Form-Scaff is South Africa’s leading supplier of formwork ...formscaff.karlbuys.com/system/files/4079 Form-Scaff Coffers... · Form-Scaff’s Coffer system is used to produce concrete

Disclaimer: Copyright in this catalogue vests in Form-Scaff, a division of Waco Africa (Proprietary) Limited (”Form-Scaff”) and extends inter alia, to the making of copies in whole or in part without the prior written consent of Form-Scaff.

While every effort has been made to ensure the accuracy of the information in this catalogue, we cannot accept responsibility for any errors which may occur as a result of reliance on the contents of this catalogue and are not liable for any loss of any nature that may be incurred as a result of such reliance. Details of any of the products may change without prior notice.

The customer must ensure that ‘good practice’ is adopted on site by competent persons and that the products shown in this catalogue are erected, used and stripped in accordance with the relevant Codes of Practice and the OHS Act and Regulations 85 of 1993. This catalogue does not contain any design detail but lists and depicts the items available under this product range. The responsibility for design is the responsibility of the customer.

Note: The colours used in this document are for illustrative purposes only and may differ on actual products

Form-Scaff is South Africa’s leading supplier of formwork, falsework and scaffolding to

the construction and civil engineering industries. Form-Scaff not only manufactures,

hires and sells world-class products, but also provides the design skills, technical advice

and support that comes with having 50 years experience and more than 30 branches locally

and internationally.

This indigenous expertise is complemented by the international depth and breadth of its

holding company, Waco International, a leading global commercial and industrial service

business focusing on the manufacturing, rental and sale of formwork, falsework and

scaffolding equipment as well as the burgeoning re-locatable and modular buildings industry.

Waco International operates in Africa, the UK, Australia, New Zealand and Chile.

Form-Scaff is a division of Waco Africa (Pty) Ltd, a joint venture company owned by

Waco International and respected local black empowerment company, Kagiso.

Australia

New Zealand

New Zealand

New Zealand

Australia

South Africa

Formwork, Shoring& Scaffolding WACO WORLDWIDE Modular &

Relocatable Buildings

ChileGhanaMauritiusMozambiqueNamibiaSouth AfricaSwazilandZambia

GhanaMadagascarMozambiqueNamibiaSouth Africa

South AfricaUnited Kingdom South Africa

Contents

1

Page 2 Overview

Page 3 General Assembly

Page 4 Kwik-Stage Components

Page 5 Kwik-Strip Components

Page 6 Coffers & Troughs

Page 8 Coffers & Troughs on Kwik-Strip

Page 9 Coffers on Kwik-Strip

Page 10 Props

Page 12 Kwik-Deck Components

Page 13 Coffers on Kwik-Deck

Page 14 Coffers on Kwik-Deck on BS Props

Page 15 Coffers on Kwik-Strip on Alu-Up Props

Page 16 Coffers on KwikStrip on Kwik-Stage

Contact Details

Page 17 Head Office & Branches

coffers & troughs

2

Form-Scaff’s Coffer system is used to produce concrete slabs with a

waffled soffit finish. The ribs between the Coffers are reinforced and

act as down stand concrete beams to produce a two way spanning

concrete slab.

Form-Scaff’s Trough system is used to produce a one way spanning

concrete slab with a multiple inverted gutter shaped soffit finish.

The ribs between the Troughs are reinforced to act as down stand

concrete beams.

Coffers can be supported on both the Kwik-Strip and Kwik-Deck systems.

Troughs can only be supported on the Kwik-Strip System.

Please Note: When Coffers are supported on the Kwik-Deck System,

the Grid increases from the standard 900 x 900 module to a 900 x 925

module due to the 100mm wide Kwik-Deck Beams.

* For any design or technical information, please refer to the

Form-Scaff Coffers & Troughs design manual.

System features

• Quick and easy to install and remove

• Lightweight and easy to handle

• Regular shape ensures ease of erection

• Versatile height and width configurations

• Stacking by “nesting” saves space on site and reduces

transport costs

• Reduction in concrete and reinforcing steel

• Offers a fair faced concrete finish

coffers & troughs

General Assembly

4

Kwik-Stage

0140320 457 R/O BASE JACK 3.8

0140324 610 R/O BASE JACK 4.3

0140335 610 R/0 BT BASE JACK 4.6

Base Jacks

Base Jacks are inserted into the ends of Kwik-Stage Standards to provide the

required vertical height adjustment of the Kwik-Stage Standards and to secure

the Kwik-Deck Drop-Heads in position.

1105005 KWIK-STAGE STANDARD 3000 14.8






Kwik-Stage Standards

Kwik-Stage Standards are used to form the vertical supports for bearers, formwork

and access.

