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NATIONAL COMPETENCY STANDARD & COMPETENCY BASED TRAINING CURRICULUM FOR ELECTRICIAN (Competency Standard Code: E40S001) Developed and Validated by; National Apprentice & Industrial Training Authority 971, Sri Jayawardenepura Mawatha, Welikada, Rajagiriya. Endorsed by; Tertiary & Vocational Education Commission “Nipunatha Piyasa”, 354/2, Elvitigala Mawatha, Colombo 05. Ministry of Skills Development, Employment and Labour Relations

FOR ELECTRICIAN

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Page 1: FOR ELECTRICIAN

NATIONAL COMPETENCY STANDARD &

COMPETENCY BASED TRAINING CURRICULUM

FOR

ELECTRICIAN

(Competency Standard Code: E40S001)

Developed and Validated by;

National Apprentice & Industrial Training Authority

971, Sri Jayawardenepura Mawatha,

Welikada,

Rajagiriya.

Endorsed by;

Tertiary & Vocational Education Commission

“Nipunatha Piyasa”,

354/2, Elvitigala Mawatha,

Colombo 05.

Ministry of Skills Development, Employment and Labour Relations

Page 2: FOR ELECTRICIAN

ii

First publication September 2010

First Revision October 2012

Second Revision October 2017

Third Reviewed September 2020

Forth Revision September 2020

Published by;

Tertiary and Vocational Education Commission

354/2, Nipunatha Piyasa, Elwitigala Mawatha,

Colombo 5, Sri Lanka.

Tel:+94117608000

Fax:+94 112555007

E-mail: [email protected]

Web: www.tvec.gov.lk

Directed by

Ministry of Skills Development, Employment and Labour Relations

COPYRIGHT

All rights reserved. This book, in whole or any part thereof, should not be reproduced, stored in a

retrieval system or transmitted in any form or by any means-electronic, photo copying, recording or

otherwise without the prior permission of Tertiary and Vocational Education Commission (TVEC)

Copyrights © 2020, TVEC

Page 3: FOR ELECTRICIAN

iii

PREFACE

Tharanga Naleen Gamlath R. D. S. Kumararatne Chairman Director General National Apprentice & Industrial Training Tertiary & Vocational Education Authority Commission

National Competency Standards (NCS) and curriculum are an essential element for the

implementation of a unified Technical and Vocational Education & Training System for Sri Lanka

and forms the basis for the National Vocational Qualification Framework of Sri Lanka, which

provides for the award of nationally and internationally recognized qualifications. The NCS are

developed in consultation with industry and are designed using a nationally agreed specific

format to maintain uniformity and consistency of standards amongst occupations.

The NCS specify the standards of performance of a competent worker and the various contexts

in which work may take place. NCS also describe the knowledge, skills and attitudes required

in a particular occupation. NCS and curriculum provide explicit advice to assessors and

employers regarding the knowledge, skills and attitudes to be demonstrated by the candidates

seeking formal recognition for the competencies acquired either following training or through

work experience.

NCS focus on what is expected of a worker in the workplace and the curriculum focus the

learning process.

• NCS stress upon the ability to transfer and apply knowledge and skills to new situations and environments.

• In NCS and curriculum the emphasis is upon outcomes and upon the application of knowledge and skills, not just the specification of knowledge and skills.

• NCS and curriculum are concerned with what people are able to do and the ability to do a task in a range of contexts.

• NCS and curriculum include all aspects of workplace performance and not only narrow task skills. NCS can serve a number of purposes including: o Providing advice to curriculum developers about the knowledge, skills and

attitudes to be included in the curriculum.

o Providing specifications to Competency Based Assessors about the knowledge,

skills and attitudes to be demonstrated by candidates.

o Providing advice to industry about job functions, which in turn can be used for the

development of job descriptions, performance appraisal systems and work flow

analysis.

The lead organization for the development of NCS and curriculum is the National Apprentice &

Industrial Training Authority. The standards so developed are endorsed by the Tertiary &

Vocational Education Commission as National Documents.

There is a requirement to review the standards within the prescribed period as appropriate as

and when required, with the assistance of relevant industry groups and incorporate the

changes in the National Competency Standards

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iv

ACKNOWLEDGMENT

Overall Direction

Mr. Tharanga Naleen

Gamlath

Chairman, National Apprentice & Industrial Training Authority,

Rajagiriya.

Mrs. T. P. Muditha

Pathmajay

Director General, National Apprentice & Industrial Training Authority,

Rajagiriya.

Mr. R. D. S. Kumararatne

Director General, Tertiary & Vocational Education Commission,

Colombo 05.

Ms. R.M.A.P.

Samaradivakara

Directress (Quality), National Apprentice & Industrial Training

Authority, Rajagiriya

Development and National Industrial Training Advisory Committee (NITAC)

Mr. E.S.W. Madanayake, Technical Director, Alfatron Engineering

Systems (Pvt) Ltd, 46 E, Borupana Road, Ratmalana.

Mr. W.A.N.M. Abeysekara, Chief Executive Officer/ Executive

Secretary, Institute of Engineers, 120/15, Wijerama Mawatha,

Colombo 07.

Ms. N.G.D. Wijewardena, Head, Department of Electrical and

Electronic Engineering, National Engineering Research and

Development Centre, Industrial Estate, Ja Ela.

Mr. Athula Ellangage, Production Manager, Ceylon Electrical

Industries, Madapatha, Piliyandala.

Mr. S.K.S. Pushpakumara, Training Manager, Lanka Electricity

Company (Pvt) Ltd, LECO Training Centre, Kanuwana, Ja Ela.

Mr. Y.H.R.C. Chandrarathna, Head of Engineering

J-Lanka Technology, Thalangama South, Battaramulla.

Eng. D. Jayantha L. Perera, Managing Director, Teletech Electronic

Engineering Services, No. 250, Galle Road, Colombo 04.

Ms. G.H.R.S.E. Silva, Factory Inspecting Engineer, Labour

Department, Narahenpita, Colombo 05.

Facilitator

Coordinator

Ms. M.P. Theja Malkanthi Assistant Director (SSCD & LRD), National Apprentice & Industrial Training Authority, Rajagiriya Ms. G.H.D.I.U. Dodamgoda Inspector (Standard Setting and Curriculum Development Section), National Apprentice & Industrial Training Authority, Rajagiriya.

Page 5: FOR ELECTRICIAN

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Occupational Outlook

Job Description

Electrician is a person who is competent in electrical wiring of buildings, stationary

machines and related equipment and install new electrical components / installations,

maintain and repair of existing electrical components / installations.

Responsibilities

Assemble, install, test, and maintain electrical or electronic wiring, equipment,

appliances, apparatus, and fixtures, using hand tools and power tools.

Diagnose malfunctioning systems, apparatus, and components, using test equipment

and hand tools, to locate the cause of a breakdown and correct the problem.

Connect wires to circuit breakers, transformers, or other components.

Inspect electrical systems, equipment, and components to identify hazards, defects,

and the need for adjustment or repair, and to ensure compliance with codes.

Advise management on whether continued operation of equipment could be

hazardous.

Test electrical systems and continuity of circuits in electrical wiring, equipment, and

fixtures, using testing devices such as ohmmeters, voltmeters, and oscilloscopes, to

ensure compatibility and safety of system.

Maintain current electrician's license or identification card to meet governmental

regulations.

Plan layout and installation of electrical wiring, equipment and fixtures, based on job

specifications and local codes.

Direct and train workers to install, maintain, or repair electrical wiring, equipment, and

fixtures.

Page 6: FOR ELECTRICIAN

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Prepare sketches or follow blueprints to determine the location of wiring and

equipment and to ensure conformance to building and safety codes.

Use a variety of tools and equipment such as power construction equipment,

measuring devices, power tools, and testing equipment including oscilloscopes,

ammeters, and test lamps.

Install ground leads and connect power cables to equipment, such as motors.

Perform business management duties such as maintaining records and files,

preparing reports and ordering supplies and equipment.

Repair or replace wiring, equipment, and fixtures, using hand tools and power tools.

Work from ladders, scaffolds, and roofs to install, maintain or repair electrical wiring,

equipment, and fixtures.

Place conduit (pipes or tubing) inside designated partitions, walls, or other concealed

areas, and pull insulated wires or cables through the conduit to complete circuits

between boxes.

Construct and fabricate parts, using hand tools and specifications.

Fasten small metal or plastic boxes to walls to house electrical switches or outlets.

Perform physically demanding tasks, such as digging trenches to lay conduit and

moving and lifting heavy objects.

Provide preliminary sketches and cost estimates for materials and services.

Provide assistance during emergencies by operating floodlights and generators,

placing flares, and driving needed vehicles.

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Career and Employment Opportunities in Electrical Sector

Trainees who have completed this competency level in Electrician can seek entry level

employment. Trainees can gain employment or continue into higher NVQ levels in a variety of

areas related to Electrical Sector.

Career paths include, but are not limited to:

Electrical Wireman

Building Electrician

Industrial Electrician

Panel Board Fabricator

Panel Board Wireman

Panel Board Assembler

Electrical Fitter

Electrical Wireman

Trainee Electrical Supervisor

Electrical Equipment Repairer

Electrical Artificer

Technical Officer (Electrical)

Engineering Assistant / Electrical Superintendent

Electrical Engineer

Page 8: FOR ELECTRICIAN

viii

NATIONAL COMPETENCY STANDARD & COMPETENCY BASED TRAINING CURRICULUM

For ELECTRICIAN

(Competency Standards Code: E40S001)

Content

1. Section 1: Competency Standards Code No. Page

1 Practice workplace communication and interpersonal relations

E40S001BU1 10-11

2 Apply occupational literacy and numeracy E40S001BU2 12-13

3 Work in teams E40S001BU3 14-15

4 Practice occupational health and safety procedures in workplace

E40S001U01 16-18

5 Prepare estimates for electrical Installations

E40S001U02 19-21

6 Carry out electrical Installations in buildings E40S001U03 22-26

7 Carry out industrial / commercial electrical Installations

E40S001U04 27-30

8 Carry out commissioning, decommissioning and maintaining of industrial electrical Installation

E40S001U05 31-35

9 Maintain electric motors, generators and transformers

E40S001U06 36-40

10 Install, service / repair or replace electrical control & protective switchgear systems

E40S001U07 41-44

11 Install and troubleshoot programmable logic control systems

E40S001U08 45-47

2. Section 2: Curriculum Code No. Duration

(Hrs) Page

1. Communication skills for workplace E40S001BM1 12hrs 49

2. Workshop Calculation & Science E40S001BM2 60hrs 50-51

3. Team Work E40S001BM3 12hrs 52

4. Occupational health and safety E40S001M01 30hrs 53-54

5. Basic workshop practice E40S001M02 50hrs 55

6. Principles of Electricity E40S001M03 120hrs 56-57

7. Draw wiring diagrams E40S001M04 30hrs 58

8. Make Low Voltage (LV) electric cables joints

E40S001M05 30hrs 59

9. Carry out electrical Installation in buildings E40S001M06 250hrs 60-62

10. Repair and maintain electrical appliances and equipment I

E40S001M07 60hrs 63

11. Inspect, test, diagnose and repair faults in electrical installations of buildings

E40S001M08 30hrs 64

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ix

12. Prepare Cost Estimates E40S001M09 15hrs 65

13. Carry out industrial electrical Installations E40S001M10 200hrs 66-67

14. Assemble LV distribution boards E40S001M11 90hrs 68-69

15. Install, Repair and Maintain Electrical Control Circuits & Equipment

E40S001M12 200hrs 70-71

16. Repair & maintain electrical appliances and equipment II

E40S001M13 48hrs 72

17. Maintain and Repair of Electric Motors E40S001M14 100hrs 73-74

18. Maintain and repair standby generators and LV transformers

E40S001M15 30hrs 75-76

19. Carry out commissioning, maintaining and decommissioning of industrial electrical installations

E40S001M16 30hrs 77-78

20. Install and maintain Programmable Logic Controllers (PLC)

E40S001M17 200hrs 79-80

3. Assessment Guide 81-82

4. Tools, Equipment & Material List 83-87

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NATIONAL COMPETENCY STANDARD & COMPETENCY BASED TRAINING

CURRICULUM

For

ELECTRICIAN

(Competency Standards Code: E40S001)

Content

5. Section 1: Competency Standards Code No. Page

1 Practice workplace communication and interpersonal relations

E40S001BU1 10-11

2 Apply occupational literacy and numeracy E40S001BU2 12-13

3 Work in teams E40S001BU3 14-15

4 Practice occupational health and safety procedures in workplace

E40S001U01 16-18

5 Prepare estimates for electrical Installations E40S001U02 19-21

6 Carry out electrical Installations in buildings E40S001U03 22-26

7 Carry out industrial / commercial electrical Installations

E40S001U04 27-30

8 Carry out commissioning, decommissioning and maintaining of industrial electrical Installation

E40S001U05 31-35

9 Maintain electric motors, generators and transformers E40S001U06 36-40

10 Install, service / repair or replace electrical control & protective switchgear systems

E40S001U07 41-44

11 Install and troubleshoot programmable logic control systems

E40S001U08 45-47

Packaging for National Vocational Qualifications (NVQ)

National Certificate at NVQ Level 03 in the occupation of Electrician will be awarded to those who are competent in units U01 + U02 + U03 + BU1+BU2+ BU3 - E40S001Q1L3

National Certificate at NVQ Level 03 in the occupation of Electrician will be awarded to those who are competent in units U01 + U02 + U03 +U04+ BU1+BU2+ BU3 - E40S001Q2L3

National Certificate at NVQ Level 04 in the occupation of Electrician will be awarded to those who are competent in units U01 +U02+ U03+U04+ U05 + U06+ U07+ BU1+BU2+ BU3 - E40S001Q3L4

National Certificate at NVQ Level 04 in the occupation of Electrician will be awarded to those who are competent in units U01 +U02+ U03+U04+ U05 + U06+ U07+U08+ BU1+BU2+ BU3 - E40S001Q4L4

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xi

Section 1

NATIONAL COMPETENCY STANDARD

FOR THE OCCUPATION OF

ELECTRICIAN

Page 12: FOR ELECTRICIAN

National Competency Standard and Curriculum for Electrician NVQ Level 04

1

Range / Context: The work connected to this unit may take place in a workshop / workplace. Communication will include verbal, non-verbal, written, printed and electronic forms. It applies to individuals, groups and co-workers as well as others.

