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For safe and successful production: The patented interseal dry9000 ® seal for agitators and mixers.

For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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Page 1: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

For safe and successful production:The patented interseal dry9000® seal for agitators and mixers.

Page 2: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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interseal dry9000®:Makes the weakest link become a success factor

Many agitators and mixers are still using conventional sealing

systems which require extensive maintenance. Typically they

are vulnerable to the occurring axial and radial movements in

your mixers. Even upon the intended use of conventional sealing

technologies there may also occur contamination of your product.

This is avoidable!

Our patented seal interseal dry9000® offers the standardized

solution for your

» Agitators

» Mixers

» Thin film evaporators

» Screw conveyor

» Pressure nutsch

» Rotating filters

» Specific applications

Runs dry, is 100 % leak proof and ensures that your productivity runs permanently smoothly.

The specially developed tribological system between the shaft protection sleeve

and the sealing lips ensures that no liquid or gas has to be used – the dry9000® runs

completely dry. This is why the interseal dry9000® system has no need of any supply

systems such as a thermosiphon tank and systems to pressurize blocking media.

Due to the patented arrangement of compensation parts, the dry9000® sealing lips

are completely free of forces. By being completely leak proof our shaft seal reduces

the risk of a production loss to an absolute minimum and protects people and the

environment.

Page 3: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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Challenges are welcome – the dry9000® follows every movement.

Whether motion is abrupt, vibrating or lurching: With a conventional

shaft sealing the deflections that are acting as forces in the production

process lead to gaps on the sealing surface. This results in wear

followed by leakage through to the failure of the seal.

This demonstrates the superiority of our shaft lip seal, as the

interseal dry9000® follows the movements of the shaft.

Conclusions: As there is no relative movement of the actual

sealing components, no medium can penetrate the sealing zone.

DIN, ATEX, TA Luft, GMP and FDA – Standards you can rely on

» Plug & play dry9000® cartridge for steel, VA and glass-lined vessels according to DIN 28136

The connecting dimensions of the mounting flanges comply with DIN 28141 and DIN 28137,

the shaft ends comply with DIN 28154 and DIN 28159.

» Meets all security requirements that are summarized in the ATEX directives.

» The sealing system is compliant with TA-Luft.

» The seamless production process guarantees GMP-compliance for all products.

» Cavity minimized design.

» All product contacted parts are available in FDA-compliant quality.

One of the decisive

advantages of the

dry9000® is that the axial

and radial movements

of the agitator or mixer

shaft have no effect

on the sealing system.

Page 4: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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Your benefits with the patented interseal dry9000®:

» Measurable reduction of operating costs

» Dry operation

» No running-in instructions

» Plug & play cartridge

» Simplified service inspections ensure improve of planning

» 100 % leak proof due to patented technology

» Meets all important safety and environmental standards

» Static and dynamic examined seals

Page 5: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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The modular concept dry9000®:One system – unlimited options

Productivity has got many manifestations but mostly totally different requirements. Our motto is

“yes we can”! Starting with the standard solution which is available within 24 hours or the customized

standard solution up to the custom-made special product: the interseal dry9000® is available

in various formats of the modular concept. This ensures that every production benefits from all

advantages of our patented seal. The interseal dry9000® can easily be integrated into every machine,

not dependent on a specific manufacturer.

Available within 24 hours: our standard solution.

For agitators and mixers manufactured according to DIN standards with shaft diameters

from 40 to 140 mm the appropriate dry9000® is available from stock.

Right for you: your customized standard solution.

For various reasons some machine manufacturers waive the requirements of the German

industrial standards. But this is no problem for us! interseal simply customizes the dry9000®

to your requirements.

Develop advantage: our custom-made special seal for your environment.

Does your production occur in an exceptional environment? We are ready to take up the

challenge. Upon request we develop an adapted variation of the dry9000® that meets your

individual requirements.

Page 6: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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Seals for drives according to DIN standard for VA and steel vessels – dry9000® twin, dry9000® twin+

Patented axial-radial-flexible seal with dual O-rings (dry9000® twin) and integrated floating bearing for the

machine shaft (dry9000® twin+).

dry9000® twin, Typ ARF-DO dry9000® twin+, Typ ARF-DO-LO

8,5

dw3 F7/h6

d

d2

do

d4 H8/d9

d1

Sperrgasanschluss

G1/8"

Temperaturfühler-

anschluss

G1/4"

1,5

30°

L

Optional gas terminalG1/8’’

Temperature sensor terminal

G1/4’’

Service inspection point

G1/4’’

Grease IN

L lo

Ød2

8,5

1,5

L

Øk

Ød4 H8 / d9

Ødw7 F7 / h6

Ødo

Ød

Ødw3 F7 /h6

Ød1

30°

Page 7: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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dry9000® twin without machine bearing dry9000® twin+ with integrated machine bearing

