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1For further information, please contact : [email protected]

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PUMA SERIESThe GEKA hydraulic punching machines have been designed by experienced technicians, assisted by powerful CAD CAM equipment and adapted to the ongoing suggestions of over 60,000 users of GEKA shears and punching machines, worlwide.

Features :•Technically dimensioned bed•Cylinder with additional guide• Strong and accurate shaft system to avoid distortions•Gradual centering of punch•Quick punch change• Safety protection•Ample space for mounting special equipment•Optimum operation speed• Large number of optional, standard and special accessories to perform a wide range of jobs•Range of Puma Models from 55 Tn to 220 Tn with punching throats of between 500 mm

and 800 mm•Range of Portable punching machines from 50 Tn with punching throats of 130 mm

PUMA SERIES PUMA-55 PUMA-80 PUMA-110 PUMA-165 PUMA-220

Punching Power kN 550 800 1100 1650 2200

Max. Capacity mm ø40x10 ø40x14 ø40x20 ø40x30 ø40x40

Throat mm 500/750 510/750 500/750 510/760 510/800

Motor Power kW 5 9 9 15 29

Stroke (based 20mm stroke) minute-1 37 40 28 28 25

Maximum stroke mm 60 70 80 100 100

Working height mm 1060/810 1094/1194 991/1066 1060/1060 1013/1013

Net. weight kg 1150/1885 1715/2115 3150/3970 4290/4525 5200/5500

Gross weight kg 1320/2100 1925/2350 3400/4300 4700/5000 5700/6000

Volume m3 3,63/4,17 4,53/5,87 5,55/6,82 7,31/8,95 9,63/10

Dimensionsm 1,55x1,2x1,95 1,7x1,3x2,05 2,08x1,3x2,25 2,03x1,6x2,25 2,56x1,6x2,35

m 1,93x1,2x1,8 2,1x1,3x2,15 2,28x1,3x2,3 2,03x1,6x2,25 2,56x1,6x2,35

Pipe notching* mm 60 60 60 60 60

Oversize punching* mm ø100x4 ø100x6 ø100x8 ø100x12 ø100x16

Include Set of ten round Punches and Dies Punching Station

• P ModelWith table with T grooves, recommended foruse with “die sets” and special tooling.

• G ModelFor general punching of sheet metal and steel section.

The PP-50 portable punching machines have a punching power of 500 KN and a throat of 130 mm. There are two types of this model:


popular item

HYDRACROP SERIESWhere production requires twin operator machines, higher speeds or greater capacity.

Electrical end stop

HYDRACROP SERIES 55/110 80/150 110/180 165/300 220/300Shearforflatbar

Flatbar (with slight deformation) mm350x10 450X15 600x15 750x20 750x22200x20 300X20 400x20 400x30 400x30

Length of blade mm 305 475 605 765 765Square bar mm 25 - - - -Working height mm 880 850 960 870 870Cut of an L leg at 450 mm 60 80 100 120 120Shear for Section IronShearing power kN 1100 1500 1800 3000 3000L at 90º without deformartion mm 120x120x10 130X130X13 152x152x13 205x205x18 205x205x18L at 45º (2legs) mm 70x70x7 70X70X7 70x70x7 70x70x7 70x70x7With special blade (Optional)L at 90º (with slight deformation) mm 130x130x13 152X152X13 160x160x16 205x205x25 205x205x25Shears for barsRound bar mm 40 45 50 60 60Square bar mm 40 45 50 60 60NotchingPlate thickness mm 10 12 13 16 16Angle of mm 100 100 100 120 120Depth mm 90 90 90 110 110Width mm 42 52 52 58 58PunchingPunching power kN 550 800 1100 1650 2200

Maximum capacity mmø40x10 ø40x14 ø40x20 ø40x30ø20x20 Ø24x24 Ø28x28 Ø34x34 Ø40x40

Throat S mm 250 300 300 510 385

SD 500 500 610 610 475Stroke mm 60 70 80 100 100Working height mm 1085 1095 1165 1110 1110GeneralspecificationNo strokes per minute (20mm) 37 40 28 31 26Motor kW 5 9 9 15 15