Element Performance Criteria

1. Co-operate with

others in performing

work

1.1 Work is performed in co-operation with others in a friendly & courteous manner

1.2 Verbal and non-verbal communication are used appropriately

1.3 Ideas, opinions and interactions are shared & respected appropriately

1.4 Work is performed in co-operation with others and related technical staff appropriately

2. Work with people of

diverse backgrounds

2.1 People of a variety of backgrounds are accepted without prejudice

2.2 Respect for cultural, ethnic and gender differences are practised appropriately

3. Obtain record and

convey workplace

information

3.1 Effective questioning, active listening reading and speaking skills are used to gather information

3.2 Information and ideas are transferred without distortion

3.3 Workplace interaction is conducted in a courteous manner

3.4 Approved work instructions are obtained and followed in appropriate manner

3.5 Collected information is recorded for easy reference

4. Fill work related

documents

4.1 Work related forms and formats are identified appropriately

4.2 Range of forms and formats relating to work is filled, appropriately

4.3 Reporting requirements to supervisor is completed accurately in accordance with organizational guide lines and timelines

Unit Title Practice workplace communication and interpersonal

relations

Unit Descriptor

This unit covers the competencies required to co-operate with

others, interact effectively and deal with information within the

workplace.

Code E40S001BU1

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National Competency Standard and Curriculum for Electrician NVQ Level 04

2

Critical aspects The assessment must confirm that the candidate is able to;

Obtain accurate information from customer/superior/co-workers

Convey information to relevant parties accurately

Record information accurately The following tools, equipment & material are included within this unit. Tools and equipment Materials

(Documents/References/Standards)

Pens/pencils/rulers/calculator

Paper/notebooks

Telephones and other electronic media

Charts

Graphics

Memos

Formats & Forms (Time Record sheets, Quality record sheets, and material order sheets)

Standard Organizational Procedures , accepted ethical standards and norms

Required Knowledge, Skills and Worker behavior/Attitude/Soft skills

Knowledge Skills

Safety symbols & procedures

Mother tongue in both spoken and written form

Basic English relevant to workplace and type of work

Organisation’s rules, regulations and procedures

General norms of polite conduct

Forms of address appropriate to customers and persons in different positions

Basic knowledge of customs and practices of different ethnic and religious groups

Good telephone manners

Basic understanding of gender issues

Basic knowledge of new trends in relevant industry

Speak clearly in mother tongue and express varied ideas

Write clearly and legibly in mother tongue

Read and understand simple English relevant to the workplace

Write simple explanations in English language

Communicate effectively using the telephone

Perform simple calculations

Make simple sketches

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National Competency Standard and Curriculum for Electrician NVQ Level 04

3

Element Performance Criteria

1. Employ basic

mathematics to

complete work

tasks and solve

problems

1.1 Calculation skills are demonstrated using whole numbers, fractions, decimals and percentages manually and with calculators

1.2 Key concepts and principles of mathematics are applied to understand and solve workplace calculations

1.3 Key concepts and principles of basic geometry are

applied to understand their use in the workplace 1.4 Calculation skills are demonstrated to find areas and

volumes

2. Communicate

ideas in writing

2.1 Adequate vocabulary is maintained for everyday tasks according to nature of work

2.2 Written materials are produced to convey intended message in familiar work context

2.3 Appropriate units, codes and symbols are selected

according to purpose of written material

3. Read range of

written materials

3.1 Adequate vocabulary is maintained to read range of written materials according to workplace requirements

3.2 Appropriate units, codes and symbols are interpreted for the purpose of reading

3.3 Information is gained from text integrated with own

knowledge in order to create meaning

Range / Context: The work connected to this unit may take place in a workshop, and will include but not be limited to reading reports, instruction sheets, technical manuals and other types of written material in the mother tongue as well as in simple English, writing in the mother tongue and in simple English sentences and performing simple work related calculations employing basic mathematical operations. Critical aspects The assessment must confirm that the candidate is able to;

Interpret written material accurately

Convey ideas clearly and correctly in writing

Adopt appropriate method in mathematical calculations

Unit Title Apply occupational literacy and numeracy

Unit Descriptor This unit covers the competencies required to apply literacy and

numeracy to participate effectively in activities in the workplace.

Code E40S001BU2

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National Competency Standard and Curriculum for Electrician NVQ Level 04

4

The following tools, equipment & material are included within this unit. Tools and equipment Materials

(Documents/References/Standards)

Pens/pencils

Paper/notebooks

Calculator

Charts

Manuals

Memos

Formats & Forms (Time Record sheets, Quality record sheets, Colour codes and material order sheets)

Accepted rules of grammar and syntax

Fundamental principles of mathematics

Required Knowledge, Skills and Worker behavior/Attitude/Soft skills

Knowledge

Grammar, spelling and syntax in mother tongue

Basic English grammar, spelling and syntax

Mathematical representation of physical quantities

Basic Mathematical operations

Adequate technical vocabulary in English

Principles of basic of geometry

Basic knowledge of new trends

Skills

Write clearly, legibly and correctly in mother tongue

Read and understand simple English relevant to the workplace

Write simple sentences in English

Perform simple calculations

Draw simple geometrical views

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National Competency Standard and Curriculum for Electrician NVQ Level 04

5

Element Performance Criteria

1. Describe team

role and scope

1.1 Formal and informal teams and their roles and limitations are identified in the workshop / workplace

1.2 Responsibilities, characteristics and relationship of team members are identified to accomplish team goals

2. Participate as a

team member

2.1 Different forms of communication are used with team members to contribute to team objectives

2.2 Appropriate contribution is made to the team to meet team goals

2.3 Safety of team members is ensured when performed work operations appropriately

2.4 Different viewpoints and ideas are respected as required to meet team goals

2.5 Collective decisions are accepted as required to meet team goals

3. Maintain

productive group

relations

3.1 Individual’s role and responsibility within the team is clearly identified

3.2 Other’s roles and responsibilities are identified and understood

3.3 Harmonious relations are maintained within the team

and with others

Range / Context: The performance of activities included in this unit may take place in a workshop / workplace

and will include but not be limited to identifying individual’s and other’s roles and

responsibilities within the team and maintaining harmonious relations.

Critical aspects The assessment must confirm that the candidate is able to;

Achieve team goals and individual goals

Follow designated work plan for the job

Unit Title Work in teams

Unit Descriptor This unit covers the competencies required to work collaboratively and in cooperation with others, and identify roles & responsibilities of members of a team.

Code E40S001BU3

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National Competency Standard and Curriculum for Electrician NVQ Level 04

6

The following tools, equipment & material are included within this unit. Tools and equipment Materials

(Documents/References/Standards)

Depending on the job assigned to the team for the purpose of assessing this unit, required tools, equipment and material will be provided

Work plans

Manuals

Handbooks

General rules and norms guiding team behaviour

Required Knowledge, Skills and Worker behavior/Attitude/Soft skills

Knowledge Skills

Simple concepts of team behaviour

Elementary group dynamics

Basic knowledge in social and demographic structures

Work effectively and comfortably as a member of a team

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National Competency Standard and Curriculum for Electrician NVQ Level 04

7

Element Performance Criteria

1. Identify and follow

workplace safety

procedures

1.1 Unsafe situations and hazards / risks are identified

1.2 Workplace safety and hazard control practices and procedures follows based on organizational procedures

1.3 Machinery, tools and equipment breakdowns are

identified and reported according to workplace procedures

1.4 Fire hazards are identified, different fire protection

equipment & material and their methods of use are

identified as required for different types of fires

1.5 Appropriate safety gears are used / worn according to organisation’s requirements & manufacturer’s instructions

1.6 Good house-keeping practices are identified as per

workplace requirement

1.7 First aid procedures are performed as needed

1.8 Recommended waste disposal methods are followed to ensure human and environmental protection

2. Identify and

Follow workplace

emergency

procedures

2.1 Appropriate personnel, emergency services and means of contacting them in the event of an incident are identified

2.2 Mechanical, electrical, chemical and biological hazards recognized and identified

2.3 Emergency and evacuation procedures are understood

and carried out where required

2.4 Workplace evacuation procedures are followed in case of an emergency

2.5 Firefighting appliances and equipment are located and

identified for emergency use and application

3. Report workplace

hazards and

accidents

3.1 Actual and foreseeable workplace hazards are identified during course of work and reported to appropriate personnel according to standard operating procedures

Unit Title Practice occupational health and safety procedures in work place

Unit Descriptor This unit covers the competencies required to implement occupational health and safety procedures in electrical or similar work place.

Code E40S001U01

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National Competency Standard and Curriculum for Electrician NVQ Level 04

8

3.2 Accidents and incidents are reported according to workplace procedures

Range / Context: The work connected to this unit may take place in a workshop, and will include but not be limited to identifying potential hazards, taking effective preventive action to control or minimise such hazards, using personal protective equipment, using fire extinguishers and maintaining records of safety related activities.

Elaboration of terms:

First aid procedures may include but not be limited to treatment of minor cuts, bruises and burns, applying bandages and tourniquets, and neutralising the effects of corrosive substances. Appropriate personnel may include

Safety representative

Occupational health and safety officer

First aid officer

Supervisor Accidents is defined as 'an unplanned and unexpected event which interrupts the normal course of activity. Incidents is defined here as any other unexpected or extraordinary event not classed as an accident such as:

electrical accidents

breakdowns

damage to equipment or materials/product

incidents involving physical, individual or environmental hazards

burns

other injuries

explosions

Critical aspects The assessment must confirm that the candidate is able to;

Identify potential hazards

Adhere to safety procedures

Use most appropriate tools for a task

The following tools, equipment & material are included within this unit. Tools and equipment Materials (Documents/References/Standards)

Safety signs and symbols

Posters

Coloured tape and paint

Appropriate machine guards

Machine and safety devices

Safety shoes

Aprons

Goggles

Gloves

Health & safety procedure manual

Factories Act, and ruler and regulation

Organisation’s health & safety procedure manual

Factories Act, and labour rules & regulations

Health & safety procedure manual

Factories’ Ordinance No.45 of 1942 and its amendments

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National Competency Standard and Curriculum for Electrician NVQ Level 04

9

Ear protectors

Safety belts

Helmets

First aid box with essential items

Fire protection equipment

Required Knowledge, Skills and Worker behavior/Attitude/Soft skills

Knowledge

Skills

Basic aspects of relevant Occupational Health

and Safety (OHS) legislation, including:

employer responsibilities for electrical workshop practices

employee responsibilities to participate in electrical workshop practices

employee responsibility to ensure own work practices protect the safety of self, other workers and other people in the body repair workshop

Personnel safety in workshop including:

hearing protection

skin protection

protective clothing

protective footwear

eye protection Manual handling, including:

storing items

correct lifting techniques and equipment OHS symbols and signs, machines and

equipment safety, including:

Faulty equipment tagging and isolation

procedures

Dangers of using electrical tools in wet

environment

Emergency procedures, including:

personnel responsibilities

evacuation procedures and assembly points

Location and use of emergency equipment Types of fire-fighting appliances and equipment First-aid Waste disposal methods

Select, wear and store appropriate personal protective equipment Follow safe working practices Use appropriate safety equipment and devices Follow emergency and evacuation procedures Maintain safe and clean workplace Reading skills to:

interpret information from manufacturer and

workshop literature when seeking

procedures required to carry out work safely

Writing skills to:

legibly and accurately enter information into

workshop safety documents and check

sheets

Oral communication skills to:

clarify instructions inform personnel of

workshop hazards

communicate with emergency personnel

Self-management skills to:

follow workshop safety requirements without

constant supervision

Problem solving skills to:

recognize when unsure of safety procedures

and seek help

recognize potential workplace hazards and

take action

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National Competency Standard and Curriculum for Electrician NVQ Level 04

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UNIT TITLE Prepare estimates for electrical Installations

UNIT DESCRIPTOR

This unit covers the competencies required to prepare estimates for electrical installations in accordance with the layout plan / wiring diagram ensuring cost effectiveness, conforming to standards and regulations.

CODE E40S001U02

Element Performance Criteria

1. Collect

information for the

electrical

installation work

1.1 Information is gathered from the customer in respect of service requirement

1.2 Material required for the installation is listed out, considering the customer’s requirements or referring to the layout plan/wiring diagrams

1.3 Current market prices of material and accessories of

appropriate quality are obtained from several suppliers and prices are compared

1.4 Labour requirements for the installation are estimated,

based on nature of work

2. Prepare estimate

for the installation

2.1 Cost of material & accessories are calculated in terms of current market prices for a specified time duration

2.2 Number of labour hours & its cost is calculated according to current labour rates / enterprise policies and location of site

2.3 Transport / overhead costs including Occupational Safety

Health and environmental (OSHE) cost is calculated according to enterprise policies

2.4 Profit margin is added, considering the total cost involved

and enterprise policies 2.5 Allowance for contingencies and taxes are added as

appropriate 2.6 Final estimate is prepared and documented with the time

duration for the completion of the work and validity period of estimate

3. Explain details of

estimate for

approval

3.1 Detail estimate is explained to customer in a standard format

3.2 Customer’s feedback on the estimate is obtained without delay

3.3 Estimate is revised to accommodate customer’s feedback

and for final approval

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National Competency Standard and Curriculum for Electrician NVQ Level 04

11

Range / Context: Work can take place in a residential / industrial / commercial building where the Electrician is called upon to prepare the estimate.

