5
for Z & U Sheet Piles

for Z & U Sheet Piles - GIKEN€¦ · for Z & U Sheet Piles International Business Department 3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, Japan Tel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

Page 1: for Z & U Sheet Piles - GIKEN€¦ · for Z & U Sheet Piles International Business Department 3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, Japan Tel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288

for Z & U Sheet Piles

International Business Department3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, JapanTel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288Email : [email protected]

© 2014 GIKEN LTD. All Rights Reserved.

GIKEN LTD.

For more contact information, please visit:http://www.giken.com/en/contactus/groupcompanies

T4_Ver 2.0ENus01 / 25 Jan 2017

Construction Solutions Company www.giken.com

Global Network : Japan, USA, UK, Germany, Singapore, China

Page 2: for Z & U Sheet Piles - GIKEN€¦ · for Z & U Sheet Piles International Business Department 3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, Japan Tel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288

Silent Piler Main Body

Hose ReelPile Auger

Standard ModeWater Jetting ModeSuper Crush Mode

Piler Jet Reel

505050 2525 00SPT N ValuesSPT N ValuesSPT N Values

Super CrushMode Chuck

StandardMode Chuck

StandardMode Chuck

2

Optimizing Work Efficiency with Modular Design

New Control System

The Silent Piler F301 is applicable to Standard, Water Jetting, and Super Crush press-in work by changing the chuck, chuck frame, and adaptable attachments. The machine can be utilized more efficiently since it adapts to various soil and working conditions.

The new control system manages the position of the press-in machine and controls load generation from press-in work during operation; maximizing the durability of each part.Also, control of the machine is remarkably improved by the Press-in Force Control System and the Phaseless Linear Auger Torque Control System.

For Wider Z & U Sheet PilesThe F301 has been desinged to press-in Z piles to 27.87 in wide and U piles up to 29.52 in wide.

1

2

3

Silent Piler F301

The F301 features a new modular design developed by optimizing all its partswhile drastically modifying its structure, shape, and material. Not only are its main component parts more versatile; the F301 is also equipped with a cutting-edge control system that recognizes high functionality with a longer operation life.

Flexible and Functional Formula

Modular model applicable to for Z & U Sheet Piles

1

22.63 in ~ 27.87 in 23.62 in ~ 29.52 in

Page 3: for Z & U Sheet Piles - GIKEN€¦ · for Z & U Sheet Piles International Business Department 3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, Japan Tel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288

*

3 4

Locking FunctionLock functions in the leader mast, chuck, and clamps secure the Silent Piler against drilling torque and increase drilling efficiency and accu-racy of pile installation.

Low Emission EngineThe Power Unit for the F301 is a new generation model with environmentally friendly specifications. It is designed with strict concepts for clean emissions with high combustion efficiency and with GIKEN's original hydraulic control technologies.

GIKEN IT System Press-in Monitoring and Data Logging SystemGIKEN's engineers can monitor individual Silent Pilers’ oper-ating condition, maintenance records, and location. Quick advice for any technical difficulties is available promptly. Ap-propriate information can also be provided to prevent addi-tional issues.

Press-in monitoring data can be used for quality control and for supporting information for foundations. Operators are able to keep working while checking data such as press-in force, auger torque, and working hours of press-in work on a tablet or PC (both devices optional).

Rotation

Clamp Lock

Chuck Lock Leader Mast Lock

New Generation Power Unit EU300K45Pile Installation into Hard Ground4

Scientific Execution of Press-in Work & Advanced IT Functions6

Auger Motor

Slide Cover

Pile Auger

Auger Screw

CasingCasingCasing

Auger HeadAuger HeadAuger Head

Chuck Lock

Press-in with the Pile AugerExtracting the Pile Auger

after completion ofsheet pile installation

The "Pilot Coring Theory", GIKEN's original theory, allows the Hard Ground Press-in Method to install sheet piles into difficult ground conditions such as gravelly soil and soils mixed with cobbles and boulders without losing the advantages of the Press-in Method. The augering area can be reduced to assist pile installation; minimizing volume of spoil and disturbance to the soil strata. Therefore, high bearing capacity is possible with sheet piles that are installed with the Hard Ground Press-in Method.

Crushing cobbles / boulders with wedge effect

The system is not available in the countries where authorization forusage cannot be acquired.

*

1 2

GIKEN IT System

Tablet / PC

Press-in Monitoring dataMachine InformationOperating ManualParts ListBorehole Data

Press-in Monitoring dataPress-in Monitoring dataPress-in Monitoring data

GPS Satellite

Client

Total Support Center

DedicatedServer

User Office

AccumulatedInformation

Location InformationOperating InformationMaintenance InformationParts Replacement History

Mechanical Support

Technical Support

MaintenanceSupport

Press-inMonitoring Data

Press-inMonitoring Data

Job Site

Designated Factory

dB(A)

Busy Office

Conversation Speech

e.g. Noise Limitin Urban Area

Super Eco Mode

Eco Mode

Power Mode

70(BS5228)

70(BS5228)

6565

63.063.0

55-6555-65

60.960.9

59.559.5

-10.

5 dB

(A)

-9.1

dB

(A)

-7.0

dB

(A)

dB(A):A-weighted Decibels

It clears allowable construction noise levels in many industrialized countries.