Net. WeightS kg 1390 2070 2750 52000 5900

SD 1750 2400 3300 63000 7000

Gross weightS kg 1598 2323 3162 5980 6875

SD 2012 2760 3795 7245 8050

Packaging dimensionsS m 1,67x1,16x2,09 2,13x1,20x2,05 2,13x1,20x2,20 2,85x1,60x2,20 2,88x1,60x2,40

SD 2,10x1,16x2,09 2,31x1,20x2,05 2,69x1,40x2,20 2,95x1,60x2,20 3,04x1,60x2,40

Volume of seaworthy packageS m3 4,04 4,72 5,62 10 11,06

SD 5,09 6,68 8,28 10,38 11,67

Shearing Station Include Set of ten roundPunches and Dies

Notching Station Round & Square Bar Cutting

Angle Bar Cutting

Complete with:•Punching station•Notching station• Shearingofflatbar• L cutting angle•Cut off round and square bar (optional)•Bending Station

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Notching Station Bending Station

Angle Bar Cutting Round & Square Cutting Punching Station

Shearing Station Include Set of ten roundPunches and Dies

BENDICROP SERIESModels have the same workstations as HYDRACROP, but these machines are also equipped with a permanent holding station. Therefore, we have a more complete machine than the conventional punching shear, which allows you to carry out folding jobs in a simple and safe way.

BENDICROP SERIES Bendicrop 50 Bendicrop 60 S Bendicrop 60 SD Bendicrop 85 S Bendicrop 85 SDShearforflatbar

Flatbar (with slight deformation) mm350 x 10 350 x 10 350 x 10 450 x 15 450 x 15

(50) 350 x 15 (50) 350 x 15 (50) 350 x 15 (50) 450 x 18 (50) 450 x 18Length of blade mm 356 356 356 475 475Cut of an L leg at 45º mm 70 70 70 - -Working height mm 865 859 859 920 920Shear for Section IronL at 90º mm 80 x 80 x8 120 x 120 x 10 120 x 120 x 10 120 x 120 x 10 120 x 120 x 10L at 45º mm - - - - -Round bar Ø mm 35 45 45 45 45Square bar mm 30 40 40 40 40NotchingPlate thickness mm 10 10 10 12 12Angle of mm 100 100 100 120 120Depth mm 90 - - - -Width mm 42 - - - -PunchingPunching power kN 500 600 600 850 850

Maximum capacity mm(B) Ø31 x 12 Ø 40 x 11 Ø 40 x 11 Ø 40 x 15 Ø 40 x 15

(A) Ø 28 x 13Throat mm 177 250 500 300 500Working height mm 973 1106 1106 1094 1094BendingMaximum capacity mm 100 x 10 150 x 10 150 x 10 200 x 12 200 x 12GeneralspecificationMotor kW 3 5,5 5,5 9 9

N0 strokes per minute 34 32 32 40 40

(Stroke 15mm) (Stroke 15mm) (Stroke 15mm) (Stroke 20mm) (Stroke 20mm)Net weight kg 1000 1390 1750 2170 2400Gross weight kg 1200 1598 2012 2400 2760Packaging dimensions m 1,3 x 1,1 x 1,85 2,1 x 1,4 x 1,6 2,1 x 1,4 x 2,06 2,31 x 1,4 x 1,9 2,31 x 1,4 x 2,3Volume of seaworthy package m3 2,65 6,05 5 6,68 6,68OPTIONAL EQUIPMENTShears for Section Iron mm 100 120 120 120 120Pipe Notching mm 60 60 60 60 60Punching Larger Diameters mm Ø 100 x 4 Ø 100 x 5 Ø 100 x 5 Ø 100 x 6 Ø 100 x 6

Complete with:•Punching station•Notching station• Shearingofflatbar• L cutting angle•Cut off round and square bar (optional)•Bending Station


Single Block Bench

Hydraulic unit assembly

Blade holder designed to obtain maximum efficiency in cutting

Electric panel with overload protection elements and intergrated controls

Peripheral CNC solution available:

Basic Semipaxy Version detailing servo drive-spindle-encoder assembly.