1105021 KWIK-STAGE LEDGER 2500 7.9










Kwik-Stage Ledgers

Kwik-Stage Ledgers are horizontal members used to keep the Kwik-Stage Standards

in the vertical position.

CODE DESCRIPTION MASS(kg)



1130223 KWIK-STRIP D/H JACK 610 NON-TILT 7.7

Double Headed Jack

Kwik-Strip Double Headed Jacks are inserted into the top end of Standards to secure

the Kwik-Strip Beams in position.

1125183 KWIK-STRIP 2500 COINED BEAM 27.5





Kwik-Strip Beams

Kwik-Strip Beams support the Deck Panels, Coffers & Troughs.

1145301 DECKING PANEL 825 x 450 x 2.5 12.3

1145302 DECKING PANEL 825 x 300 x 2.5 7.2

1145303 DECKING PANEL 825 x 150 x 2.5 4.3

1145304 DECKING PANEL 825 x 100 x 2.5 3.4

Deck Panels

Deck Panels are used to form the soffits of concrete slabs and are supported on

the Kwik-Strip Beams.

1130227 KWIK-STRIP JACK SPACER 900 (TUBULAR) 1.0

Jack SpacersJack Spacers lace the Double Headed Jacks together.

Kwik-Strip





6

8005005 FORM-COFFER 900 x 525 23.7

8005006 FORM-COFFER 900 x 425 21.0

8005007 FORM-COFFER 900 x 325 18.2

8005008 FORM-COFFER 900 x 225 15.3

Coffers

Coffers are used to form waffle shaped voids in the soffits of concrete slabs.

1130227 TROUGH GLASS FIBRE STAY/DWANG 1.1

Dwangs

Trough Dwangs are used to internally prop the sides of the Troughs to enable the

Troughs to withstand the concrete pressure.

8010024 TROUGH GLASS FIBRE M1500 x 625 34.3













8010022 TROUGH GLASS FIBRE E1000 x 625 27.1










Troughs

Troughs are used to form one way spanning concrete slabs.

Coffers and Troughs




Application - Troughs on Kwik-Strip on Kwik-Stage

8

Application - Jack Spacer

Application - Dwangs

Kwik-Strip Double Headed Jack

Jack Spacer

Kwik-Strip Beam

Trough

Trough Dwang

Application - Coffers on Kwik-Strip on Kwik-Stage (900mm Grid)

Double Headed Jack

900 Kwik-Stage

Ledger

Standard

900mm 900mm

Kwik-Strip Beam

Coffer75mm75mm

Unstripped Position Stripped Position

10

Props

BS-0 BS-1 BS-2 A4 A5

Prop Heights

BS 0 & 1 BS 2 Alu-Up

5105007 BS-O PROP INNER 8.6

5105008 BS-O PROP OUTER 11.1

1520002 BS-1 PROP INNER 11.8

1520003 BS-1 PROP OUTER 16.4

1520006 BS-2 COMPLETE 29.8

BS Props

BS Props are used for support work up to a propping height of 4000mm.

5105199 ALU-UP 4 PROP 25.0

5105200 ALU-UP 5 PROP 29.3

Alu-Up Props

Alu-Up Props are used for support work to a propping height of

5000mm (Single Prop).



5105206 ALU-UP TRUSS 2500 29.3

5105207 ALU-UP TRUSS 1800 23.5

5105208 ALU-UP TRUSS 1600 21.9

5105209 ALU-UP TRUSS 1294 19.6

1130017 BS PROP TRI-POD 11.0

5105201 ALU-UP TRI-POD 14.8

Alu-Up Trusses

Alu-Up Trusses are used to create towers and brace the Alu-Up Props. It further

enhances the stability and loading capacity of the props.

BS Prop Tri-pod

BS Prop Tri-pods are used to keep un-laced props in the vertical position.

Alu-Up Tri-pod

Alu-Up Tri-Pods are used to keep un-laced Alu-Up Props in the vertical position.

5105210 ALU-UP STUB 150mm 4.7

5105204 ALU-UP EXTENSION 500mm 7.5

5105205 ALU-UP EXTENSION 1000mm 11.7

Alu-Up Prop Stubs and Extensions

Alu-Up Prop Extensions are used to extend the propping height in small increments.

The Stubs are bolted to the bottom of all Props as a protection piece.





12

Kwik-Deck

32001 KWIK-DECK DROP-HEAD 6.4

Kwik-Deck Drop-Head

The Kwik-Deck Drop-Heads are bolted to the top ends of props or BT Base Jacks to

secure the Kwik-Deck Beams in position.