Ultra Low Noise Level

*

Standard Application ofBiodegradable Oil

The F301 uses biodegradable Piler Eco Oil and Piler Eco Grease. Therefore, if hydraulic oil or grease is spilled into soil or water, there will be no environmental damage to the surrounding ecosystem. In addition, the machines are painted with TX-Free non-leaded paint*.

Environmentally friendly paint which does not containtoluene, xylene, and lead based pigment.

Page 4: for Z & U Sheet Piles - GIKEN€¦ · for Z & U Sheet Piles International Business Department 3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, Japan Tel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288

5 6

Dimensions & Specifications

SILENT PILER

Standard Mode 25794 lb

(Main Body)

Mass Water Jetting Mode 27601 lb

(Main Body & Piler Jet Reel)

Super Crush Mode 34459 lb

(Main Body & Hose Reel)

F301

Applicable Sheet Piles

Max. Press-in Force

Max. Extraction Force

Stroke

Press-in Speed

Extraction Speed

Control System

Movement

Z Sheet Piles (22.63 ~ 27.87 P)U Sheet Piles (23.62 ~ 29.52 P)

89.9 ton(US) (Super Crush Mode)

112.4 ton(US) (Standard / Water Jetting Mode)

101.1 ton(US) (Super Crush Mode)

134.8 ton(US) (Standard / Water Jetting Mode)

33.46 in

6.56 ~ 142.71 ft/min (Standard Mode)

4.92 ~ 105.97 ft/min (Standard Mode)

Radio Control

Self-Moving

The above specifications are subject to alteration without prior notice

Reaction Stand (with Leveling Jack)

Mass 6613 lb

Reaction Stand

Leveling Jack

27' 5.92"

During Transport 16' 2.09"

7' 1

0.09

"

19' 1

0.58

"

Dur

ing

Tran

spor

t 7'

4.5

8"1'

7.2

9"

Power Unit

Roller Holder

Pile RollerPile RollerPile Roller

Accessories

Standard

Optional

D15.74" Twin Blades D21.25" Triple Blades

D22.83" Twin Blades (Retractable) D26.96" Triple Blades

Auger Head ReplacementAttachment*

Casing Scraper*

Casing Scraper

Casing

Hose Roller

Hose Roller

Cable HangerCable HangerCable Hanger

Pile Laser

Piler Jet Reel (JR28)

Piler Stage Chuck Stage*

Auger Head*

Auger Head*

Pile Roller

Module Box

D26.96" Twin Blades

D21.25" Twin Blades

* Available for Super Crush Mode only.

4' 7

.11"

106'

7.5

2" (

For

shee

t pile

leng

th 7

8.74

ft)

98' 5

.10"

(Fo

r sh

eet p

ile le

ngth

78.

74 ft

)6'

6.7

4"

4' 9.08"

1' 6

.30"

27.56 P Super Crush Mode Chuck

4' 1

.21"

MA

X 4

' 3.9

6"

14' 0.11" (27.55P)

Dur

ing

Tra

nsp

ort 8

' 10.

29"

MA

X 1

3' 6

.00"

12' 1

.66"

4' 3

.18"

Auger Motor

Casing Auger

Hose Reel

Hose Reel Bracket

F301-C700Super Crush Mode

Power Unit

Diesel Engine

355 HP / 1800 rpm

316 HP / 1600 rpm

276 HP / 1400 rpm

159 US gal

Piler ECO Oil 166 US gal

10 US gal

0.87 mph

15984 lb (with 65.62 ft Hose)

EU300K4

Power Source

Rated Output

Fuel Tank Capacity

Hydraulic Reservoir

Urea Additive Tank Capacity

Moving Speed

Mass

Power Mode

Eco Mode

Super Eco Mode

6' 11.07"

5' 1

1.06

"1'

9.4

5"

7' 8

.51"

14' 1.68"

5' 10.86"

6' 5.16"

Piler Jet Reel JR28

Applicable Pile Length

Mass

Standard 55.77 ft(Max. 88.58 ft)

1807 lb

Hose Reel

Mass (Standard) 6128 lb(including Hose Reel Bracket)

HR17D

Pile Auger PA22

*Max 98.42 ft in special mode

Applicable Pile Length(Standard)

Mass

Total Mass

Max 78.74 ft *

4078 lb

22156 lb

26235 lb

Auger Motor

Casing Auger

27.56P Standard Mode Chuck

4' 3

.18"

MA

X 1

1' 2

.44"

13' 3.84" (27.55P)

Dur

ing

Tra

nsp

ort 8

' 8.9

2"

MA

X 1

3' 8

.37"

4' 0

.62"

During Extraction

During Transport

Piler Jet ReelJR28

JR Hose Guard

Standard / Water Jetting Mode F301-700

Piler Jet Reel is an optional item

Page 5: for Z & U Sheet Piles - GIKEN€¦ · for Z & U Sheet Piles International Business Department 3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, Japan Tel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288

for Z & U Sheet Piles

International Business Department3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, JapanTel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288Email : [email protected]

© 2014 GIKEN LTD. All Rights Reserved.

GIKEN LTD.

For more contact information, please visit:http://www.giken.com/en/contactus/groupcompanies

T4_Ver 2.0ENus01 / 25 Jan 2017

Construction Solutions Company www.giken.com

Global Network : Japan, USA, UK, Germany, Singapore, China