PC-CONTROL• Standard, color touch screen monitor and keyboard•User-friendly graphic interfaces and programming• Importingof.dxfand.dstvformatfiles

TRIPLE-PUNCHING HEAD•Threeon-demand,programmablepunches•Diametersupto40mm•Punchingisaccomplishedbymeansofforciblestrokesorblows•Excellentforoperationsrequiringidenticalperforationswithvarying diameters

MOTION-ENHANCING FEATURES• Integrated ball transfers along table top permit convenient positioning of material• Spring-loaded trackballs equipment

FEATURESEvery GEKA two-cylinder iron worker machine is designed with GEKA’s design and manufacturing guarantee.

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PAXY PAXY 1000 PAXY 1500 PAXY 2000 PAXY PlusMax. Length mm 1000 1500 2000 3000-18000Max. Width mm 500 750 750 750Max. Thickness mm 40 40 40 40Max. Diameter mm 40 40 40 40Nº Punches Up to 3 Up to 3 Up to 3 Up to 3

Capacities based on material resistance at 45 kg/mm2

FEATURES:

PAXY PLUS

Peripherals Available by Model

AUTOMATED FEEDER•Materialclampingguides•Setofindependentservodrivesalong each axis•Fastandeasyloadingandunloading of material

TRIPLE-PUNCHING HEAD•Variablethreedifferentpunches•Independentlyuser-interface•Variablethreedifferentpunches•Maximumdiameterto40mm

VERTICAL DRILLING UNIT•40mmmaximumdiameter•ISO/SK40ToolHolder

MARKING UNIT•Markingforce700kN•Accommodatesupto10digits(10x6mm-sizetypeface)

GEKA PRO PC Control•Touchscreen,industrialPCoperatingonWindows XP platform•NetworkconnectivityandUSBports•Compatiblewithleadingdesignapplications•Remoteassistanceviainternet

USER-INTERFACE•TouchScreen•User-friendlysoftwareprograms•CompactFlashmemorycard

PUNCHING UNIT•Provenqualityandperformanceofthe PUMA Model•Variablepunchingforce(80-220Ton)•Hydraulicholddown•Servomotorandspindle-controlled horizontal positioning

PLATE PROCESSINGGEKA’s PAXY product line offers CNC solutions for automated punching of steel plates. The PAXY line automates tedious and time-consuming preliminary tasks, such as center marking and manual positioning. These solution maximize productivity, reduce cost and increase accuracy


Capacities based on material resistance at 45 kg/mm.

ALFA 150 500 500/150 500/165 500/220Flat Bar Size (Min.) mm 25x4 50x5 50x5 100x10 100x10Flat Bar Size (Max.) mm 150x10 500x20 500x20 500x30 500x40Horizontal-Wing Punches - 2 3 3 Up to 3 Up to 3Maximum Diameter mm 31 40 40 40 40Punching Force kn 640 1100 1100 1650 2200Marking - - Disc Disc Disc DiscNumber of characters - - 40 40 40 40Vertical wing punches - - - 1 - -Maximum Diameter - - - 31 - -Vertical Punching Force - - - 600 - -Angle Processing (Min. Size) - - - 40x40x4 - -Angle Processing (Max. Size) - - - 150x150x15 - -

Specially-designedforprocessingflatbarabove25mmrequiringconsiderabledowntimeandmanipulation. The ALFA 15O delivers effortlessly sheared and punched products. Performance that is versatile and functional.

INPUT CONVEYOR UNIT•ServoMotor-operatedtracking wheel•Dedicatedencoderunit•Positioningspeedupto38.8m/min.

PUNCHING UNIT•Accommodatestwodifferent punches•31mmmaximumdiameter•CNC-controlledgauges•Hydraulicholddown

SHEARING UNIT•Singlecutshearing•Antitorquesystemforcutting material without deformation•Idealforsteelandsoftmetals (i.e., copper)

USER-INTERFACE•Controlalongtwoaxis•Touchscreen•CompactFlashmemorycardALFA is the ideal choice for steel truss construction, bridge building, manufacturing of electric

power transmission equipment, steel fabricators, marine metal fabrication and for high-volumeflatbarprocessing.

FEATURES:

ALFATheALFAproductlineisdesignedforautomatedpunching,markingandshearingofflatbars.Thisyieldsafinalproductinonesingleprocess,significantlyincreasingproductivity,maximizingefficiency,anddramaticallyreducingcostanddowntime.