Critical aspects The assessment must confirm that the candidate is able to;

Identify customer’s / clients’ requirements and prepare estimates referring to layout plans

Use of current market prices of electrical switch gear, accessories and material

Prepare the list of material

Adhere to relevant specifications and standards

The following tools, equipment & material are included within this unit. Tools and equipment

Materials (Documents/References/Standards)

Measuring tape

Calculator

Stationery

Layout plans & various diagrams

Data relevant to the particular installation

Manufacturer’s technical specifications

Current price lists

Required knowledge, Skills and Worker Behaviour/ Attitude / Soft skills

Knowledge

Skills

Norms in interacting & negotiating with customers/clients

Interpretation of layout plans/wiring diagrams, service manuals and manufacturer’s specifications, technical sketches, graphic symbols

Types of electrical control and protective switchgear and accessories used in domestic, industrial and commercial electrical circuits

Types of electric cables and their ratings and abbreviation colour codes utilized for identifications

Types of electrical accessories and their applications

Types of electrical conduits, trunking, casing & capping, and their applications and cutting/ jointing /fixing methods

Types of insulation material used in electrical installations

Types of earth electrodes and their applications

Local authority/enterprise policies related to electrical installations

Electrical legislation and regulations related to electrical wiring

Method of calculating labour cost/ OSHE cost / overheads/ profit margin

Norms and standard formats of preparing estimates

Customer interaction and negotiation skills

Refer layout plans / wiring diagrams, manufacturer’s specifications on electrical installations

Select correct type, rating of electrical control

& protective switch gear, according to the wiring diagrams/layout plan

Select correct type and size of and cables, according to the rating of each circuit

Select correct type of electrical accessories to suit various circuits

Select the correct type and size of electrical conduit, trunking /casing & capping to suit the wiring

Select correct type of insulating material according to the requirements

Select the most appropriate earth electrode for the electrical installations

Select items/material in conformity with the regulations & standards

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Record keeping and reporting

Existing rules and regulations published by relevant regulatory bodies

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Element

Performance Criteria

1. Draw wiring

diagrams and

prepare materials

for installation

1.1 Pre preparation activities are performed as per safety standards

1.2 Wiring diagram is drawn or existing wiring diagram is interpreted as per the layout plan

1.3 Cables required for each circuit are selected considering

current ratings, voltage drop and conforming to standards and regulations

1.4 PVC conduit, casing & capping, trunking & related

accessories are selected according to requirements, standards and regulations

1.5 Electrical fittings, wiring accessories, switchgear and

other required materials are selected as specified in the layout plans and wiring diagrams

2. Lay and fix

electrical PVC

conduit, casing &

capping, trunking

and draw wires

and cables

2.1 Locations of the electrical points are identified and marked according to layout plan

2.2 Location of PVC conduit / trunking to be laid, is marked according to layout plan

2.3 Conduits are laid in slabs according to the conduits

laying diagrams 2.4 Walls are chipped as necessary for burying of conduit

according to layout plan 2.5 Conduits, casing and capping & trunking are laid

according to lay out plan and regulations 2.6 Wires / cables are drawn according to the wiring diagram

ensuring safety of the wires / cables, tools and equipment

2.7 Armoured and unarmoured cable is laid and termination

is carried out as per the standard practices / IET wiring regulations

UNIT TITLE Carry out electrical Installations in buildings

UNIT DESCRIPTOR

This unit covers the competencies required to install electrical

circuits, in accordance with the electrical layout plan/wiring

diagrams , conforming to standards and regulations, while ensuring

safety of self, others and property including safety of the electrical

installation.

CODE E40S001U03

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3. Install electrical

accessories

3.1 Electrical accessories, fittings are erected at standard heights and stipulated locations according to layout plan and regulations

3.2 Cables and wires are terminated to accessories as per the manufacturer’s instructions & regulations

4. Fix and terminate

consumer units

and switchgear

4.1 Distribution boards, consumer units are installed as per layout plan

4.2 Isolator, Miniature Circuit Breaker (MCB), earth leakage protecting device and overload protection devices are mounted as per line diagram

4.3 Main supply cables, earth wires, Earth Continuity

Conductor (ECC) and continuity/circuit protective conductor (CPC) and all sub circuits are terminated to corresponding devices according to the wiring diagram as per code of practices & regulations

5. Install the earth

electrode of the

electrical

installation

5.1 Earth electrode is selected to suit the soil conditions and according to standard earthing practices

5.2 Earth electrode is prepared, driven / buried into the ground at the location identified as per required earth electrode resistance

5.3 ECC wires /cables are terminated at the earth electrode

ensuring sound electrical bond using specified connecting/fixing accessories

5.4 Suitable earth electrode cover pit is constructed and

marked for identification

Range / Context: Work connected to this unit may take place in building, where the electrician is called to perform the job or in a training centre.

This unit covers the competencies required for building electrical installations up to three phase, 400 volts, 60 amp.

Elaboration of terms in performance criteria

Pre preparation activities may include: wearing Personal Protective Equipment (PPE), preparing of work area, following hygienic practices, following Standard Operating Procedures (SOP)/Work instructions and maintain physical fitness.

Electrical wiring includes

Lighting circuits

Ventilator circuits

Socket outlet circuits (ring circuits, radial circuits)

Circuits for fixed appliances up to 3 kw

Heavy current rated circuits for cooking ranges

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Critical aspects The assessment must confirm that the candidate is able to;

Ensure safety of self, others and property

Perform wiring according to colour cords and to correct polarity of switches & socket outlets

Ensure insulation resistance and earth electrode resistance to acceptable level

The following tools, equipment & material are included within this unit. Tools and equipment

Materials (Documents/References/Standards)

Electrician’s tool kit

Soldering iron (40 - 100 watts)

Soldering lead & fluxes

Crimping tool

Cable cutter

Clamping & tightening devices

Measuring tape

Control and protective switchgear used in electrical installations

Electrical accessories

Wiring accessories

Wires & cables

Flexible cords

Anchor bolts

Wall / Rawl plugs

Insulation tape

Cable lugs

Draw- wire/ tape

Nails, screws

PVC conduits & trunking, casing and capping

Personal Protective Equipment

Ladders & scaffoldings

Cable markers

Electrical switchgear and accessories o Main isolator, Residual Current

Device (RCD) / Residual Current Circuits Breaker (RCCB), Miniature Circuits Breakers (MCBs), Switches, Regulators, Lamp fixtures, lamp holders, door bells/door openers shaver socket outlets & shaver lights double insulated outlets

Electrical measuring and testing instruments

o Continuity tester o Insulation resistance testers (Digital

or Analog) o Clamp- on meter o Multi-meter (Digital or Analog)

Occupational health and safety regulations

Fire protection regulations

IET regulations

Consumer protection laws

Manufacturer’s warranty and repair conditions

International Electro – technical Commission (IEC) regulations

British Standards and European Norms (BSEN)

Public Utilities Commission of Sri Lanka (PUCSL)

Manufacturer specifications

Local authority requirements

Layout plans/Wiring diagrams

Latest standards & regulations related to the electrical wiring

Factory ordinance and its relevant chapters

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o Voltage detector o Earth electrode resistance tester

(Digital or Analog) o Phase sequence tester o Lux meter

Required Knowledge, Skills and Worker behavior/Attitude/Soft skills

Knowledge

Skills

Interpret and draw of layout plans/wiring diagrams and manufacturer’s specifications, technical sketches, graphic symbols

Types of electrical control and protective switchgear and accessories used in electrical installations

Types of electrical wires and cables and their ratings

Types of electrical conduits, casing & capping trunking and their applications and cutting/ jointing /fixing methods

Electrical tools & calibrated measuring instruments used in electrical installation work

Methods of joining terminating electric wires / cables and types of insulation material used in electrical installations

Earth electrodes and Installation techniques

Referring of technical manuals

Safe methods of handling heavy loads

Material handling devices

Occupational Health & Safety

Basics of Underground cable laying methods and Standards

First aid treatment methods including methods of resuscitation

Fire prevention

Legislation and regulations related to electrical installations

Testing procedures in electrical circuits

Safe working methods and personal safety procedures

Record keeping and reporting

Waste disposal methods

Basics of quality management tools

Armoured and unarmoured cable termination

Refer, interpret and apply technical information including statutory regulations on electrical installations

Select the appropriate method and type of wiring circuit, according to the wiring diagram/ layout plan

Select and use of electrical control & protective switchgear, according to the wiring diagram and layout plan, rating and type

Select and use appropriate type and size of wires and cables, according to the rating of each circuit

Select and use appropriate types of electrical accessories, according to the type of each circuit

Select the correct type and size of electrical conduit /casing & capping trunking, cut, bend, join/ fix them according to the requirements of each circuit

Use of correct type of electrician’s tools & measuring and testing instruments

Join, terminate, solder and insulate joints in electrical wires and cables using specified tools and material

Select and use the most appropriate earth electrode for the installation

Lift and transport equipment and material safely, without endangering self, others and property

Maintain good housekeeping

Administer first aid to victims of electric shock

Use fire-fighting equipment in case of fire

Apply local authority/enterprise policies in carrying out electrical installation work

Refer and act according to current electrical wiring regulations and work accordingly

Test the installation f or safe and proper functioning according to standards & regulations

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Work safely on ladders scaffolds and at heights

Maintain records on inspections and tests done in electrical installations

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UNIT TITLE Carry out industrial / commercial electrical installations

UNIT DESCRIPTOR This unit covers the competencies required to install industrial electrical control & protective switchgear, cable laying methods, fixtures and fittings using specified tools, equipment and material, according to electrical drawings conforming with standards & regulations for safety of the installation, while ensuring safety of self, others and property.

CODE E40S001U04

ELEMENTS OF COMPETENCE

PERFORMANCE CRITERIA

1. Prepare material

and accessories

for installation

1.1 Pre preparation activities are performed as per safety standards

1.2 Required materials are identified and selected according to the given drawing or customer requirements

1.3 Required accessories are identified and selected

according to the given drawing or customer requirements

2. Lay and fix

conduits / casing

& capping

trunking / ducts

2.1 Locations of the electrical points are identified and marked according to layout plan

2.2 Locations of extra low voltage points are identified and marked according to layout plan

2.3 Locations & directions of cable laying methods are set

out according to the layout plan 2.4 Walls are chipped where necessary, for the burying of

(PVC) conduit according to its sizes and number of runs 2.5 Cable laying methods are selected, prepared and fixed

according to the wiring diagrams /regulations/ standards

3. Carry out

Installation of

main and standby

power supply

3.1 Main power control switchgear is fixed / mounted at the locations according to the layout plan / diagrams and regulations

3.2 Standby power supply equipment and manual change-over switch (COS) / Automatic Transfer switch (ATS) are installed as per manufacturer’s specifications

3.3 Cables from the main power control switchgear and power change over switchgear to the main power supply are laid and terminated as specified in the electrical diagrams

3.4 Power change over system is checked for correct phase

sequence and performance

4. Install electrical

final sub circuits

4.1 Type and size of wires and cables are selected for each final circuit referring to the wiring diagram / standards

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Range / Context: This unit covers the competencies required for low voltage electrical installations.

Work takes place in a construction worksite, training centre or in industrial/commercial building where the Electrician is called to perform the job.

Following tasks are included in this unit

Continuity tests on protective conductors

Continuity test of ring circuits

Insulation resistance tests

Polarity tests

Earth electrode resistance test

Residual Current Device (RCD)

Functional tests on control switchgear and accessories

Overall tests on domestic electrical installations soon after completion of the installation

Assist to the issue of electrical installation certificate, minor electrical work certificate, minor electrical wiring certificate and periodic work certificate

Phase sequence Test Elaboration of terms in performance criteria

Pre preparation activities may include: wearing Personal Protective Equipment (PPE), preparing of work area, following hygienic practices, following Standard Operating Procedures (SOP)/Work instructions and maintain physical fitness.

Extra low voltage may include: Fire detection system, Communication system, Data, CCTV and etc…

4.2 Wiring is carried out in accordance with the wiring diagram/layout plan and in conformity with standards and regulations

4.3 Electrical accessories in the sub circuits are mounted

and wires / cables terminated as per wiring diagrams 4.4 Special wiring for temporary sites is carried out according

to regulations and standards 4.5 Electrical installations in hazardous areas are carried out

according to regulations and standards 4.6 Electrical machines and equipment are fixed according

to the wiring diagram/standards

5. Carry out earthing 5.1 Consumer earth electrodes/plates/earth pits are installed and terminated at suitable locations conforming with regulations & standards

5.2 Earth electrodes for the standby power supply are installed and connected, as per specifications /regulations and standard practices

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Cable laying methods may include: Conduit (Steel and PVC), Trunking, Ducts, Underground, Cable trays and Cable ladders.

Industrial electrical wiring circuits include:

• Circuits for fixed electrical equipment / machines • Circuits for industrial socket outlets • Circuits for special locations and hazardous areas • Circuits for standby power supply

Electrical control and protective switchgear:

• Switchgears and control gears in main and sub circuits • Metering and monitoring devices

Critical aspects The assessment must confirm that the candidate is able to;

Ensure safety of self, others and property

Adhere to regulations standards and specifications

Adhere to Standard Colour codes, Phase sequence, Polarity

The following tools, equipment & material are included within this unit.

