadcoToyota BoshokuRussian Soda Company
Slide 19
St. PetersburgSt. Petersburg
AUTOCOMPONENTS AND EQUIPMENT