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Peripherals Available by Model

Automatic Feeder Vertical Drilling Unit Marking Unit

INPUT CONVEYOR UNIT•Rack & pinion servo drive carriage• Flat bars are pushed and clamped by the

carriage•Pneumatic clamping guides• Side rollers

SHEARING UNIT• Flat bar single cut•Hydraulic hold down and clamping guides

PUNCHING UNIT•Accommodates three different, independently

selectable punches•Diameter up to 40 mm•Hydraulic hold down• Servo motor and spindle-driven horizontal

positioning along Y-Axis

USER-INTERFACE•PC on Windows platform•Network connectivity•USB ports•Graphic interfaces•Remote assistance via internet

ALFA PLUS & ALFA 500, 500/150


Feature Gamma Traction 100 Feature Gamma Traction 250AUTOMATIC FEEDER •Materialisclampedandpushed with a pinch•Rackandpinionsystemservo motor driven

AUTOMATIC FEEDER•Materialisclampedand pushed with a pincher•Rackandpinionsystem servo motor driven

MARKING UNIT•CNCcontrolledpositioning and marking selection•Adjustablepressure (supports later on galvanizing and painting)•ExtremelyfastandreliablePUNCHING UNITS • 6punch(3/wing)• CNCadjustablebackmarks• Hydraulicholddown

SHEARING UNIT• Cleancutswithoutwaste• Fastandeasyaccessto blades

SHEARING UNIT• Cleancutswithoutwaste• Fastandeasyaccessto blades

DOUBLE DRILLING UNIT•8tool(4wing)•Máx.diamater40mm•SK40toolholder

PUNCHING UNIT•2Punches(1/leg)•CNCadjustablegauge•Hydraulicholddown

USER-INTERFACE•WindowsbasedPCcontrol•Touchscreen•Remoteassistanceovertheinternet•USBport

USER-INTERFACE•Windowsbased PC control•Touchscreen•Remoteassistanceover the internet•USBport

GAMMA TRACTION 250

GAMMA TRACTION 100 160 250Minimum angle mm 35 x35 x4 35 x35 x4 mm 50x50x5 mmMaximum angle mm 100x100x10 160x160x16 mm 250x250x25 mmMax.lengthofprofiles m 12 12 m 12 mNumber of punches Up to 4 (2 per leg) 6 (3 per leg) 6 (3 per leg)Maximum punch diameter mm Ø 31X10 Ø 31X16 Ø 31X16Number of drilling tools - 6 (3 per leg) 6 (3 per leg)Maximum drill diameter mm - Ø 31X16 Ø 31X25Marking Impact Cassette CassettePunching power kN 490 kN 730 kN 730 kNDrill power Kw - 5,5 Kw 5,5 KwShearing power kN 1.470 kN 2.500 kN 5.000kN

GAMMA TRACTIONAngleProcessing:Forcustomerslookingtolargevolumeprocessingofangles,quicklyandefficientlywhileoptimizingcost,GEKAbringsyouthemostcosteffectivesolutionforautomatedpunching and shearing. Builders of steel truss structures, towers for electric transmission lines and telecommunications equipment, overhead railway power lines, and any structure that requires alargeamountofangularprofiles.GEKAmachinesmakethebestpartners.

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*Capacities based on material resistance of 45 kg /mm2

GAMMA ROLLER 65C2PL 80C2PL 150SPS 150ALPS 160ALPSMinimum L 40x40x4 mm 40x40x4 mm 35x35x4 mm 35x35x4 mm 35x35x4 mmMaximum L 65x65x7 mm 80x80x8 mm 150x150x15 mm 150x150x15 mm 160x160x16 mmMinimum Flat Bar - - - 50x5 mm 50x5 mmMaximum Flar Bar - - - 150x15 mm 160x16 mmMinimum U - - - 60x30 mm 60x30 mmMaximum U - - - 120x60 mm 120x60 mmMarking - - Disc Cassette CassetteCharacters - - 40 5x10 size typeface 5x10 size typefaceNº Punches 2 (1/wing) 2 (1/wing) 4 (2/wing) 6 (3/wing) 6 (3/wing)Maximum Diameter 18 mm 25 mm 31 mm 31 mm 31 mmPunching Force 170 kn 340 kn 600 kn 730 kn 730 knShear station tonnage 350 kn 650 kn 1900 kn 1900 kn 2500 knFeeder Speed Programmable up to 36 m/min.Positioning Tolerance Positioning tolerance +/- 0,25 mm +/- 0,15 mm/m

C2PL 65 Model and C2PL 8O Model

TheC2PLproductlineoffersaneconomicalsolution,competitivelypriced.Fullyautomated,thisuniquealternative,availableexclusivelythroughGEKA,willintroduceafirst-timebuyertotheworld of automated lines at an affordable price.

