4
Designed Die Set (QDC) • For higher volume runs. • Fixed punches & guide gins for mul-passes. • Combined with Etched or Engraved Dies. EDEHEGE FILM PRODUCTS CO LTD No. 3, Lane 6, Sec. 2, Chieh-Shou Rd, San Hsia Chen, Taipei, TAIWAN Tel : (886) 2-8676 8105 Fax : (886) 2-8676 3122 [email protected] WUXI EDEHEGE BOND MATERIAL CO LTD No.49 Zhujiang Road, Wuxi New District P.R.CHINA Wuxi, Jiangsu Province Zipcode 214028 Tel : (86) 510-82255 909 Fax : (86) 510-82255 917 [email protected] EDEHEGE INDUSTRIAL PRODUCTS CO LTD 22 Soi PhoKaew 3 Yae 6, Klongchan, Bangkapi, Bangkok 10240 THAILAND Tel : (66)-2-946 7639 Fax : (66)-2-948 3590 [email protected] EDEHEGE ADHESIVE PRODUCTS PTE LTD 1022 Tai Seng Avenue, #07-3522 Tai Seng Industrial Estate, Singapore 534415. Tel : (65) 6894 4508 Fax : (65) 6894 4518 [email protected] EDEHEGE REPRESENTATIVE OFFICES Kowon T&S Co Ltd S. KOREA 3F, 218-1, Nae-Dong, Ojeong-Gu, Bucheon-Si, Gyeonggi-Do (421-806). Tel: (82) 32-672-5067 Fax: (82) 32-672-5068 www.edehege.com FOR PROGRESSIVE DIE-CUT PROCESS Product Selection Guide 2014 ADH 2300 Series Carrier, Pickup Tapes / Slug Pullers ADH L-PT Series Polyester Film Release Liners ADH 3396 Series Coloured Release Tab Tapes ADH PR80P Series Web Cleaner Adhesive Rolls Loparex Premium Grade Release Liners Toolings, Jigs & Fixtures Design & fabrication 2.1 Rotary or Flatbed Machines Etched Die (Pinnacle) • Precision < ±0.05mm • Blade Height 2.0mm max. • Overall Height 3.0mm max. • Good for thin filmic materials. Engraved Die • Precision < ±0.03mm • Blade Height 2.5mm max. • Overall Height 10.0mm max. • Good for thicker & harder filmic materials. Universal Die Set (QDC) • For small volume & sample runs. • Guide hole punches & guide pins for mul- passes. • Combined with Etched or Engraved Dies. Jig & Fixture • Design • Fabricate • Supply Stock Steel Sizes Thickness x Size (mm) Max Blade Height 1. 1.2T x 600 x 400 0.8mm 2. 1.5T x 570 x 390 1.2mm 3. 2.0T x 600 x 400 1.5mm 2-Stage Retractable Guide Pins Order to Delivery takes only 3 days! Die-cut Toolings Design & Supply Drop-off / Sucon Die Set • Funconal base designs. • Save cost compared to QDC. • Combine with Etched or Engraved Dies. Air Suction Order to Delivery takes only 7 days! RoHS Compliant & Halogen-Free Copyright © Edehege Adhesive Products Pte Ltd Blade Height & Base Thickness A : Total Height 1.2mm 1.5mm 2.0mm 2.5mm B : Blade Height < 0.9mm < 1.2mm < 1.6mm < 2.0mm C : Base Thickness > 0.3mm > 0.3mm > 0.4mm > 0.5mm D : Edge Angle 30 ~ 60° 30 ~ 60° 30 ~ 60° 30 ~ 60° 100° Side Bevel Blade Total Height 1.2mm 1.5mm 2.0mm 2.5mm Min Gap 0.8mm 90° Back Bevel Blade Steel 1.2mm 1.5mm 2.0mm 2.5mm Min Gap 1.2mm Height & Spacing A : Min Edge Spacing 0.5mm B : Max Height Tolerance 0.1mm Cut & Press Lines A : Min Gap 0.5mm B : Max Height Tolerance 0.1mm C : Min Press Width 0.1mm Perforated / Serrated Blade A : Min Spacing 0.5mm B : Max Blade Dent 0.25mm Dimension Limits A : Min Radius 0.1mm B : Min Gap 0.5mm C : Min Edge Flatness 0.2mm D : Min Extrusion 0.2mm E : Min Diameter 0.5mm Functional Materials For Flatbed Machines High Speed Die-cut Machine Applicaon Examples Die-cut Parts