Tools and equipment Materials (Documents/References/Standards)

Electrician’s tool kit

Insulation Resistance tester

Earth Electrode Resistance tester

Basic masonry tools

Tacho meter

Crimping tool

Frequency meter

Tool kit for steel conduit work

Multi-meter / Clamp meter

Draw wire / tape

Phase sequence checker / tester

Power factor meter

Steel conduit

PPE

Occupational health and safety regulations

Fire protection regulations

IET regulations

Consumer protection laws

Manufacturer’s warranty and repair conditions

Electrical specifications of equipment

International Electro-technical Commission (IEC) Standards

British Standards and European Norms (BSEN)

Public Utilities Commission of Sri Lanka (PUCSL) Standards

Manufacturer specifications

Layout plans/Wiring diagrams

Latest standards & regulations related to the electrical wiring

Factory ordinance and its relevant chapters

Relevant Regulatory requirements

Required Knowledge, Skills and Worker behavior/Attitude/Soft skills

Knowledge

Skills

Knowledge on conduit laying

Read & interpret Electrical layout plans/wiring related diagrams

Electrical legislation and regulations related to industrial electrical wirings

Types of electrical wires and cables, including underground cables, their ratings and their applications

Select and use correct type and rating of industrial electrical control & protective switchgear, according to the wiring diagram/ layout plan

Select and use correct type and size of wires and cables for given circuits

Select and use correct type of industrial electrical accessories, according to given circuit

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Basic knowledge and application of :

Selection of lamp fittings

Panel enclosure selection

Ingress Protections rating (IP)

Magnetic contactor

Thermal overload relay

Molded Case Circuit Breaker (MCCB)

Miniature Circuit Breaker (MCB)

High Rupturing Capacity Fuse (HRCF) / High Breaking Capacity Fuse (HBCF)

Earth Fault Relay (EFR)

Earth Leakage Relay (ELR)

Current Transformer (CT)

Core Balance Transformer

Potential Transformer (PT)

Panel Meters

Phase Failure Relay (PFR)

Push Button switches

Cam switches

Selector switches

Adder blocks / Auxiliary contact blocks

Under Voltage Trip coil (UVT)

Shunt Trip Relay (STR)

Soft starter

Variable Speed Drives (VSD)

Variable Frequency Drives (VFD)

Single phase and three phase motor starting methods

Power analyzer

Bus Bars

Cable laying methods

Basic workshop practice

Types of electrical power tools measuring and testing instruments used in industrial electrical installation work

Types of industrial insulation material used in electrical installations

Types of earthing

Read & interpret manufacturer’s service manuals on standby supply.

Safe methods of handling heavy loads

Occupational health & safety rules and regulations related to electrical installations

First aid treatment and methods of resuscitation

Fire prevention

Local authority/enterprise policies related to industrial electrical installations

Safe working methods and personal safety procedures

Record keeping and reporting

Select the correct cable laying methods

Ability to cut, drill, file and grind with hand and electric power tools to given measurements

Use correct type of electrician’s tools & measuring and testing instruments

Joint, terminate solder and insulate electrical wires / cables including underground cables, by using specified tools

Select and use the most appropriate earth electrode for the industrial electrical installations, to suit various soil conditions.

Maintain good housekeeping

Administer first-aid and attend to electric shock victims

Use fire-fighting equipment

Apply local authority/enterprise policies in carrying out industrial electrical installation work

Safe working at heights using scaffolding, trestles, ladders, platforms, mobile towers, slab edges

Maintain records and supporting documents on testing of industrial electrical installations and periodic maintenance of standby supply

Use of PPE

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National Competency Standard and Curriculum for Electrician NVQ Level 04

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ELEMENTS OF COMPETENCE

PERFORMANCE CRITERIA

1. Inspect and test

industrial

electrical

installation

1.1 Pre preparation activities are performed as per safety

standards

1.2 Installation is checked visually for compliance with the

standards & regulations and referring to layout plan &

wiring diagrams

1.3 Electrical installation is inspected for defects / damages

and probable deviations from the layout plan, wiring

diagrams

1.4 Locations of distribution boards, electrical switchgear,

accessories and appliances are checked for standard

heights

1.5 Protective devices and accessories are checked with

specifications for compliance with the layout

plan/standards and regulations

1.6 Specified electrical tests for the installation are carried

out using specified calibrated instruments in conformity

with regulations & standards and observing safety

precautions

1.7 Results of the tests are recorded and maintained

according to the standard formats

1.8 As-built drawing is developed according to the actual

installation

2. Repair / maintain

the electrical

installation

2.1 Necessary adjustments in the control & protective

switchgear and monitoring are attended according to the

instruction manual, regulations and records

2.2 List of items/materials required for replacement are

prepared and obtained

UNIT TITLE Carry out commissioning, decommissioning and maintaining of industrial electrical installations

UNIT DESCRIPTOR This unit covers the competencies required to inspect and test industrial electrical installations after completion or at the time of decommissioning of the installations. Locate faults systematically according to regulations / standards, using specified test instruments and repair. Carry out periodical tests and maintain reports for safe and optimum performance of the electrical installation, while ensuring safety of self, others and property.

CODE E40S001U05

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2.3 Defective control & protective switchgear, damaged wires

/ cables, damaged / defective lamps / fixtures / fittings /

electrical accessories, earth electrode & faulty / damaged

earth conductors are repaired/replaced

2.4 Defective electrical components in electrical circuits and

machinery are serviced/repaired/ or replaced

2.5 As-built drawing is modified according to the changes

during repair and maintenance

3. Decommission

electrical

installation

3.1 Approval of decommission electrical equipment /

installation is consulted and obtained from authorized

personnel

3.2 Electrical equipment / installation is decommissioned

using an approved decommissioning schedule and

appropriate test equipment according to requirements

and established procedures

3.3 Electrical equipment / installation is shut down and

isolated sequentially

3.4 Unexpected situations are dealt safely, during the

isolation process

3.5 Work undertaken against work schedules is checked for

conformance with requirements and abnormalities are

reported in accordance with established procedures

3.6 Document of decommissioning electrical equipment /

installation is completed in accordance with established

procedures

Range / Context: This unit covers the competencies required for low voltage electrical installations.

Work takes place in a construction worksite, training centre or in industrial/commercial

building where the Electrician is called to perform the job.

Elaboration of terms in performance criteria

Pre preparation activities wearing Personal Protective Equipment (PPE), preparing of work area, following hygienic practices, following Standard Operating Procedures (SOP)/Work instructions and maintain physical fitness.

Decommission defines, plan, shut down or removal of an electrical system of building/equipment/plant and machinery from operation or usage.

Inspection, testing & fault rectification in this unit includes:

Overall tests on industrial electrical installations before commissioning of plant/installation

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Voltage and Current

Continuity tests on protective conductors

Continuity test of ring circuits

Insulation resistance tests

Polarity tests

Earth electrode resistance test

Residual Current Device (RCD)

Functional tests on control switchgear and accessories

Overall tests on domestic electrical installations soon after completion of the installation

Assist to the issue of electrical installation certificate, minor electrical work certificate, minor electrical wiring certificate and periodic work certificate

Phase sequence Test

Earth fault loop impedance

Periodic inspection & testing on existing industrial electrical installations

Repairs / replacements of defective components

Electrician’s Operational Methods include:

Reading / interpreting wiring diagrams

Testing of industrial electrical installations in sequential order of testing

Fault finding using smell, sound & sight assessments for damage, corrosion, wear

and electrical short/broken circuits, electrical measurements

Critical aspects The assessment must confirm that the candidate is able to;

Carryout isolation and labelling for identification

Adhere to Standard Colour codes, Phase sequence, polarity

Adhere to safe work practices and use personal protective equipment

Carry out replacements according to manufacturer’s specifications

Carry out decommissioning according to manufacturer’s instructions

The following tools, equipment & material are included within this unit. Tools and equipment Materials (Documents/References/Standards)

Electrician’s tool kit

Clamping Lighting devices

Flexible cords

Wall / Rawl plugs

Insulation tape

Personal protective equipment

Hammer drill

Soldering iron

Crimping tools

Cables - (single and multicore)

Conduit (PVC & metal)

Cable Trays, cable ladders and cable trunking

Cable lugs

Draw wire

Ladders

Angle grinder, pipe bender, Tapes & dies, pipe vice and pipe wrench

Soldering lead & fluxes

Occupational health and safety regulations

Fire protection regulations

IET regulations

Consumer protection laws

Manufacturer’s warranty and repair conditions

International Electro-technical Commission (IEC) Standards

British Standards and European Norms (BSEN)

Regulations and Publications of Public Utilities Commission of Sri Lanka (PUCSL)

Manufacturer specifications

Local authority requirements

Layout plans/Wiring diagrams

Latest standards & regulations related to the electrical wiring

Factory Ordinance and its relevant chapters

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Metal and Plastic enclosures

Electrical measuring and detecting instruments - Voltage detector - Earth resistance tester - Multi-meter(Digital and Analog) - Clip-on meter (Digital and Analog) - Insulation resistance tester - Phase sequence tester - RCD tester - Tacho meter - Lux meter - Capacitance meter - Temperature indicator / Thermometer

Required Knowledge, Skills and Worker behavior/Attitude/Soft skills

Knowledge Skills

Interpretation of circuit diagrams, service manuals, technical sketches, graphic symbols and wiring diagrams and manufacturer’s specifications.

Types of electrical tools used for wiring purposes

Types of electrical measuring instruments used in testing electrical installations

Types of electrical wiring systems for industrial purposes

Types of electrical control and protective switchgear and accessories used in industrial electrical circuits

Principles of operation of circuit breakers and their applications

Types of electrical wires / cables and their ratings and their applications

Types of industrial electrical accessories and their application on industrial electrical installations

Types of earth electrodes systems used in industrial electrical installations

Importance of testing electrical installations after completion, and thereafter carrying out periodical inspections

Troubleshooting & repair procedures in industrial electrical installations

Manual handling techniques

Safe methods of handling heavy loads

Material handling devices

Occupational health & safety legislation related to electrical installations

Refer, interpret and apply technical information including statutory regulations on industrial electrical installations

Select and use the correct type electrical tools

Use electrical measuring and testing equipment correctly and safely, test and identify faults in wiring systems

Check for appropriateness of the wiring system according to regulations

Inspect & test electrical control & protective switchgear for their optimum performance

Check the type and rating of circuit breakers / protective switchgear installed in industrial electrical installations and determine their appropriateness according to the circuit protection requirements

Use appropriate type and size of wires/cables in conformity with industrial requirements and regulations

Check for correct type of electrical accessories used, according to industrial requirements and regulations

Select substitute components, accessories, devices by referring to technical specifications

Install correct type of earth electrode, test & ensure for recommended earth electrode resistance

Test completed industrial electrical installations and carry out periodical tests

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First aid including methods of resuscitation

Fire prevention

Safe working methods

Local authority/enterprise policies

Electrical legislation and regulations related to industrial installations

Electrical installation in hazardous areas

Record keeping and reporting

Methods of joining, terminating electric wires/

cables and types of insulation on material used

Acceptable temperature limits of components, equipment and cables

Safe decommissioning procedures

in existing electrical installations in sequential order according to regulations

Safely handle heavy loads without endangering self, others & property

Safe handling of electric shock victims

Good housekeeping

Administering first aid

Use of fire protection equipment

Safe work practices in working at heights, ladders, scaffolds trestle scaffolds

Check the installation for adhering to laid down local authority / enterprise policies /electrical regulations

Check for safety precautions taken in installing electrical wiring and accessories used in hazardous areas

Documentation related to inspection and testing of industrial electrical installations

Splice, join, terminate, solder and insulate joints in electrical wires and cables using specified tools and material

Decommissioning practices

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ELEMENTS OF COMPETENCE

PERFORMANCE CRITERIA

1. Test electric

motors

1.1 Pre preparation activities are performed as per safety

standards

1.2 Information is obtained from the customer on the defective

motors

1.3 Physical / visual inspection is carried out

1.4 Motor data / name plate is read and interpreted and the

specifications of motor are identified

1.5 Mechanical defects are inspected without energizing

1.6 Motor is checked using specified test instruments to detect

electrical defects according to the standards and

regulations

1.7 Defects are observed after energizing with no load and full

load

2. Service and repair

electric motors

2.1 Motor is dismantled for internal tests, servicing, repair /

replace defective parts according to manufacturer’s

instructions and following safely precautions

2.2 Exterior parts of the motor are cleaned with specified

cleaning agents, tools & materials

2.3 Windings are checked with Insulation resistance tester

and readings are recorded

2.4 Insulation resistance of the windings is increased to the

specified level if necessary

2.5 Accessories and components of the motor are serviced

/repaired or replaced, where necessary

2.6 Serviced/repaired electric motor is re-assembled

according to manufacturer’s instructions

UNIT TITLE Maintain electric motors, generators and transformers

UNIT DESCRIPTOR This unit covers the competencies required to inspect, test, identify and locate faults, service & repair electric motors, generators and transformers using specified test instruments for safe and optimum performance of electric motors, standby generators and transformers, while ensuring safety of self, others and property.

CODE E40S001U06

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2.7 No load and load tests are carried out as specified

2.8 Details of the tests / services are recorded and

maintained in standard formats

3. Service/maintain

generators

3.1 Parameters are monitored and recorded as per the

schedules

3.2 Routine maintenance is carried out as specified by the

manufacturer

3.3 Maintenance/service records are updated as per the

schedules

4. Service/maintain

transformers

4.1 Pre preparation activities are performed as per safety standards

4.2 Transformers are isolated from main supply

4.3 Visual / physical inspection is carried out

4.4 Transformer data / name plate is read and interpreted and specifications of transformer are identified

4.5 Transformer is checked using specified test instruments to detect electrical defects according to the standards and regulations

4.6 Windings are checked with Insulation resistance tester and readings are recorded

4.7 Insulation resistance of the windings is increased to the specified level if necessary

Range / Context: This unit covers the competencies required for low voltage electrical machines

Work takes place in a construction worksite, training centre or in industrial/commercial building where the Electrician is called to perform the job.