Shaft ends according to DIN 28154; connecting dimensions according to DIN 28141

Dimensions [mm]

Ø dw3 Ø dw7 Ø d1 nxd2 Ø d4 Ø do Ø k Ø d L L lo

40 38 175 4 x Ø 18 110 92 145 60 147 203

50 48 240 8 x Ø 18 176 117 210 70 148 211

60 58 240 8 x Ø 18 176 117 210 80 149 212

80 78 275 8 x Ø 22 204 152 240 100 159 235

100 98 305 8 x Ø 22 234 174 270 125 172 260

125 120 330 8 x Ø 22 260 174 295 150 195 305

140 135 395 12 x Ø 22 313 250 350 160 200 316

160 150 395 12 x Ø 22 313 267 350 180 215 357

180 170 445 12 x Ø 22 364 276 400 200 222 358

200 190 445 12 x Ø 22 364 276 400 220 224 358

220 210 505 16 x Ø 22 422 340 460 240 231 371

Service inspectionpoint

Service inspectionpoint

Grease IN Grease IN

Page 8: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

Seals for top drives according to DIN standard for glass-lined vessels – dry9000® twin E, dry9000® twin E+

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Patented axial-radial-flexible seal in enameled design with dual O-rings (dry9000® twin E) and integrated floating

bearing for the machine shaft (dry9000® twin E+).

dry9000® twin E, Typ ARF-DO-E dry9000® twin E+, Typ ARF-DO-E-LO

Enamelled connecting flange

Ø 40 - Ø 100

Ø 125 - Ø 160

Optional gas terminal

G3/8’’

Temperature sensor terminal

G1/4’’

Service inspection point

G3/8’’

Grease IN

Lo

L1

5 ±

0,1

0

7

1,5

2 x M2

Ød2

Øk1

Ød4 H8 / d9

Ød7

Ød

Ødw3 F7 /h6

Ødw7 F7 /h6

Ød1

Ød1

Øk1

Ød4 H8 / d9

Øk2

Ød6

Ød

30°

20

± 0

,10 7

1,5

30°

Ød5

Ød2 2xM2

Page 9: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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Shaft ends according to DIN 28159; flanges according to DIN 28137T2

Dimensions [mm]

Ø dw3 Ø dw7 Flange size Ø d1 nxd2 Ø d4 nxd5 Ø d6 Ø d7 Ø k1 Ø k2 Ø d L Lo M2

40 38 E 125 175 4 x Ø 18 110 – – 102 145 – 56 160 235 M16

50 48 E 200 240 8 x Ø 18 176 – – 138 210 – 66 165 246 M16

60 58 E 250 275 8 x Ø 22 204 – – 188 240 – 76 175 260 M20

80 78 E 300 305 8 x Ø 22 234 – – 212 270 – 96 185 284 M20

100 98 E 400 395 12 x Ø 22 313 – – 268 350 – 116 195 309 M20

100 98 E 500 395 12 x Ø 22 313 – – 268 350 – 116 195 309 M20

125 120 E 700 505 4 x Ø 22 422 12 x Ø 22 320 – 460 350 140 195 361 M20

140 135 E 700 505 4 x Ø 22 422 12 x Ø 22 320 – 460 350 156 240 369 M20

160 150 E 900 505 4 x Ø 22 422 12 x Ø 22 320 – 460 350 176 240 408 M20

160 150 E 901 565 4 x Ø 26 474 12 x Ø 22 370 – 515 400 176 240 408 M24

dry9000® twin without machine bearing dry9000® twin+ with integrated machine bearing

Service inspectionpoint

Service inspectionpoint

Grease IN Grease IN

Page 10: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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Axial-radial-flexible seal with compensation using an expansion

disc or metal bellows for machines with larger shaft expansion.

The seal is available as plug & play cartridge and will be adjusted

to the connection situation of the machine.

Horizontal mixer seal – dry9000® extend

dry9000® extend for axial expansions 2-10 mmdry9000® extend for axial expansions > 10 mm

Page 11: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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The seal is available as plug & play cartridge and will be adjusted

to the connection situation of the machine.

Horizontal mixer seal – dry9000®

dry9000® extend with movable stripper on the product side –

floating bearing side for axial expansions >10 mm

dry9000® twin+ with movable stripper on the product side and

integrated machine bearing – fixed bearing side

Page 12: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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The standard sealing packages of the dry9000®

Throttle version

A spring-loaded PTFE stripper ring on the

product side in front of the first sealing lip

protects the sealing package against coarser,

abrasive or adherent media.