INPUT CONVEYOR UNIT•Servomotor-driventrackingroller•Independentencoder

PUNCHING UNIT•Onepunchperwing•Adjustablegauges•Hydraulicholddown

SHEARING UNIT•Cleancutswithoutwaste•Fastandeasyaccesstoblades

USER-INTERFACE•Singleaxiscontroller•Touchscreen•CompactFlashmemorycard

*Peripherals AvailableAUTOMATED FEEDERLINE PRO Software

GAMMA ROLLERAngle Processing


Designed for medium-sized jobs requiring punching, marking and shearing. Our CNC-controlled SPS product line processes large volumes of angularsteelbarsquickly,efficientlyandaccurately.WithGEKA’swideassortmentofequipment,youcanconfigureyourlinetosuityourspecificneeds.

INPUT CONVEYOR UNIT•Servomotor-driventrackingunit•Independentencoder•Feedertracksateachendoftheline

SHEARING UNIT•Cleancutswithoutwaste•Easyandquickaccesstoblades

FEATURE:PUNCHING UNIT•Twopunchesperwing•Diametersupto31mm•Hydraulicholddown•CNC-controlledgauge

USER-INTERFACE•Windows-basedPC•Networkconnectivity•USBports•Graphicinterfaces•Remoteassistanceviainternet

GAMMA ROLLER150 SPS

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Specifications SIGMA 110Maximum working height 1000 mmMaximumlengthofprofiles 12 m

TypeofprofilesBeams, Angles, Channels, PlatesSquare and Rectangular tubes

Operations Drilling, Tapping, Milling and MarkingSpindle power 15(peak power)/11(nominal) kWNumber of tools 5Maximum diameter 32 mmTool holder SK 40Profilerotatingsystem Yes

APPLICATIONS:

Peripherals Available :•AUTOMATICROTATINGUNITOFPROFILES•LINEPROSOFTWARE

FEATURES:DRILLING UNIT•Powerful and reliable drilling head•15 kW power• Extra strong double column guided movement• Spindle and rack and pinion X axis travelling•Ultra fast X axis acceleration

TOOL CHANGER•5 Tools• Internal lubrication system.

HOLDDOWN • Theprofileisclampedtothetablebymeansofavertical

hold down.• Guidanceoftheholddownbymeansof2vertical linear

guides

USER-INTERFACE•Windows based PC control•Touch screen•Remote assistance over the internet

SIGMA 110SIGMA110representsthelatestnoveltyintechnologydevelopmentbyGEKAAUTOMATION.Itisasystemthatallowsyoutodrill(butalsotap,millandmark)beamsandprofilesupto1mhighandwhichalsoincludesthepossibilityofrotatingtheprofileitselfalong4axis.SIGMAisfast(40m/minand3m/s2),powerful(witha15kWdrill)andversatile(automatictoolchangerfor 6 tools).

Tel. : (021) 582-8282BALITel. : (0361) 907-9320BALIKPAPANTel. : (0542) 763-698BANDUNGTel. : (022) 421-3939BATAMTel. : (0778) 473-566

BONTANGTel. : 0811 581 4591CIKARANGTel. : (021) 8984-5858CILEGONTel. : (0254) 387-987LAMPUNGTel. : (0721) 474-480MAKASARTel. : (0882) 2736-5749

TANJUNG MORAWATel. : (061) 794-1328YOGYAKARTATel. : (0274) 642-9097,98,99

MEDANTel. : (061) 452-7269PALEMBANGTel. : (0711) 571-7788 SAMARINDATel. : (0541) 410-0637SEMARANGTel. : (024) 355-8788SURABAYA (Juanda)Tel. : (031) 868-8328

Kawan Lama Industrial SolutionBALIKPAPANTel. : (0542) 870-3946PEKANBARUTel. : (0761) 282-98

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For further information, please contact : pssheetmetal