Elaboration of terms in performance criteria

Pre preparation activities may include; wearing Personal Protective Equipment (PPE), preparing of work area, following hygienic practices, following Standard Operating Procedures (SOP)/Work instructions and maintain physical fitness.

Physical / visual inspection may include Smell, Colour change, abnormal noises & etc…

Mechanical defects may include; faulty bearings, bent shaft, unusual noise & etc…

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Electrical defects may include; loose/or burnt electrical connections, defective capacitors, burnt windings, low insulation resistance & etc…

Defects may include; tripping of protective device, difficulty in starting, low RPM, unusual noises, excessive heat & etc…

Electrical defects in PC 4.5 may include; loose/or burnt electrical connections, burnt windings, low insulation resistance & etc…

The following types of electrical machines are covered in this document

DC Motors

Electric Motors for use on single phase 230V

Electric Motors for use on 3 phase AC 400 V

Electric Motors for starting methods

3- phase two speed motors

Standby generators single and 3-phase 230/400V minimum 5Kva

Single phase transformers

Three-phase transformers

Electrical control and protection devices for

Switching

Isolation

Protection against electric shock

Protection against thermal effects

Protection against over current

Protection against short circuit current

Protection against overload

Critical aspects The assessment must confirm that the candidate is able to;

Use specified tools and test instrument, and follow accepted procedures

Handle electrical test instruments safely

Use of history records

Adhere to safe work practices and use personal protective equipment The following tools, equipment & material are included within this unit.

Tools and equipment Materials

(Documents/References/Standards)

Electricians’ tool kit

Mechanical tool kit

Multi-meter

Insulation Resistance Tester

Test bench for testing of Motors

Growler

Tachometer

Clip-on meter

Bearing pullers

Battery tester

Insulating material

Occupational health and safety regulations

Fire protection regulations

IET regulations

Consumer protection laws

Manufacturer’s warranty and repair conditions

International Electro – technical Commission (IEC) regulations

British Standards and European Norms (BSEN)

Regulations and Publications of Public Utilities Commission of Sri Lanka (PUCSL)

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Distilled water

Lubricants

Specified cleaning agents, cotton waste

Personal protective equipment

Paints and anticorrosive

Hydro meter

Rubber hammer

Bearing Analyzer

DC / AC motor starters

DC power source for DC motors

Automatic Transfer Switch(ATS)

Lifting equipment

Manufacturer specifications

Local authority requirements

Layout plans/Wiring diagrams

Latest standards & regulations related to the electrical wiring

Factory ordinance and its relevant chapters

Required Knowledge, Skills and Worker behavior/Attitude/Soft skills

Knowledge Skills

Interpretation of electric motor data /name plate information, manufacturer’s specifications, service manuals, history records technical sketches, graphic symbols and wiring diagrams

Types of electrical tools used for repair of motors and servicing of standby generators

Types of electrical measuring instruments used in testing electric motors & generators, transformers

Fundamentals of electrical rotating machines

Maintenance procedures on standby generators

Types of electric motors and their construction

Types of transformers their construction - Welding transformers - Control transformers - Power transformers (step-

down/step-up) - Isolation transformers - Auto transformers - Variable voltage transformers

Working principles of electric motors, generators and transformers

Types of electrical control and protective switchgear and accessories used in electric motors & generators

Procedures in dismantling & re-assembling of electric motors

Common faults found in electric motors/ generators/transformers and troubleshooting methods

Manual handling techniques

Safe methods of handling heavy loads

Read electric motor/transformer data /

name plate information.

Refer, interpret and apply technical

information including statutory

regulations on electric motors, motor

control switchgear and transformers

Select and use the correct type electrical

tools specified for repair of electric motors

and transformers

Use electrical measuring and testing

equipment correctly and safely, test and

identify faults in electric motors, standby

generators and transformers

Fault finding in electric motors and

transformers

Maintain Standby generators and

transformers

Identify different types of electric motors

and their parts

Identify different types of transformers

Select correct type of electric motor and

allied motor control & protective switch

gear according to the requirement

Dismantle and re-assemble electric

motors in sequential order

Test electric motors/ generators

/transformers and identify defects

Safely handle heavy loads without

endangering self, others & property

Safe handling of electric shock victims

Good housekeeping

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Material handling devices

Occupational health & safety legislation applicable to electrical installations

First aid including methods of resuscitation

Fire prevention

Safe working methods

Local authority/enterprise policies

Electrical legislation and regulations related to electric motors and allied motor control switchgear

Preventive maintenance work on motors, stand by generators and transformers

Record keeping and reporting

Type of motor coupling and alignment

Special motors - Permanent Magnet Induction motors - Slip-ring motors - Servo motors - Synchronous motors - Stepper motors - Brushless DC motors - Principals of Excitation systems - Automatic Voltage Regulators(AVR)

Administering first aid

Use of fire protection equipment

Safe work practices in working at heights,

ladders, platforms

Take safety precautions in installing &

handling electric motors, standby

generators and transformers in

hazardous areas

Service/Maintain electric motors, control

switchgear and transformers

Service and maintain Standby generators

Documentation related to testing/

servicing/ maintenance of electric motors

stand by generators and transformers

Alignment of machines

Test the performance of AVR

Replace AVR

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ELEMENTS OF COMPETENCE

PERFORMANCE CRITERIA

1. Prepare material

for installation of

electrical control

and protective

switchgear

systems

1.1 Pre preparation activities are performed as per

safety standards

1.2 Electrical control circuits are read and interpreted

1.3 Layout plans / manufacturer’s specifications / service

manuals are read and interpreted

1.4 Layout plan / manufacturer’s specifications are

checked and decided on the location of control panel

enclosure/s

1.5 Conduit / trunking / casing & capping, are prepared

for the laying of wires and cables according to the

layout diagram

1.6 Brackets/holders/ fittings are prepared as necessary

for mounting / fixing of panel enclosure/s

components

1.7 Different units of the control system are assembled

2. Install electrical

control and

protective

switchgear

systems

2.1 Conduit / trunking / casing and capping necessary to

run the wires and cables for the control system are

installed as per layout plan

2.2 Mounting boards / brackets for the units are

installed, as necessary

2.3 Components of the system are installed as specified

in the lay out plan / diagram

2.4 Wires and cables are laid and terminated in the

control units

2.5 Control and protective switchgear systems are

commissioned and informed to the client / relevant

UNIT TITLE Install, service / repair or replace electrical control & protective

switchgear systems

UNIT DESCRIPTOR This unit covers the competencies required to install industrial electrical control and protective switchgear systems. Service / repair and maintain electrical control and protective switchgear systems using specified tools and test instruments, according to manufacturer’s specifications/instructions where applicable, conforming to standards and regulations, while ensuring safety of self, others and property.

CODE E40S001U07

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authority on the operating procedure and periodic

testing / maintenance of the system

3. Service / Repair /

Replace electrical

control and

protective

switchgear

systems

3.1 Electrical control and protective switchgear systems

are tested according to manufacturer's instructions,

regulations and specifications

3.2 Adjustments to the system are made according to

manufacturer’s instructions and specifications

3.3 Defective components/accessories of control

systems are repaired according to manufacturer’s

instructions and specifications

3.4 Performances of electrical control protective systems

& switchgears are tested according to specifications/

regulations

Range / Context: Work may take place in a construction worksite or building where the Electrician is called to perform the job.

Elaboration of terms in performance criteria

Pre preparation activities may include; wearing Personal Protective Equipment (PPE), preparing of work area, following hygienic practices, following Standard Operating Procedures (SOP)/Work instructions and maintain physical fitness.

Electrical control circuits may include; Direct On Line(DOL) starter, Forward reverse, Star delta, Soft starter, Variable Frequency Drive (VFD) , Automatic Transfer Switch (ATS).

This unit applies to the following:

Electrical control & protective switchgear in industrial electrical installations

Electric motor control & allied protection switchgear

Special Electrical control & protection switchgear for standby generators, emergency power supplies

Power factor improving systems

Critical aspects The assessment must confirm that the candidate is able to;

Ensure correct functioning of the control and protective switchgear systems

Adhere to safe work practices and use personal protective equipment

Adhere to manufacturer’s instructions on the use of testing instruments

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The following tools, equipment & material are included within this unit.

Tools and equipment Materials

(Documents/References/Standards)

Electrician’s tool kit

Insulation resistance tester

Multi-meter

Wires/ cables

Material required for the installation

Personal Protective Equipment

Scientific calculator

Power factor measuring instruments

Power and energy measuring instruments

Occupational health and safety regulations

Fire protection regulations

IET regulations

Consumer protection laws

Manufacturer’s warranty and repair conditions

International Electro – technical Commission (IEC) standards

British Standards and European Norms (BSEN)

Regulations and Publications of Public Utilities Commission of Sri Lanka (PUCSL)

Manufacturer specifications

Local authority requirements

Layout plans/Wiring diagrams

Latest standards & regulations related to the electrical wiring

Factory ordinance and its relevant chapters

Required Knowledge, Skills and Worker behavior/Attitude/Soft skills

Knowledge Skills

Interpretation of circuit diagrams, service manuals, technical sketches, graphic symbols and wiring diagrams and manufacturer’s specifications

Procedures of replacing, servicing, repair of protective switchgear

Power factor improvement methods

Magnetic Contactors for capacitor switching

Types of electrical tools used for wiring purposes

Types of electrical measuring instruments used in testing electrical installations

Types of electrical wiring systems for industrial purposes

Types of electrical control systems & protective switchgear systems used in industrial electrical installations

Principles of operation of circuit breakers and their applications

Types of electrical wires and cables and their ratings/applications

Types of industrial electrical accessories and their application on electrical control & protective switchgear systems

Importance of testing & periodical inspections on electrical control & protective switchgear systems

Troubleshooting & repair procedures in electrical control & protective switchgear systems

Select and use the correct type electrical

tools

Install electrical protective switchgear

systems according to specified wiring system

Inspect & test electrical protective switchgear

systems for the optimum performance

Select and use correct type of electrical

control & protective switchgear systems

according to the requirement

Use correct type and rating of circuit

breakers/ protective switchgear installed in

electrical control & protective switchgear

systems and determine their appropriateness

according to the circuit protection

requirements

Use appropriate type and size of wires/cables

in conformity with requirements

Select and use correct type of industrial

electrical accessories used, according to

requirements of regulations

Test electrical protective switchgear systems

and do periodical tests in sequential order,

according to regulations

Use of power factor improving system

Troubleshoot electrical protective switchgear

systems in conformity with manufacturer’s

specifications, instructions

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Common faults in industrial power control & Protection switchgear

Manual handling techniques

Safe methods of handling heavy loads

Material handling devices

Occupational health & safety applied to electrical Installation

First aid including methods of resuscitation

Fire precautions

Safe working methods

Local authority/enterprise policies

Electrical legislation and regulations related to electrical control & protective switchgear systems

Electrical installations in hazardous areas

Record keeping and reporting

Handle heavy loads without endangering

self, others & property

Treat electric shock victims

Good housekeeping

Administer first aid

Use fire protection equipment

work safely at heights, ladders, scaffolds

Install electrical protective switchgear

systems adhering to laid down local

authority/enterprise policies/electrical

regulations

Follow safety precautions in installing

electrical control & protective switchgear

systems in hazardous areas

Documentation related to inspection and

testing of electrical control & protective

switchgear systems

Use of measuring equipment

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ELEMENTS OF COMPETENCE

PERFORMANCE CRITERIA

1. Install appropriate

programmable

logic control

system

1.1 Pre preparation activities are performed as per

safety standards

1.2 Manufacturer’s relevant instructional/service manual

referred to, and machine functional diagram are read

and interpreted and functions of the input/output

devices of the system are identified as instruction

given by the superior

1.3 Input/output devices are connected to the PLC

system according to the functional diagram

1.4 Selected PLC system is programmed according to

the given functions

1.5 Machine run and required performance are checked

as per manufactures instructions

2. Maintain

Programmable

Logic Control

(PLC)

systems/machines

2.1 Manufacturer’s service manuals/software are

referred and machines / systems are tested, and

locations of faults identified

2.2 Faults in input/output devices are located and faulty

components are serviced/repaired/replaced, as

necessary

2.3 Defects of PLC system are identified and

troubleshooted possible faults, if not reported to the

relevant person

2.4 Faults in the PLC system are identified and

troubleshooted possible faults, if not reported to the

relevant person

2.5 Software programme is uploaded to the PLC as

necessary

2.6 Hard and soft copy of programme are maintained

according to the SOP

UNIT TITLE Install and troubleshoot programmable logic control systems

UNIT DESCRIPTOR

This unit covers the competencies required to install, maintain industrial Programmable Logic Control (PLC) systems as per manufacturer’s specifications & instructions, conforming to standards and regulations, while ensuring proper performance of the system and safety of self, others and property.

CODE E40S001U08

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3. Maintain/repair or

service

input/output

devices

3.1 Control devices and final working elements and their

functions are identified

3.2 Defects in the control devices and final working

elements are diagnosed and located

3.3 Faulty components are serviced/replaced, as

necessary

3.4 Functional tests on the control devices and final

working elements are carried out

3.5 Control devices and final working elements are

checked for satisfactory performance of the system

or machine

Range / Context: Work may take place in a factory or industrial establishment where programmable control systems limited to minimum of 5 inputs, 8 outputs.