FOR PROGRESSIVE DIE-CUT PROCESS - Edehegeedehege.com.sg/pdf/CAT-Converting-Process-Materials.pdf · • Guide hole punches & guide pins for multi-passes. • Combined with Etched

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Page 1: FOR PROGRESSIVE DIE-CUT PROCESS - Edehegeedehege.com.sg/pdf/CAT-Converting-Process-Materials.pdf · • Guide hole punches & guide pins for multi-passes. • Combined with Etched

Designed Die Set (QDC)• For higher volume runs.• Fixed punches & guide gins for multi-passes.• Combined with Etched or Engraved Dies.

EDEHEGE FILM PRODUCTS CO LTDNo. 3, Lane 6, Sec. 2, Chieh-Shou Rd, San Hsia Chen, Taipei, TAIWANTel : (886) 2-8676 8105 Fax : (886) 2-8676 3122 [email protected]

WUXI EDEHEGE BOND MATERIAL CO LTDNo.49 Zhujiang Road, Wuxi New District P.R.CHINA Wuxi, Jiangsu Province Zipcode 214028 Tel : (86) 510-82255 909 Fax : (86) 510-82255 917 [email protected]

EDEHEGE INDUSTRIAL PRODUCTS CO LTD 22 Soi PhoKaew 3 Yae 6, Klongchan, Bangkapi, Bangkok 10240 THAILAND Tel : (66)-2-946 7639 Fax : (66)-2-948 3590 [email protected]

EDEHEGE ADHESIVE PRODUCTS PTE LTD

1022 Tai Seng Avenue, #07-3522 Tai Seng Industrial Estate, Singapore 534415.

Tel : (65) 6894 4508 Fax : (65) 6894 4518 [email protected]

EDEHEGE REPRESENTATIVE OFFICESKowon T&S Co Ltd S. KOREA3F, 218-1, Nae-Dong, Ojeong-Gu, Bucheon-Si, Gyeonggi-Do (421-806).Tel: (82) 32-672-5067 Fax: (82) 32-672-5068

www.edehege.com

FOR PROGRESSIVE DIE-CUT PROCESS

Product Selection Guide2014

ADH 2300 SeriesCarrier, Pickup Tapes / Slug Pullers

ADH L-PT SeriesPolyester Film Release Liners

ADH 3396 SeriesColoured Release Tab Tapes

ADH PR80P SeriesWeb Cleaner Adhesive Rolls

Loparex Premium Grade Release Liners

Toolings, Jigs & FixturesDesign & fabrication

2.1

Rotary or Flatbed Machines

Etched Die (Pinnacle)• Precision < ±0.05mm• Blade Height 2.0mm max.• Overall Height 3.0mm max.• Good for thin filmic materials.

Engraved Die• Precision < ±0.03mm• Blade Height 2.5mm max.• Overall Height 10.0mm max.• Good for thicker & harder filmic materials.

Universal Die Set (QDC)• For small volume & sample runs.• Guide hole punches & guide pins for multi-passes.• Combined with Etched or Engraved Dies.

Jig & Fixture• Design• Fabricate• Supply

Stock Steel Sizes

Thickness x Size (mm)

Max Blade Height

1. 1.2T x 600 x 400 0.8mm

2. 1.5T x 570 x 390 1.2mm

3. 2.0T x 600 x 400 1.5mm

2-Stage

Retractable

Guide Pins

Order to Deliverytakes only 3 days!

Die-cut Toolings Design & Supply

Drop-off / Suction Die Set• Functional base designs.

• Save cost compared to QDC.

• Combine with Etched or Engraved Dies.

Air Suction

Order to Deliverytakes only 7 days!