Sealing lips version

A metallic lip on the product side serves as

protection against coarser, abrasive or adherent

media. Highlight: the cavity at the sealing

package is reduced to an absolute minimum.

High-pressure version

An in itself supporting sealing set up ensures

the stability of the sealing lips upon high

pressures. The metallic lip here also protects

the sealing package against coarser, abrasive

or adherent media. The cavities in the seal

are completely minimized.

Page 13: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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Sealing lips layouts

The optimal sealing lips layout for the dry9000®

depends on the design pressure of the production

process. The standard layout provides constant

sealing at pressure and a reliable constant

vacuum. Other versions provide a conformed

layout of the lips according to the operating

conditions.

Vacuum / Pressure

The standard sealing lips layouts of the dry9000®

Product Atmosphere

Pressure

Pressure / Vacuum

Vacuum

Page 14: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

The 3 standard holes of the dry9000®

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Hole for optional shielding gas

Between the product-side throttle ring and

the first sealing lip is a hole that can be used

to input shielding gas (to take away the

product from the seal), to sterilize or also

for the separation of zones.

Hole for temperature monitoring

This hole allows the temperature monitoring

of the seal. The temperature is checked

at the optimal point of the source of heat.

Hole for service inspections

In front of the second-last sealing lip from

the atmosphere the seal has got a service

inspection hole. The seal remains fully

operational and sealed if the product

pressure is measured at this hole. This

allows an efficiently planned review.

Optional gas terminal

Temperature sensor terminal

Service inspection point

Page 15: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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The innovative movable stripper for the dry9000®

A movable stripper that acts like a snow pusher

can be installed in front of the dry9000®. This

stripper prevents that media gets to the primary

sealing package, although the shaft is moving

axially or radially. The stripper with the metallic

protected sealing lip is radial flexible. This avoids

splitting between the sealing lip and the protection

sleeve which is tumbling with the shaft.

Furthermore the movable stripper is an optional

protection against quickly adhering product.

Product side movable stripper for dry9000®

Page 16: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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The flange version of the dry9000®

Cooling flange

In case of higher temperatures the

cooling flange is protecting the dry9000®.

Standard cooling flanges for shaft diameters

of 40 to 140 mm are available on stock.

GMP-flange

Cavity minimized version for

the pharmaceutical variation.

Standard GMP-flanges for

shaft diameters of 40 to 140 mm

are available on stock.

Flange with sealing gas hole

Flange with integrated hole for an

optimal setup of sealing media.

GMP-Flansc

Kühlflansch

Page 17: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

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Adapter flange

For connecting the dry9000® to a non-DIN

compliant connecting situation.

Dichtung mit Adapterflansch

Adapterflansch

1) also available in FDA-compliant quality

Temperatures, pressures and what keeps the interseal dry9000® together at its core.

Operating parameters

Pressure (p) Vacuum - 25 bar

Temperature (t) - 40 °C to + 220 °C (+ 350 °C with cooling flange)

Sliding speed (vg) 7.5 m / s

Materials

Standard materials Special materials

Productcontacted metallic parts 1.4571 Hastelloy

SIC Titan

DLC 1.4539

Enamel on request

Metallic parts 1.4122 on request

1.4301

O-rings FEP-Viton / FFKM-FDA FFKM / Paroflon / EPDM

Sealing elements PTFE-PPS-compound 1) –

Adapter flange

Page 18: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

Our services: flexible in every direction.

Consulting

As our customers have individual requirements, we offer flexible solutions. After the actual state

has been analyzed we develop a solution exactly adjusted to your needs and requirements.

On-Site-Support

Whether on-site installation, maintenance, exchange or repair: Our motto for our comprehensive

customer service is also: “yes we can”. Our qualified staff and our competent service providers

ensure reliable support according to your needs.

Logistics

For all DIN and standard parts from the interseal range the following applies: we ensure that these

parts will be at your site within 24 hours. For all other parts we develop a spare parts supply based

on your requirements.

Workshops/Trainings

Take advantage of our knowledge: Through personal trainings we will educate your team according

to your practices.

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Service and sales locations.

Page 19: For safe and successful production: The patented … safe and successful production: The patented interseal dry9000 ... to DIN standards with shaft diameters from 40 to 140 mm the

Top performance deserves top conditions:We offer everything for an efficient and consistent operation.

By choosing the interseal dry9000® you take the first step to improve the safety and effectiveness of your production.

Once your interseal dry9000® is successfully implemented we will not abandon you. We will always be attentive

to support you:

We offer more:

» Implementing as many standard parts as possible

» All DIN-seals available on stock within 24 hours

» Consulting, installation, exchange, repair, maintenance and training –

everything under one roof

» Service hotline around the clock, 7 days a week:

+49 - 61 22 - 5 35 88 - 55

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