31001 KWIK-DECK BEAM 600 6.1




Kwik-Deck Beams

Kwik-Deck Beams are used to support the Kwik-Deck Panels & Coffer Support Beams.

30001 KWIK-DECK PANEL 1500 x 600 24.3

30002 KWIK-DECK PANEL 1500 x 300 16.3

30003 KWIK-DECK PANEL 1500 x 150 12.3

30004 KWIK-DECK PANEL 1194 x 600 19.8

30005 KWIK-DECK PANEL 1194 x 300 13.2

30006 KWIK-DECK PANEL 1194 x 150 10.0

30007 KWIK-DECK PANEL 800 x 600 11.1

30008 KWIK-DECK PANEL 800 x 300 7.1

30009 KWIK-DECK PANEL 800 x 150 5.2

Kwik-Deck Panels

Kwik-Deck Panels are used to support the concrete slab thickening between

the Coffers.

31030 KWIK-DECK COFFER SUPPORT BEAM 5.0

Kwik-Deck Coffer Support Beam

Kwik-Deck Coffer Support Beams are used to support and keep the Coffers in position.





Application - Coffers on Kwik-Deck on Kwik-Stage (925mm Grid)

Coffer

Kwik-Deck Coffer Support Beamsupports both the Coffer & The 825mm Deck Panels

Kwik-Deck Beam

*Note: Coffers Supported on the Kwik-Deck system work on a 900 x 925mm Grid due to the 100mm wide Kwik-Deck beams.

BT Jack

Kwik-Stage Standard

925 Kwik-StageLedger

Kwik-Deck Beam

Coffer

Unstripped Position Stripped Position

100mm 100mm

925mm925mm

14

Application - Coffers on Kwik-Deck on BS Props

Coffer

Kwik-Deck Beam

Kwik-Deck Drop-Head

Coffer Support Beam

BS Prop

Application - Coffers on Kwik-Deck on Alu-up Props

Coffer

Kwik-Deck Beam

Kwik-Deck Drop Head

Coffer Support Beam

Alu-Up Prop

Coffers On Kwik-Deck On Kwik-Stage

Coffer

Kwik-Deck Beam

Kwik-Deck Drop Head

Kwik-StageStandard

Kwik-Stage Ledger

16

SECUNDAP.O. Box 3781, Secunda, 23021 Winkelhaak Road, McGill Ext, EvanderTel 017 632-4230, Fax 017 632-4234

VEREENIGINGP.O. Box 1010, Vereeniging, 1930Cnr Telford & Van Riebeeck Street, DuncanvilleTel 016 455-1611, Fax 016 455-1566

WITBANKP.O. Box 3869, Witbank, 1035TP66 Geodesic Cres. Marelden Ext. 3, Techno Park, WitbankTel 013 690 1533, Fax 013 656-3713

COASTAL BRANCHES

BALLITOP.O. Box 715, Umhlali, 4390Labora Terra Industrial Park, Shakas Rock Road, BallitoTel 032 947-9430Fax 032 947-0583

CAPE TOWNP.O. Box 37068, Chempet, 74426 Drill Avenue, Montague GardensTel 021 528-6500Fax 021 551-1743

DURBAN SOUTHP.O. Box 485, Umbogintwini, 412016 Stroude Place, IsipingoTel 031 902-2677 Fax 031 902-2771

EAST LONDONP.O. Box 2734, Beacon Bay, 52055 Ray Craib Crescent, Beacon BayTel 043 748-2558 Fax 043 748-3691

GEORGEP.O. Box 218, Hartenbos, 6520Cnr Albert Street & Bridge Road, GeorgeTel 044 695-0294, Fax 044 695-1040

KZN REGIONAL OFFICE P.O. Box 33, New Germany, 3620178-180 Old Main Road, PinetownTel 031 713-9700 Fax 031 713-9715

MARGATEP.O. Box 1171, Margate, 4275Industrial Road, MargateTel 039 317-1708, Fax 039 317-4073

NEWCASTLEP.O. Box 906, Newcastle, 294022 Schonland Street, Industrial SitesTel 034 375-7697, Fax 034 375-6935

PIETERMARITZBURGP.O. Box 21946, Mayors Walk, 3208Market Road Ext, MkondeniTel 033 346-1767, Fax 033 346-1753

PORT ELIZABETHP.O. Box 2112, North End, 60564 Kendle Street, Neave Industrial AreaTel 041 453-2317, Fax 041 453-2524

HEAD OFFICE

P.O. Box 669, Isando, 1600181 Barbara Road, ElandsfonteinTel 011 842-4000Fax 011 842-4280