RoHS Compliant & Halogen-Free

Copyright © Edehege Adhesive Products Pte Ltd

Blade Height & Base Thickness

A : Total Height 1.2mm 1.5mm 2.0mm 2.5mm

B : Blade Height < 0.9mm < 1.2mm < 1.6mm < 2.0mm

C : Base Thickness > 0.3mm > 0.3mm > 0.4mm > 0.5mm

D : Edge Angle 30 ~ 60° 30 ~ 60° 30 ~ 60° 30 ~ 60°

100° Side Bevel Blade

Total Height 1.2mm 1.5mm 2.0mm 2.5mm

Min Gap 0.8mm

90° Back Bevel Blade

Steel 1.2mm 1.5mm 2.0mm 2.5mm

Min Gap 1.2mm

Height & Spacing

A : Min Edge Spacing 0.5mm

B : Max Height Tolerance 0.1mm

Cut & Press Lines

A : Min Gap 0.5mm

B : Max Height Tolerance 0.1mm

C : Min Press Width 0.1mm

Perforated / Serrated Blade

A : Min Spacing 0.5mm

B : Max Blade Dent 0.25mm

Dimension Limits

A : Min Radius 0.1mm

B : Min Gap 0.5mm

C : Min Edge Flatness 0.2mm

D : Min Extrusion 0.2mm

E : Min Diameter 0.5mm

FunctionalMaterials

For Flatbed Machines

High Speed Die-cut Machine

Application Examples

Die-cut Parts

Page 2: FOR PROGRESSIVE DIE-CUT PROCESS - Edehegeedehege.com.sg/pdf/CAT-Converting-Process-Materials.pdf · • Guide hole punches & guide pins for multi-passes. • Combined with Etched

ADH provides a full range of film-base release liners to suit even the most demanding electronic parts die-cut require-ments in the industry. Special formulated Silicone compounds are coated on Polyester film with stringent controls over the aspects of coating weight, curing conditions and cleanliness.

• Produced in Class 10K Cleanroom facility• Stable release performance even after long aging• Free from foreign particles, dust and surface distortion • Delivers in standard 3-inch plastic cores• Customisation is available on project basis

Competitive Grade

Film Release Linersfor in-process use

Silicone Polyester Film Liners (PET Liners)

Fast Moving Main Products

Compatible with Acrylic or Rubber-based Adhesive tapes

No.

Item Description Release Peel Strength

(Test Tape : Tesa 7475) RemarksPolyester (PET) Film ThicknessSuffix

25µm 36µm 50µm 75µm 100µm gf/25mm

1

L-PT025U L-PT036U L-PT050U L-PT075U L-PT100U

00 1 ~ 3

Ultra Light2 01 3 ~ 5

3 02 5 ~ 10

4 03 10 ~ 15

5L-PT025E L-PT036E L-PT050E L-PT075E L-PT100E

04 15 ~ 25Easy

6 05 25 ~ 35

7L-PT025M L-PT036M L-PT050M L-PT075M L-PT100M

06 35 ~ 45Medium

8 07 50 ~ 60

9

L-PT025T L-PT036T L-PT050T L-PT075T L-PT100T

08 60 ~ 80

Tight10 09 70 ~ 90

11 10 90 ~ 110

12

L-PT025TT L-PT036TT L-PT050TT L-PT075TT L-PT100TT

11 110 ~ 140

Very Tight13 12 140 ~ 160

14 13 180 ~ 220

15 14 200 ~ 250

Film Colours : Clear / Blue / Red / White / Green

Fluorosilicone Polyester Film Liners (Flouro Liners)

Compatible with most Silicone Rubber Adhesive tapes

No.

Item Description Release Peel Strength(Test Tape : Tesa 7475) DescriptionPolyester (PET) Film Thickness

Suffix50µm 75µm 100µm gf/25mm

1

L-PT050F L-PT075F L-PT100F

L 3 ~ 8 Light

2 ML 8 ~ 10 Medium Light

3 M 15 ~ 20 Medium

4 H 25 ~ 30 Tight (Heavy)

Film Colours : Clear / Blue

No.Item Description Release Peel Strength

(Test Tape : Tesa 7475) RemarksName Base Film (µm) gf/25mm

1 L-PT050NS PET 50 150 Solvent-based Coating (Proprietary formulation)

Non-Silicone Polyester Film Liners (Silicone-Free Liners)

Designed for Silicone-Free environment

[email protected]

As the demand for roll-to-roll web cleaning increases in this region of material converting industries, ADH added this com-petitive range of products to provide their customers with more effective choices.ADH PR80P adhesive rolls are made for all brands of web clean-ing module.Applications includes manufacturing of FPC, LCM, BLU, optical films or sheets, labels etc.