Elaboration of terms in performance criteria

Pre preparation activities may include; wearing Personal Protective Equipment (PPE), preparing of work area, following hygienic practices, following Standard Operating Procedures (SOP)/Work instructions and maintain physical fitness.

This unit covers to the following:

Input output devices such as protective relays, sensors & proximity switches, solid

state relays (Digital and Analog)

PLC based control systems

Machine process control & protection

Types of encoders

Critical aspects The assessment must confirm that the candidate is able to;

Use computer for downloading and uploading of software programmes and operational data

Troubleshoot, identify faults and ensure correct functioning of the system

Adhere to safe work practices and use personal protective equipment

Use manufacturer’s specifications / instructions

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The following tools, equipment & material are included within this unit. Tools and equipment Materials

(Documents/References/Standards)

General Electrical & mechanical tools

Multi-meter

Logic probe

Voltage detector

Logic analyser

PLC based electrical control device/machine

Computer with necessary software / hardware

Input/output signal stations

Manufacturer’s software for programming the PLC

Occupational health and safety regulations

Fire protection regulations

IET regulations

Consumer protection laws

Manufacturer’s warranty and repair conditions

International Electro – technical Commission (IEC) regulations

British Standards and European Norms (BSEN)

Regulations and Publications of Public Utilities Commission of Sri Lanka (PUCSL)

Manufacturer specifications

Local authority requirements

Layout plans/Wiring diagrams

Latest standards & regulations related to the electrical wiring

Required Knowledge, Skills and Worker behavior/Attitude/Soft skills

Knowledge Skills

Interpretation of circuit diagrams, service manuals, technical sketches, graphic symbols and wiring diagram s and manufacturer’s specifications

Fundamentals of Digital / Analog Electronics

Types of PLC based machines and their applications

Trouble shooting techniques in PLC based machines

Motor control switchgear and their applications with PLC

Common faults in industrial PLC based machines

Safety procedures to be followed

Fundamental of hydraulic and pneumatic valves / accessories

Sensors and proximity switches

Method of programming Analog / Digital input output devices

Type of PLC

PLC programming languages

Ladder Diagrams

Functional Block Diagrams

Sequential Function Charts

Structured Text

Instruction List

Test and identify faults in electrical control systems

Install PLC software in PLC based machines

Inspect & test PLC based control systems for their optimum performance

Select and use correct type of electrical control systems according to the requirement

Read & understand and apply PLC based software

Adhere to safe working procedures & practices

Record keeping and reporting

Use of personal computers

Read and interpret specifications and manuals

Basic Mathematical skills

Control circuits wiring skills

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Section 2

CBT CURRICULUM

FOR THE OCCUPATION OF

ELECTRICIAN

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CBT CURRICULUM

FOR THE OCCUPATION OF

ELECTRICIAN (CBT Curriculum Code: E40S001)

Content

Section 2: Curriculum Code No. Duration (Hrs)

Page

1. Communication skills for workplace E40S001BM1 12hrs 49 2. Workshop Calculation & Science E40S001BM2 60hrs 50-51 3. Team Work E40S001BM3 12hrs 52 4. Occupational health and safety E40S001M01 30hrs 53-54

5. Basic workshop practice E40S001M02 30hrs 55

6. Principles of Electricity E40S001M03 120hrs 56-57

7. Draw wiring diagrams E40S001M04 30hrs 58

8. Make Low Voltage (LV) electric cables joints E40S001M05 30hrs 59

9. Carry out electrical Installation in buildings E40S001M06 250hrs 60-62

10. Repair and maintain electrical appliances and equipment I

E40S001M07 60hrs 63

11. Inspect, test, diagnose and repair faults in electrical installations of buildings

E40S001M08 30hrs 64

12. Prepare Cost Estimates E40S001M09 15hrs 65

13. Carry out industrial electrical Installations E40S001M10 200hrs 66-67

14. Assemble LV distribution boards E40S001M11 90hrs 68-69

15. Install, repair and maintain electrical control circuits & equipment

E40S001M12 200hrs 70-71

16. Repair & maintain electrical appliances and equipment II

E40S001M13 48hrs 72

17. Maintain and repair of electric motors E40S001M14 60hrs 73-74

18. Maintain and repair standby generators and LV transformers

E40S001M15 30hrs 75-76

19. Carry out commissioning, maintaining and decommissioning of industrial electrical installations

E40S001M16 30hrs 77-78

20. Install and maintain Programmable Logic Controllers (PLC)

E40S001M17 100hrs 79-80

Total 1437

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Module Title Communication skills for workplace

Module Code E40S001BM01

Module Type Basic Module

Duration (Hrs.) 12 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - communicate ideas and information at the workplace effectively

Learning Content

Theory

Listening skills

Telephone etiquettes

Presentation skills

Verbal and non-verbal communication

Safety symbols & procedures

Basic English relevant to workplace and type of work

Organization’s rules, regulations and procedures

General norms of polite conduct

Forms of different manner of address appropriately to customers, superior and subordinates and persons in different positions

Customs and practices of different ethnic and religious groups

Gender issues relevant to the communications

Trends in related technology

Friendliness through a friendly tone, a personal question, or simply a smile, encourage coworkers to engage in open and honest communication

Respect – convey respect for others and their ideas

Practical

Role plays and dramas

Assignments 01 - Provide opportunities to trainees to present learned content

Assignments 02 – Prepare list of 250 – 300 technical / vocational terms in English used in relevant industry during the course period

Assignment 03 – Collect manufacturers guidelines/ operational instructions / specifications in relevant field, prepare a file and interpret the information

Teaching-Learning Activities

Assignments

Illustrated talk

Demonstrations

Role play & Drama

Forms of Assessment

Formative / Continuous Assessment

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Module Title Workshop Calculation & Science

Module Code E40S001BM02

Module Type Basic Module

Duration (Hrs) 60 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - perform basic arithmetic and trigonometric operations in the

workplace when and where required - describe electrical and mechanical characteristics related to

welding process - prepare development of surfaces by drawings

Learning Content Theory

Basic Arithmetic

Area, Volume

Basic trigonometry and angles

Units and Measurements (Length, Volume, Speed, Time)

Conversion from metric to BS and vice versa

Basic idea of Work, Energy, Power & Pressure

Properties of Materials - Basic introduction to Stress, Strain - Definition of Stress - Types of stress - (Tensile, Compressive, Shear) - Metal expansion and contraction - Metal corrosion and prevention

Heat Treatment Process - Basic introduction - Definition of heat treatment - Definition of Annealing, Normalizing, Hardening and

tempering and Case hardening

Units & measurement - Description - Care and use of Micrometers (Outside and depth

micrometer) - Micrometer adjustments - Vernier calipers - Welding gauges

Basic electricity - Electricity principles - Ground connections - Introduction to voltage, Current, Resistance, Power,

Energy - Clip-on meter, Voltmeter - Conductors & insulators

Technical Drawings - Geometric Construction - Preparing development of surface - Concept of true length (Principal methods of

development, Development of simple solids like cubes, prisms, cylinders, pyramids, cones)

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Practical

Practice arithmetic and trigonometric operations

Measuring Practice

Drawing practice

Teaching-Learning Activities

Illustrated talk

Demonstrations

Group and individual practices

Use video clips

Assignments

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Team Work

Module Code E40S001BM03

Module Type Basic Module

Duration (Hrs) 12 Hours

Learning Outcomes At the end of this module student should be able to; - contribute positively to the work in team environment

- work effectively with others in a socially diverse environment

- respect and understand the views of others

- give, receive and act upon feedback

- identify and describe own roles and roles of others

Learning Content Theory • Simple concepts of team behaviour

• Elementary group dynamics

• Basic knowledge in social and demographic structures

Practical

Identify and establish team purpose, team member’s roles and responsibilities

Coach and motivate team

Assignment 01 - Form a group for workshop cleaning, machine maintenance, waste management and give the feedback on group effort

Assignment 02 - Arrange sports activities / social events

Teaching-Learning Activities

• Assignments

• Lecturers

• Role plays

• Case studies

• Team building activities

• Coaching and mentoring

Forms of Assessment Formative Assessment + Summative Assessment

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Module Title Occupational Health and Safety

Module Code E40S001M01

Module Type Basic Module

Duration (Hrs.) 30 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - use appropriate Personnel Protective Equipment (PPE) - apply prevention methods from electric shock - practice first aid - demonstrate the use of fire extinguishers

Learning Content

Theory

Personal Protective Equipment (PPE)

Safety tools and testing equipment and tools

Electric shock

- Safe Extra Low Voltage (SELV) - Safe Low Voltage (SLV) - Phase and neutral - Operation Principle of neon tester

Prevention from electric shock - Isolation and locking - Display notices

Importance of earthing

Handle emergency situations

First aid - related to electric shock - related to work place accidents - related to fire

Prepare workplace to minimize accidents

Handling operational controls

Safety sign boards, colors and symbols

Classification of fire and fire protection

Selection of fire extinguishers and firefighting methods

Rules and regulations related to work place safety

Lifting methods

Use of ladders/scaffolding

Manual handling principles and ergonomic parameters

Safety practices applicable to solar systems

Waste disposal methods

Practical

Use personal protective equipment

follow and use of symbols / colours for safety

Preparation of workplace and work bench so as to minimize accidents

Earthling of bus-bars in maintenance work and its importance

Identification of types of fire extinguishers to be used for different types of fire and using them

Providing necessary first aid in an electric shock

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Teaching-Learning Activities

Illustrated talk

Demonstrations

Role plays

Video shows

Assignments

Projects

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Basic Workshop Practice

Module Code E40S001M02

Module Type Basic Module

Duration (Hrs.) 30 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - perform basic workshop practices - identify measuring tools and equipment and describe their

applications and procedures for use - identify types of tools and machinery used in electrical

workshop

Learning Content Theory

Materials used in electrical industry

Hand tools and power tools

Measuring tools and equipment - Steel ruler - Measuring tape - Vernier caliper - Micrometer - Sprit level - Water tube - Thread gauge - Radius gauge

Files

Chisels

Hammers

Vices

Practical:

Measure and mark work pieces

Cut work pieces

File work pieces

Grind work pieces

Bore holes using electric hand drill

Bore holes using bench electric drilling machine

Cut thread using tap and die

Bore holes using portable electric hammer drill

Cut thread on steel conduits using stock and dies

Cut P.V.C. conduits, steel conduits and casings using hack-saw

Bend steel conduits using conduit bender

Mark Levels using levelling tube and spirit level

Cut walls using hammer, cold chisel or angle grinder

Cover damages on walls with mortar

Fix accessories for steel conduits

Assembling metal parts using pop-rivet gun

Teaching-Learning Activities

Illustrated talk

Demonstrations

Assignments

Individual practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Principles of Electricity

Module Code E40S001M03

Module Type Basic Module

Duration (Hrs.) 120 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - predict the behaviour of voltage in series and parallel - distinguish between voltage, current, resistance, energy

and power - utilize testing devices for analysis of circuits - analyze circuits containing loads in series, parallel and

series-parallel combinations

Learning Content

Theory

Electrical quantities

Voltage

Current

Resistance

Introduction of AC/DC power supply

Conductors & Insulators

Ohm’s law

Kirchhoff’s 1st and 2nd Laws

Electrical measuring instruments

Simple electrical circuits

Power and energy

Magnetism & Electro magnetism

Electro-magnetic induction and related laws

Inductance and inductors

Capacitance & Capacitors

Types of electric lamps

Incandescent lamps

Gas discharge lamps

LED lamps

Introduction to power generation, transmission and distribution

Principle of three-phase power generation

Identify Low /Medium/ High voltage sources

Alternating current measurements

Frequency

Average value

RMS value

Peak value

Simple AC Circuits

Inductive reactance

Capacitive reactance

Impedance

Power in AC circuits and power factor

Principles of transformers

Types of transformers

Step up and Step down transformers

Auto transformers (Tapped winding)

Isolation transformers

Potential transformers

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Current transformers

Introduction to Solar Power Systems - PV cells - Solar invertors - Protective devices and switch gears - DC Cables

Practical Measure voltage / current / resistance

Measure insulation resistance / conductivity

Do calculations using Ohm’s law

Identify insulators and conductors

Ensure safeguarding from electricity

Teaching-Learning Activities

Illustrated talk

Demonstrations

Assignments

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Draw Wiring Diagrams

Module Code E40S001M04

Module Type Basic Module

Duration (Hrs.) 30 Hours

Learning Outcomes After completion of this module the trainee will be able to: - identify different symbols used in electric circuits

- identify symbols used for electric equipment - interpret diagrams related to electrical installation work - draw circuit diagrams for electric wiring including

information necessary for installing electric wire in a given building according to customer request

Learning Content Theory

Different symbols used in electrical wiring and layout diagrams

Symbols used for electrical accessories, switch gears and equipment

Types of diagrams related to electrical installations

IET regulations in drawing electric wiring circuits

International symbols used for different electric equipment / accessories (electric switches, electric plugs, electric lamps, electric motors etc.)