INLAND BRANCHES

BLOEMFONTEINP.O. Box 6610, Bloemfontein, 930026 Tibbie Visser Street, Estoire S/H DistrictTel 051 432-5555 Fax 051 432-4477

BURGERSFORTP.O. Box 2918, Burgersfort, 1150 Plot 2484, Ext 23 Dirk Winterbach Street, BurgersfortTel 013 004-0200

JOHANNESBURG EASTP.O. Box 26994, Boksburg, 1462Tunney Road, Gate 3, ElandsfonteinTel 011 842-4215 Fax 011 842-4111

JOHANNESBURG - KYA SANDP.O. Box 2884, Honeydew, 204040 Homestead Avenue, Kya SandTel 011 708-2227 Fax 011 708-1159

KATHUP.O. Box 1235, Kathu, 844633 Kalk Street, Industrial Area, KathuTel 053 723-2194, Fax 053 723-1078

KUSILEP.O. Box 4466, Pretoria, 0001Kusile Power Station, Balmoral Road, MpumalangaTel 082 578-4638

LEPHALALEP.O. Box 7495, Onverwaght, 0557Rietspruit Plot 23, Portion 46 Witkop Road, LephalaleTel 014 763-7982, Fax 014 763-7982

NELSPRUITP.O. Box 4485, Nelspruit, 1200Erf 379, Rocky DriftTel 013 758-1036, Fax 013 758-1063 POLOKWANEP.O. Box 3979, Polokwane, 070062 Goud Street, Laboria, PolokwaneTel 015 293-0450, Fax 015 293-0460

PRETORIAP.O. Box 4466, Pretoria, 0001Park Lane North, HighwayBusiness Park, RooihuiskraalTel 012 621-9900, Fax 012 621-9931

RUSTENBURGP.O. Box 6996, Rustenburg, 03003 Ferro Street, RustenburgTel 014 538-2540, Fax 014 538-0087

RICHARDS BAYP.O. Box 1333, Richards Bay, 3900111 Aluminia Alley, Alton Industrial NorthTel 035 751-1140, Fax 035 751-1094

STRANDP.O. Box 1654, Somerset West, 7129Chilwan Crescent Helderberg, Industrial ParkTel 021 845-4090, Fax 021 845-4091

INTERNATIONALBRANCHES

INTERNATIONAL SALES P.O. Box 669, Isando, 1600181 Barbara Road, ElandsfonteinTel 011 842-4000, Fax 011 388 4550 CHILE - COPIAPORio Copiapo, 1949Plaza Comercio 2, Modulo 8 – Panamericana Norte, Copiapo, ChileTel +565 254 1561

CHILE - SANTIAGOCerro Portezuelo, 9801 Parque Industrial Portezuelo, Quilicura, Santiago de ChileTel +562 738-5019, Fax +562 738-6521

GHANA - ACCRAPlot L16, Accra Tema Motorway,Off Spintex Road,Motorway Industrial Area,Accra, GhanaCell +27 82 829 6627

MAURITIUS - PORT LOUISP.O. Box 748, Bell Village, Port Louis WesternPlaine Lauzun Industrial EstateTel +230 211-039, Fax +230 211-0392

MOZAMBIQUE – PEMBARua Estrada Nacional 106Muxara, PembaTel: +258 84 714 3142

NAMIBIA - SWAKOPMUNDP.O. Box 2484, Swakopmund,36 Hidipo Hamutenya Street, SwakopmundTel +26464 46-2020, Fax +26464 46- 2050

NAMIBIA - WINDHOEKP.O. Box 20286, Windhoek, 90005 Nickel Street, ProsperitasTel +26461 23-3693, Fax +26461 23-3272

SWAZILAND - MATSAPHAP.O. Box C1769, The Hub, Manzini M200, Swaziland Lot 814 King Mswati III Avenue, Swaziland, MatsaphaTel +268 2518 8360, Fax +27 12 349 9871

ZAMBIA - KITWEKaribu Business Park. Kitwe / NdolaDual Carriageway, KitweTel +26096 6880009 / +26095 5593676Cel +260966 923 854

Kwik-Deck Drop Head

Kwik-StageStandard

Kwik-Stage Ledger

Toll Free Helpline - Technical Advice Centre: 0800 20 50 29

Contact Details

WACO AFRICA / HEAD OFFICE: PO Box 669, Isando, 1600. 181 Barbara Road, Elandsfontein. Tel 011 842-4000, Fax 011 842-4280

Technical Advice Centre 0800 20 50 29 / 011 842-4011

Documents

Form-Scaff is South Africa’s leading supplier of formwork ...formscaff.karlbuys.com/system/files/4079 Form-Scaff Coffers... · Form-Scaff’s Coffer system is used to produce concrete