• Produced in Class 10K Cleanroom facility• Stable adhesion performance• Consistent outer diameter and roundness along the width• 5 levels of adhesion to select from• Withstand 125°C for 15 minutes• Stays tacky even after long exposure to air• Free from foreign particles, dust and surface distortion

Industrial Grade

Web Cleaner Adhesive Rollsrefill for web cleaning modules

No.Item Description Base FIlm Tape

ThicknessTackiness

30° Slope AdhesionRemarks

Name Suffix (µm) (µm) Ball No. N/25mm

1 ADH PR80P-400L 400L

Poly- propylene

(PP)

80

90

6 ~ 8 1.5 ~ 2.0 Low

2 ADH PR80P-600M 600M 9 ~ 12 3.0 ~ 3.5 Medium

3 ADH PR80P-800H1 800H1 14 ~ 17 4.0 ~ 5.2 High 1

4 ADH PR80P-1000H2 1000H2 18 ~20 4.5 ~ 6.0 High 2

5 ADH PR80P-1200H3 1200H3 > 21 5.5 ~ 8.0 High 3

J Dow Ball Tack

The roll width and core diameter can be custom-made.

Multi-layered Peelable Adhesive Roll (Acrylic-based PSA)

Refill for web cleaning modules

[email protected]

Protection Tape (Acrylic-based PSA + LDPE)

Non-cleanroom grade. Temporary protecting of parts’ surface during converting process or package shipping

No.Item Description Tape

Thickness Film Texture

Remarks Peel Strength(180° Peel on PET Film)

Name Base Film (µm) Colour µm Adhesion Strength gf/25mm

1 ADH 6144LDPE 45

Clear48

SmoothVery Weak 20

2 ADH 6145E Blue Embossed

Page 3: FOR PROGRESSIVE DIE-CUT PROCESS - Edehegeedehege.com.sg/pdf/CAT-Converting-Process-Materials.pdf · • Guide hole punches & guide pins for multi-passes. • Combined with Etched

No.Item Description Tape PET Liner Peel Strength

(180° Peel on PET Film) Remarks

Name Suffix Base Film (µm) Colour Thickness (µm) N/25mm Peel Strength

1 ADH 2352LS

1 ~ 7

PET 50

Clear

60

25, 38, 50 & 75 0.02 ~ 0.7

Very Weak to

Medium2 ADH 2353LS PET 75 85

3 ADH 2354LS PET 95 105

This is a full range of premium grade protection and carrier tapes that comes with matching polyester release liners.Designed for applications/process with stringent require-ments on coating eveness, with clean and clear appearance.Most suitable for in-process use or attached to die-cut parts as a carrier tape.It can also be used as a temporary surface protection layer for small panels, lens, windows and emblems during shipping process.

• Produced in Class 10K Cleanroom facility• Stable adhesion performance even after aging• No adhesive transfer after aging• A wide range of adhesion strength to select from• Free from foreign particles, dust and surface distortion • Smooth adhesive; No bubble or patchy water mark• Delivers in standard 3-inch plastic cores

Premium Grade

Surface Protection & Carrier Tapesfor shipment Packaging & finished product use

Surface Protection Tapes (Acrylic-based PSA + PET Liner)

Fast Moving Main Products

Temporary protecting or carrying of the filmsy/delicate parts during converting process or shipping