Colour codes used for classification of electric wires

Data provided by codes used for electric cables (eg. 7/50)

Practical

Draw different symbols used in electric circuits

Draw symbols used for electric equipment

Read electric circuits Draw circuit diagrams for electric wiring including

information necessary for installing electric wire in a given building according to customer request

Teaching-Learning Activities

Illustrated talk

Demonstrations

Assignments

Individual practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Make Low Voltage (LV) Electric cable joints

Module Code E40S001M05

Module Type Core Module

Duration (Hrs.) 30 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - join various types of cables - Make cable joints - join underground cables

Learning Content

Theory

Identification of Low voltage cables - Size - Type (Single core/Multi core, Cu/Al, armoured

/unarmoured) - Insulation material (XLPE/PVC) - Cables for different applications

Voltage drop

Current carrying capacity

Installation methods

Practical

Make following joints - Straight joint (Single and multi-stranded cable) - Lug termination - T-joint - “T”-lug joint - Straight joint using a ferrule - Solder cable joint - Insulate a joint using insulating materials - Fix cable gland for armored/unarmored cable - Cable terminations - Terminate of armored cable

Teaching-Learning Activities

Illustrated talk

Demonstrations

Assignments

Individual practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Carry out electrical Installation in buildings

Module Code E40S001M06

Module Type Core Module

Duration (Hrs.) 250 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - read and interpret wiring diagram for installation plan - prepare conduit, material and accessories - perform related tasks of building circuit installation - identify solar accessories in electrical installation

Learning Content

Theory

Regulations (IET regulations) applicable for electric installation

Sri Lanka Government regulations applicable for electric installation (CIDA, PUCSL etc.)

Deciding of circuits as per the load

Selection of Over Current Protective Devices (OCPD)

according to the loads

Selection of cables according to current rating of OCPD

Selection of cables according to Voltage drop

Selection of Residual Current Circuit Breakers(RCCB) according to current ratings and sensitivity

Spacing and sizes of wiring clips

Ring circuit / Radial circuits

Differences between Isolator and MCB

Timer

Impulse relays

Single, Two way, push button and intermediate switches

Rotary and MCB type changeover switches

Shaver sockets

Earth electrodes and earthling cables

Door openers

Exhaust fans

Water geezers

Automatic water level control systems (Float and electronic types)

Types of electrical conduits, casing & capping trunking etc… and their applications and cutting/jointing /fixing methods

Electrical tools & measuring instruments used in domestic electrical installation work

Identify soil condition and selection of earth electrode

Methods of testing earth electrode resistance

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Practical:

Draw wiring diagram for installation plan

Mark electrical points as per the layout diagram on the

building

Lay PVC casing and capping

Lay PVC conduits

Install single pole one-way switch circuit

Install two-way switch circuits

Install intermediate switch circuits

Install socket outlet circuits

Install impulse relay circuits

Install staircase lighting timer switch circuits

Install ring socket outlet circuits

Install radial socket outlet circuits

Install distribution board

Install calling bell circuits

Assemble fluorescent lamp circuits

Fix wall mounted lamp

Fix pendent lamp

Fix chandelier lamps

Install exhaust fans

Install wall fans

Install ceiling fans

Install security lamp circuits

Install electric door opening circuits

Install dimmer switches

Install domestic water pumps circuits

Install automatic water level controls

Install shaver sockets

Install single/three phase distribution board/consumer

unit

Install surge protection devices

Install earth electrodes

Identify/Locate faults in single/three phase electrical

installation

Note Existing prices (roughly) for each material,

accessory and labour requirement

Ground all metal conduits

Fix suitable size of conduits and related accessories

Fix Switches and sockets at a specific height from the ground according to standard regulations

Connect power supply to electrical machines / equipment

Lay underground cables in domestic installations

Teaching-Learning activities

Illustrated talk

Demonstrations

Assignments

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Individual or group practical

Site visits

projects

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Repair and maintain electrical appliances and equipment I

Module Code E40S001M07

Module Type Core Module

Duration (Hrs.) 60 Hours

Learning Outcomes

After completion of this module the trainee will be able to:

- repair and maintain electrical appliances and equipment

Learning Content

Theory

Interpret manufacturer’s user / service manuals

Trouble shooting techniques in electrical appliances and equipment

Types of single phase and three phase motors and starting methods

Trouble shooting techniques in motors and their control circuits

Types of gas discharge lamps and LED lamps

Typical faults in gas discharge lamp fittings, LED lamps

Measurements using Ohmmeter, Voltmeter, Ammeter, Insulation Resistance Tester (megger), Energy meter, Power Analyzer

Internal circuit of single phase and three phase motors

Internal circuit of series motors

Fluorescent lamps

Internal circuit of high pressure lamps

Condition of electronic equipment

Practical

Repair fluorescent lamp fittings

Troubleshoot / repair electrical appliances and equipment

Service ceiling fans

Service exhaust fans

Repair emergency lamps

Repair electrical circuit of discharge lamps

Repair electrical circuit of water pumps

Repair water geyser

Repair electrical circuit in portable hand power tools

Teaching-Learning activities

Illustrated talk

Demonstrations

Individual practices

Individual and group practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Inspect, test, diagnose and repair faults in electrical installations of buildings

Module Code E40S001M08

Module Type Core Module

Duration (Hrs.) 30 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - inspect, test, diagnose and repair faults in electrical installations

of buildings

Learning Content

Theory

Trouble shooting procedures and techniques

Record keeping procedures related to electrical loads

Effects of poor terminations of Electrical panel boards

Lightning surge effects

Effects due to environmental conditions

Practical:

Carry out Visual Inspection

Carry out Continuity and Polarity Testing

Carry out Insulation resistance testing

Carry out Phase Sequence Test

Carry out Earth electrode Resistance Test

Carry out Testing of RCD/ RCCB with standard tester

Diagnose faults in electrical panel boards in buildings

Teaching-Learning Activities

Illustrated talk

Demonstrations

Individual practices

Individual and group practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Prepare Cost Estimates

Module Code E40S001M09

Module Type Core Module

Duration (Hrs.) 15 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - calculate costs to find price

Learning Content

Theory

Methods of calculating raw material cost, labour cost, overhead costs, financial cost

Quality and standards of materials

Market prices of materials and accessories

Taxes and government dues

Profit and overheads

Contingencies

Supply authority policies on electricity supply to consumers

IET regulations, Supply authority requirements, SLSI, CIDA requirements, Public Utilities Commission of Sri Lanka (PUCSL) rules and regulations

Practical

Communicate with client

Prepare layout diagrams for wiring

Prepare layout diagrams for conduit laying

Prepare material list with specifications

Prepare accessories list with specifications

Calculate costing include raw material cost, labour cost,

overhead costs, financial cost, contingencies

Teaching-Learning Activities

Illustrated talk

Demonstrations

Individual practices

Group and individual practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Carry out industrial electrical Installations

Module Code E40S001M10

Module Type Core Module

Duration (Hrs.) 200 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - select industrial circuit components - install industrial Electrical circuits

Learning Content

Theory

Introduction to 3 phase power generation

Consumer supply- 3 phase 4 wire

3 phase 4 wire distribution systems - TT system - TNC system - TNCS system - TNS system

TT system used in LT distribution in Sri Lanka

Importance of neutral earthing in 3 phase power sources

Active power, reactive power and apparent power

Power factor improvement methods

Contactors for capacitor switching

Power factor controllers

Capacitors for power factor improvements

Calculation of total power in 3 phase balanced and unbalanced loads with given data

Power measuring methods in 3 phase loads

Current transformers and potential transformers

Types of power analyzers and connecting methods

Importance of polarity of current transformers

Isolation and switching according to regulations

Importance of load balancing

Cable management systems

Conduits (Rigid and flexible) and accessories

Casing and capping

Cable trays

Trunking and Pull box

Cable ladders

Cable glands

Cable laying methods- armoured and unarmoured

Bus-bar risers in high rise buildings

Socketed and lighting bus-bar trunking system

Principle, types and applications of manual change over switches and automatic transfer switches and Automatic Main Failure (AMF)

Practical

Draw / read and interpret industrial installation diagrams

Read and interprets conduits system layouts

Prepare steel conduits

Cut thread in steel conduits

Bend steel conduits

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Arrange cable trays

Lay steel conduits

Cut holes using hole cutters on enclosures and trunking

Install cable metal trunking

Make Circuit Protective Conductor terminations on all

metal parts

Install main panel board with Change-Over Switch(COS)

/ Automatic transfer switch

Make identification marks on bus-bars and distribution

boards

Install single phase sub distribution boards

Install three phase sub distribution boards

Connect LV cables from main supply to main distribution

board

Lay underground cables

Install earth electrodes

Install three / four pole Miniature Circuit Breakers (MCB)

Install three / four pole Molded Case Circuit Breaker

(MCCB)

Install three / four pole isolators

Check the phase sequence

Install single phase industrial socket outlets

Install three phase industrial socket outlets

Install outdoor lamp fittings

Install DOL starters for single phase motors

Install DOL starters for three phase motors

Install Star-Delta starters for three phase motors

Install kilowatt-hour Meters (single phase / three phase)

Install power analyzer

Install capacitor banks for power factor improvements

Install surge protection devices

Teaching-Learning activities

Illustrated talk

Demonstrations

Individual practices

Individual and group practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Assemble LV distribution boards

Module Code E40S001M11

Module Type Core Module

Duration (Hrs.) 90 Hours

Learning Outcomes

After completion of this module the trainee will be able to:

- Draw lay out diagrams of power distribution boards - Draw control wiring diagram for ELR, EFR, PFR, and

instrumentation - Lay out component of distribution boards - Wire LV distribution boards - Test functions of distribution boards

Learning Content

Theory

Operating principles and applications of - Isolators - Miniature Circuit Breaker (MCB) - Moulded Case Circuit Breakers (MCCB) - Residual Current Circuit Breakers (RCCB)/

Residual Current Devices (RCD) - High Rupturing Capacity (HRC/HBC) fuse

categories and fuse carriers - Air Circuit Breakers - Oil Circuit Breakers

Applications of - Earth Leakage Relay (ELR) and Core Balance

Transformer (CBT) - Earth Fault Relay (EFR) - Phase Failure Relay (PFR) - Shunt Trip Relay (STR) / Under Voltage Trip Relay

(UVT)

Panel meters (Analogue and digital) and indicator lamps

Voltmeter and ammeter selector switches

Accessories for panel wiring (Cooling fans, Cable lugs, cable markers, cable tie and holders, cable tag, slotted trunking, earth continuity jumpers, colour end caps, legend plates, DIN railing, bus-bar chambers, comb bus bars, and supporters etc.)

Control circuit wiring diagrams

Types of enclosures and index of protection

Practical

Draw and interpret control circuit wiring diagrams

Fix bus-bars in metal enclosures

Fix MCBs, MCCB, Isolators, RCCB and HRC fuses in enclosures

Install under/over voltage trip relays and shunt trip relays in MCCBs in panel boards

Install ELR, EFR and PFR units on enclosures in panel boards

Install current transformers and core balance transformers in enclosures

Install analog and digital measuring instruments, selector switches and indicator lamps

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Install Surge Protective Devices (SPD)

Carry out control wiring, power cabling and distribution boards

Test function of protective relays and protective devices

Teaching-Learning Activities

Illustrated talk

Demonstrations

Assignments

Individual and group practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Install, repair and maintain electrical control circuits & equipment

Module Code E40S001M12

Module Type Core Module

Duration (Hrs.) 200 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - install electrical control circuits and related equipment - maintain electrical control circuits and related equipment - repair electrical control circuits and related equipment

Learning Content

Theory

Functions of cam switches

Interpretation of motor name plate data

Motor starting methods

Principles and application of motor control switch gears and control components

Isolation/control transformers

Types and applications of sensors

Types and applications of time delay relays

Principle and applications of DC motor drives

Principle and applications of variable frequency drives

Principle and applications of soft starters

Principle and selection of insulation resistance tester (Megger)

Principle and application of Solid State Relays (SSR)

Identification of terminals of overload switches and their function

functions and applications of counter meter

Functions and applications of Ammeter and current transformer

Functions and applications of voltmeter and voltage transformer

Applications tachometer

Types on sensors and their applications in industry

Principle operation and applications of magnetic contactor

Practical

Install / replace cam switches

Install / replace limit switches

Install / replace emergency switches

Install / replace printed circuit board and electronic units

Install / replace counter meters

Install / replace timer switches

Install / replace push button switches

Install / replace temperature controllers and set parameters

Install / replace ampere meters and voltmeters

Install / replace RPM meters

Install / replace contactor coils

Install / replace relays, contactors & thermal overload relays

Install / replace slip ring motor starters

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Install / replace earth fault / leakage relay

Install / replace pressure switch

Install / replace thermal switch

Install / replace variable resistors

Install / replace RTD sensors

Install / replace photo electric sensors and switches

Install / replace proximity sensors

Install / replace auto-transformer starter

Install / replace float switch

Install / replace solenoid valves

Install / replace thermo couples

Check cable termination

Install / replace current transformer

Install / replace control transformers

Install / replace indicator lamps

Install / replace DC Motor drives, VFD and soft starters and set parameters

Install / replace power analyzer, kWh meters and set parameters

Install / replace frequency meter

Service electrical panel boards

Teaching-Learning Activities

Illustrated talk

Demonstrations

Individual practices

Individual and group practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Repair & maintain electrical appliances and equipment II

Module Code E40S001M13

Module Type Core Module

Duration (Hrs.) 48 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - repair and maintain electrical appliances and equipment

Learning Content

Theory

Type of single phase motors used in electrical appliances and their construction

- Universal motors - Shaded pole - Split phase - Capacitor start and run - Capacitor start induction run - Capacitor start capacitor run

Speed control methods as applicable

Specifications of LED lamps, advantages and limitations compared with other types of lamps

Principle of water geysers, safety features and applicable standards

Practical

Service ceiling fans

Service exhaust blower fans

Repair fluorescent lamp fittings

Replace LED drives and chips in LED lamps

Service electrical circuit in portable hand power tools

Service electrical circuit of heavy power tools

Repair electrical circuit of water pumps

Repair discharge lamp fittings

Repair water geysers

Teaching-Learning Activities

Illustrated talk

Demonstrations

Individual practices

Individual and group practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Maintain and repair of electric motors