No.Item Description Tape

ThicknessPET Liner Thickness

Peel Strength(180° Peel on PET Film) Remarks

Name Suffix Base Film (µm) Colour µm N/25mm Peel Strength

1

ADH 2352LT

1

PET 50 Clear

60

25

0.025Very

Weak2 2 0.05

3 3 0.08

4 4 0.11 Weak

5 670

0.2 Medium

6 7 1.0 Strong

7

ADH 2353LT

1

PET 75

Clear

Blue

8525

0.025 Very Weak8 2 0.04

9 3 0.11Weak

10 4 0.18

11 5 95 0.2 Medium

12

ADH 2354LT

1

PET 95 Clear 105 50

0.025Very

Weak13 2 0.05

14 3 0.07

15 4 0.3Medium

16 5 0.6

Liner : Siliconised PET Release Liner

Adhesive : Acrylic Pressure Sensitive

Backing : PET Film

No.Item Description Total

ThicknessPeel Strength

(180° Peel on PET Film) RemarksName Base Film Colour gsm gf/25mm

1 C339410 PE coated Glassine Paper Blue 94

≤ 25 Light2 C129510

PE coated Kraft Paper Yellow

95

3 C123510 135

4 D521510 PE Double-side Coated Kraft Paper 115

• Produced in 100% solvent-free silicone facility• Delivers in standard 3-inch plastic cores• Customisation is available on project basis• Extra smooth surface high-tech caliper control• Free from foreign particles, dust and surface distortion • A full matrix of release levels, thicknesses and colours to select from

LOPASIL - GLS (Solvent-free Silicone Glassine Liners)

POLY SLIK - PEK (Solvent-free Silicone PE Coated Paper Liners)

No.Item Description Total

ThicknessPeel Strength

(180° Peel on PET Film) RemarksName Base Film Colour µm gf/25mm

1 A1180H0

Glassine Paper

White69 ≤ 20 Ultra Light

2 A11601053

≤ 25 Light3 A136210Blue

4 A137210 66

5 A116230White

53 15 ~ 50 Easy ~ Medium

6 A112040 103 40 ~ 130 Tight

Compatible with Acrylic or Rubber-based Adhesive tapes

Compatible with Acrylic or Rubber-based Adhesive tapes

PRIMELINER - PET (Solvent-free Silicone Polyester Liners)

No.Item Description Total

ThicknessPeel Strength

(180° Peel on PET Film) RemarksName Base Film Colour µm gf/25mm

1 B115010

PET

White50

≤ 10 Ultra Light2 B175010

Clear

3 B177510 75

4 B170010 100

5 B175020

50

10 ~ 30 Ultra Light ~ Light

6 B175030 20 ~ 60 Light ~ Tight

7 B175040 60 ~ 120Tight

8 B175050 90 ~ 120

Compatible with Acrylic or Rubber-based Adhesive tapes

Premium Grade

Release LinersPremium grade paper and silicone formulation solutions are based on factors such as the release liner will be removed during a high speed converting process or individually by an end-user. All are available with a solventless-based coating and with sever-al release properties. These liners are often used in applications when strength and temperature resistance are critical, as well as applications requiring the most consistent release performance.

Self-Wetting Surface Protection Tapes (Silicone-based PSA + PET Liner)

Protecting delicate glass or plastic panels of mobile devices

Copyright © Edehege Adhesive Products Pte LtdCopyright © Edehege Adhesive Products Pte Ltd

Page 4: FOR PROGRESSIVE DIE-CUT PROCESS - Edehegeedehege.com.sg/pdf/CAT-Converting-Process-Materials.pdf · • Guide hole punches & guide pins for multi-passes. • Combined with Etched

Adhesive: Acrylic or Rubber

Backing : PET or OPP Film

Release Coating (Some models only)

No.Item Description Tape

Thickness Remarks Peel Strength(180° Peel on PET Film)

Name Base Film (µm) Colour µm Adhesion Strength N/25mm

1 ADH 2310LPET 50

Clear

57 Very Weak 0.07

2 ADH 2310 57

Weak

0.15

3 ADH 5133OPP 50

60 0.1

4 ADH 5131 60 0.15

5 ADH 5130 OPP 60 70 0.17

6 ADH 2380 PET 100 110Medium

0.3

7 ADH 2310HPET 50

65 0.4

8 ADH 2310HA 80 Strong 7.0

No.Item Description Tape

Thickness Remarks Peel Strength(180° Peel on PET Film)