Module Code E40S001M14

Module Type Core Module

Duration (Hrs.) 60 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - maintain and repair electric Motors

Learning Content

Theory

Types of 3 phase motors - Induction motors (Squirrel cage motors, Wound

rotor motors) - Synchronous motors - Permanent magnet synchronous motors

Type of DC motors - Series motors - Shunt motors - Compound motors

Introduction to Special motors - Servo motors - Brushless DC motors (BLDC) - Stepper motors - Eddy current clutch type motors

Identification of name plate details

Cleaning methods and cleaning agents

Types of insulating materials

Insulation resistance improving methods

Types of bearings used in electric motors

Types of oil seals

Types of pulleys and belts

Types of couplings

Types of water seals used in water pumps

Types of carbon brushers

Armature construction

Types of capacitors, their rating and testing methods

Types of starting relays

Types of magnetic clutches and brakes

Types of lubricants

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Practical

Check terminations

Dismantle motors for service / repair

Clean motors using cleaning agents

Remove moisture in motors using heating lamp

Remove moisture in motors using electric oven

Remove moisture in motors using hot air

Replace tacho generator brushes

Undercut commutators

Test armatures on growlers

Conduct insulation resistance test

Replace brushes in motors

Adjust brush rocker (adjust brush angle)

Lubricate motor bearings

Improve the insulation resistance

Align and install motors

Replace cooling fan

Replace pulley and pulley key

Replace oil seal

Replace armature

Replace bearings

Replace capacitors in single phase motors

Replace magnetic clutch / brake

Replace centrifugal switch / starting relays

Check no load and load current and RPM

Teaching-Learning Activities

Illustrated talk

Demonstrations

Individual practices

Individual and group practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Maintain and repair standby generators and LV transformers

Module Code E40S001M15

Module Type Core Module

Duration (Hrs.) 30 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - maintain and repair electrical generators - perform maintenance and service of transformers

Learning Content

Theory

Types of alternators and their principles and construction

Specification of alternators

Types of air filters and oil filters

Identification of name plate details

Need of Automatic Voltage Regulator(AVR) and their types

Specification of AVR types

Alternator heaters

Recommended bench test for AVR function

Insulation resistance test for alternator

External excitation test for alternator

Principle of lead-acid cell and recharging

Maintenance of batteries and testing methods

Basic principles of diesel and petrol engines

Importance of engine speed governors (Mechanical/ Electronic types)

Importance of lubricating and cooling of engine

Types of lubricants

Automatic battery charges for standby generators

Interpret maintenance charts and manuals

Methods of maintaining records

Principle of operation of transformers

Types of LV transformers used in industry

Measuring methods of primary and secondary currents and voltages of transformers

Types of oils used in transformers

Practical

Replace oil filter and change generator engine oil

Replace water separation filter

Prepare generator for running

Replace air filter

Maintain battery bank

Conduct alternator insulation resistance test

Maintain change-over switch

Maintain Automatic Transfer Switch (ATS)

Replace Automatic Voltage Regulator(AVR)

Check terminals in transformers

Check insulation resistance in transformers

Measure primary and secondary currents and voltages of transformers

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Teaching-Learning Activities

Illustrated talk

Demonstrations

Individual practices

Group and individual practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Carry out commissioning, maintaining and decommissioning of industrial electrical installations

Module Code E40S001M16

Module Type Core Module

Duration (Hrs.) 30 Hours

Learning Outcomes

After completion of this module the trainee will be able to: - carry out inspection and testing in electrical installation

before and after commissioning - diagnose faults in electrical panel boards in buildings and

factories - decommissioning of electrical panel boards in buildings and

factories - repair faults in electrical installations in buildings and

factories

Learning Content

Theory

Trouble shooting techniques

Record keeping procedures related to electrical loads

Effects of loose terminations in electrical panel boards

Lightning surge and transient effects

Effects due to environmental conditions such as gases, chemicals, sea breeze etc...

Tests applicable to electrical installations according to /IET regulation

Electrical legislation and regulations related to Industrial safety / security and communication systems/devices

- Polarity - Continuity of ring circuits and circuit protective

conductors - Insulation resistance tests - Resistance of earth electrodes

IET regulations applicable to insulation resistance testing

Selection of insulation resistance testers (Megger)

Testing methods of earth electrode resistance and types of testers

Methods of improving earth electrode resistance

Electrical installations in hazardous areas

Record keeping and reporting

Safety procedures in decommissioning

Tools, equipment and aids use in decommissioning

Practical

Carry out visual / physical inspection

Carry out continuity and polarity test

Carry out insulation resistance test

Carry out phase sequence test

Carry out earth electrode resistance test

Carry out testing of RCD/ RCCB/ ELR/ EFR with standard testers

Diagnose faults in electrical panel boards in buildings and factories

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Replace defective components in electrical panel boards in buildings and factories

Repair faults in electrical installations in buildings and factories

As-build drawings developed according to the actual installation

Check and record parameters of electrical loads

Teaching-Learning Activities

Illustrated talk

Demonstrations

Individual practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Module Title Install and maintain Programmable Logic Controllers (PLC)

Module Code E40S001M17

Module Type Core Module

Duration (Hrs.) 100 Hours

Learning Outcomes

After completion of this module the trainee will be able to:

- assemble PLC based sequence control systems

- write basic programmes for sequence control circuits

- fault finding/ trouble shooting in PLC based control

systems

Learning Content

Theory

Basic logic gates and functions

Introduction to PLC

Advantages of PLCs in control systems

Basic functional block diagram of PLCs

Types of PLC including smart relays

Human Machine Interface

Input output interfacing techniques

Power supplies for PLC

Programming devices - Personal computer - Consoles

PLC Programming languages (at least two including ladder diagrams)

- Ladder diagrams - Function Block - Structured Text - Sequential Function Charts - Instructional List

PLC Programming and instructions

Control components - Push button switches - Limit switches - Rotary switches - Selector switches

Types of sensors - Photo electric sensors - Inductive sensors - Capacitive sensors - Ultrasonic sensors - Temperature sensors - Reed switches

Types of encoders

Types of actuators (Hydraulic and pneumatic)

Types of solenoids

Types of Air motors

Types of motorized flow control valves

Practical

Write, assemble and test the function of PLC programmes for following control circuits - Direct On Line (DOL) circuit - Forward-reverse circuit

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- Automatic Star-Delta circuit - Automatic Star-Delta forward-reverse circuit - Sequential circuits consisting timers and counters - Automatic Transfer Switching (ATS) control circuit - Faults finding in control circuits (Simulated faults)

Install Programmable Logic Controller (PLC)

Perform wiring of power circuit

Check power supply and input / output terminations

Up load / download programme as necessary

Check performance of PLC based control system

Troubleshoot faults in PLC based control system

Replace memory backup battery

Replace memory card

Teaching-Learning Activities

Illustrated talk

Demonstrations

Individual practices

Group and individual practices

Forms of Assessment

Formative Assessment + Summative Assessment

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Assessment Guide:

Forms of assessment

Assessment shall be based on evidence collected through workplace performance or a

combination of evidence collected through training and work place performance.

Assessment context

This unit may be assessed on the job, off the job or a combination of on and off the job. The

unit may be assessed individually.

Assessment conditions

The candidate will have access to:

- all tools, equipment, material and documentation required.

The candidate will be permitted to refer the following documents:

- material, paint and polish safety data sheets

- health and safety regulations

- product data sheet (PDS)

- company specification sheets

- manufacturer’s instructional brochures and manuals

The candidate will be required to:

- orally or by other methods of communication, answer questions asked by the

assessor.

- identify superiors and clients who can be approached for the collection of

competency evidence where appropriate.

- present evidence of credit for any off job training related to this unit.

Assessors must be satisfied that the candidate can competently and consistently perform all

elements of the unit as specified by the criteria and that he/she possess the required

underpinning knowledge.

Special notes

During assessment, the candidate will;

demonstrate safe work practices at all times

communicate information about processes, events or tasks being undertaken to

ensure a safe and efficient working environment.

perform all tasks in accordance with standard operating procedures.

perform all tasks to specifications

take responsibility for the accuracy of his/her own work

use accepted methods for calculation.

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Tasks involved will be completed within reasonable time frames relating to typical workplace

activities.

Resources required for assessment

These include material, tools and equipment listed within this unit

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Tools, material and equipment require for the training program

(Approximately 16 students)

Items Unit Quanty

Isolators

40A 2-Pole nos 16

40A 4-Pole nos 8

Moulded case circuit breakers

16kA 4-pole nos 4

RCCB

40A,30mA 2- pole (Trip switch) nos 16

40A,30mA 4- pole (Trip switch) nos 8

Miniature circuit breakers (MCB)

6A, Single pole nos 16

10A Single pole nos 16

16A Single pole nos 16

6A, 3- pole nos 8

10A 3- pole nos 8

16A 3- pole nos 8

End closer box

500 ABC Box nos 16

700 ABC Box nos 8

900 ABC Box nos 8

Wiring accessories

One gang One way switch nos 16

Two gang One way switch nos 16

Three gang One way switch nos 16

For gang One way nos 16

Five gang One way nos 16

One gang Two way nos 16

Two gang Two way switch nos 32

Intermediate switch nos 16

Dimmer switch nos 16

Fan Regulator nos 16

Bell push button nos 16

T.V Socket nos 16

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Telly phone Socket nos 16

5A Socket Outlet nos 16

13A Socket Outlet nos 16

15A Socket Outlet nos 16

Ceiling Rose nos 16

Pendent Type Lamp Holder nos 16

Angle type button Holders nos 16

Straight type button Holders nos 16

Wall lamps Holders nos 16

230V, 50Hz Electrical Bell nos 16

Bus bar nos

Plastic round block nos 16

Switch Box Single nos 16

Switch Box Double nos 16

Switch Box Three way nos 16

Switch Box four way nos 16

GI Earth Pipe (50mm ˣ 1500mm) nos 1

Earth clip nos 1

Consumable items

1⅟₄ / 1⅟₂ / 2''Aluminnum clip nos

3/4 Inches 4 way junction box nos

3/4 Inches 3 way junction box nos

3/4 Inches 2 way junction box nos

3/4 Inches 1 way junction box nos

3/4 Conduit lath

3/4 Conduit Bend nos

3/4 Flexible Conduit nos

1" Cacine laht

6mm / 8mm Wall plug nos

7 ˣ 25 mm Screws Nail nos

6 ˣ 20 mm Screws Nail nos

⅟₂ Tin Tacks Nail nos

⅟₂ , ᵌ∕₄ , 1'' Concee Nail nos

1'' , 2'' Iron Nail nos

Stationary nos

Soldering lead fluxes nos

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Cable lugs nos

Wires and cables

1/1.13 mm (1mm²) Wire Broun m

1/1.13 mm (1mm²) Wire Blue m

16/0.20 mm Two core Flexible wire m

7/0.67 mm (2.5mm²) Earth wire m

7/1.04 (6mm) Twin flat wire m

7/0.67 (2.5mm²) Twin flat wire m

Industrial Electrical equipment

Three phase industrial motor nos 1

Singal phase industrial motor nos 1

Contactors nos 32

Timers nos 8

Push button switch nos 32

Limit switch nos 16

Indicator lamps nos 16

Overload relay nos 16

Conecterbar nos 16

PLC Trainer panel

PLC Unit with Software programme nos 1

Personal computer with necessary software

nos 2

Input/ output signal stations nos 2

Tools and equipments

Work table nos 8

Electrician tool kite

Flat Screw Driver 165 ˣ 8mm nos 16

Flat Screw Driver 100 ˣ 6mm nos 16

Flat Screw Driver 100 ˣ 3mm nos 16

Philips Screw Driver 100 ˣ 6mm nos 16

Philips Screw Driver 100 ˣ 3mm nos 16

Combination Plier (Insulated) -8" nos 16

Flat nose Plier (Insulated) - 7" nos 16

Side Cutting Plier (Insulated) - 7" nos 16

Wire strapping Plier - 7" nos 16

Flexible steel rule - 1' nos 16

Neon tester nos 16

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Hammer 300g nos 16

Alis bits nos 16

Divider nos 8

Measuring tape nos 8

Center Punch nos 8

Hand brush nos 8

Oil brush nos 8

Soldering iron , (60w – 100W watts) nos 8

Try square nos 8

Hacksaw frame nos 8

Flat File( 250mm -300mm) nos 8

Half round file (250mm -200mm) nos 8

Round file (200mm -150mm) nos 8

Square File (250mm-200mm) nos 8

File brush nos 8

Bench Wise 5inch nos 8

Grinder nos 1

Grill nos 1

Cable crimping tool (4- 25)mm2 nos 2

Cable crimping tool (1.5- 4)mm2 nos 2

1mm - 12mm Drill bit Set 1

Angle Grinder nos 2

Pipe wrench nos 2

Pipe bender nos 2

Taps dies nos 2

Pipe vise nos 2

General Mechani's tool Set 2

Bearing pullers nos 1

Step ladder & scaffoldings 8feet nos 1

Step ladder & scaffoldings 12feet nos 1

Calculator nos 1

Safety equipments nos

Sefty google nos 8

Personal protective equpment nos 16

Measurng instruments

Multi-meter (Analog) nos 8

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National Competency Standard and Curriculum for Electrician NVQ Level 04

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Multi-meter (Digital) nos 2

Insulation resistance tester nos 1

Earth resistance tester nos 1

Earth fault loop impedance tester nos 1

Phase sequence tester2 nos 2

Growler nos 1

Tachometer nos 1

Clip-on meter nos 1

Battery tester nos 1

Lux meter nos 1