Name Base Film (µm) Colour µm Adhesion Strength N/25mm

1 ADH 2330LSPET 50

Clear57

Weak • Quiet 0.15

2 ADH 2330L

Weak

0.15

3 ADH 2373PET 75 85

0.2

4 ADH 2373E Blue 0.2

5 ADH 2330PET 50

Clear

60 0.3

6 ADH 2330M58

MediumRubber-base Adhesive 4.0

7 ADH 2350M OPP 38 Strong • QuietRubber-base Adhesive 6.0

8 ADH 2330H PET 50 68 StrongRubber-base Adhesive 6.5

Premium grade Carrier Tapes are designed for applications with keen cosmetic requirements.It’s smooth and even adhesive coating and it’s super clear polyester film backing serve exceptionally well for electronics or medical die-cut parts produced in clean environment.

• Produced in Class 10K Cleanroom facility

• Stable adhesion performance even after long aging

• Various adhesion strengths & film thicknesses

• Free from foreign particles, bubbles and surface distortion

• Delivers in standard 3-inch plastic cores

• Customisation is available on project basis

Carrier Tapes (Acrylic-based PSA)

Fast Moving Main Products

[email protected]

Cleanroom grade. Temporary carrying or protecting of the filmsy/delicate parts during converting process or shipping

• Very consistent adhesion performance• Various adhesion levels to match a wide range of materials • High tensile strength minimize line breakage• Adequate film stiffness to hold filmsy parts• Economical and effective• Deliver in standard 3 inch paper or plastic cores

ADH2330 is a series of Slug Pullers or Pick-up Tapes for deflashing the unwanted portions during high speed rotary or flat-bed die-cutting process. Hence, minimising manual labour and save cost!

ADH2310 is a series of Carrier Tapes for holding filmsy material in-place during die-cutting process.

Economical Grade

Pickup & Carrier Tapesfor In-process use

Pickup Tapes (Slug Pullers) (Acrylic-based PSA)

Removing or deflashing unwanted material portion during progressive die-cutting process

Carrier Tapes (Acrylic-based PSA)

Temporary carrying of the filmsy/delicate parts during converting process

No.Item Description Tape

Thickness Remarks Peel Strength(180° Peel on PET Film)

Name Base Film (µm) Colour µm Peel Strength N/25mm

1 ADH 2302L1

PET 50

Clear

60

Very Weak

0.025

2 ADH 2302L2 0.05

3 ADH 2302L3 0.08

4 ADH 2302L4Weak

0.11

5 ADH 2302L5 0.2

6 ADH 2303L1

PET 7585

Very Weak0.025

7 ADH 2303L2 0.04

8 ADH 2303L3Weak

0.11

9 ADH 2303L4 95 0.2

10 ADH 2304L1PET 100 105 Very Weak

0.04

11 ADH 2304L2 0.07

Premium Grade

Carrier Tapesfor in-process and shipment packaging use

Adhesive : Acrylic-Pressure Sensitive

Backing : Clear PET Film

For packaging of filmsy parts during shipping.

For protecting surfaces from particle contamination, scratch, damage and finger prints.

Protection Tape (Acrylic-based PSA + PET Liner)

Non-cleanroom grade. Temporary protecting or carrying of the filmsy/delicate parts during converting process or package shipping

No.Item Description Tape

ThicknessPET Liner Thickness Remarks Peel Strength

(180° Peel on PET Film)

Name Base Film (µm) Colour µm Adhesion Strength N/25mm

1 ADH 2352L PET 50

Clear

5723

Weak 0.15

2 ADH 2354L PET 100 108 Very Weak 0.08

Fingerlift Tapes / Release Tab Tapes

ADH 3396 series

Red Yellow Lemon White Green Blue Black Yellow

R Y L W G B K

• Wide range of bright indicative colours to choose from • RoHS compliant & Halogen-free• Deliver in standard Paper or PE Cores

• Foreign particles and dust free • Narrow width achievable down to 4mm• 200 metres in roll length; Reduces splicing time

Copyright © Edehege Adhesive Products Pte Ltd