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EKONS TAGURU FOOT BRIDGE L=43m May 2015

Foot_Bridge_43m_150513

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Structural calculation for suspended bridge

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  • EKONS

    TAGURU

    FOOT BRIDGE L=43m

    May 2015

  • FOOT BRIDGE

  • 1

    TABLE OF CONTENTS

    1.1 INTRODUCTION 2

    1.2 GEOMETRY 3

    1.3 LOAD ANALYSIS 4

    1.3.1 CONSTANT LOAD (DL) 4

    1.3.2 LIVE LOAD (LL) 4

    1.3.3 WIND LOAD (WL) 4

    1.3.4 LOAD COMBINATIONS 4

    1.4 STRUCTURAL DESIGN 5

    1.4.1 DECKING 5

    1.4.2 CROSS BEAMS 5

    1.4.3 SUSPENDERS 5

    1.4.4 MAIN CABLES 6

    1.5 MATERIALS 7

    1.5.1 LIST OF POSITIONS 7

    1.5.2 CONNECTIONS 8

    1.5.3 CONCRETE 9

    1.6 INSTALLATION 10

    1.6.1 PHASES 10

    1.6.2 FOUNDATION 11

    2. BILL OF QUANTITY 14

    3. DRAWINGS 22

  • Foot Suspension Bridge L=43m

    2

    1.1 INTRODUCTION

    The pedestrian suspension bridge is located in Papua New Guinea, Southern Highlands Province, Taguru Village across Polu River1. The span for pedestrian suspended cable bridge is 43m, divided in 22 parts. Bridge walkable width is 150 cm. This project tasks are:

    1. To design safe and eyes pleasant foot bridge 2. To adapt (and optimize) installation technology on remote site 3. To estimate material, works and other costs for construction

    Type of bridge is suspension bridge, with adjustable cables for tightening. Bridge is made by timber, strengthen with steel profiles in constructive joints. Main cables (4 x wire ropes 40mm) are positioned bellow cross beams (240x290mm) and by suspenders (wire ropes 14mm) are attached to upper cables. Cables are anchored in both river banks into concrete blocks. Reccomendations is to use the both side adjustable ends, secured and ready for tensioning during and after bridge assembling. Structural calculation shown that vertical deformation of bridge, caused by constant load, will be 5 cm. Recommendation is to tension main cables in positon reduced for above mentioned value. All positions of key points must be referenced, followed and controlled by surveyor, appropriate equipped for remote sites. For measuring of cable strain and for tightening, it must to be ensure appropriate equipment for remote sites. Workers safety is the managements critical path activity. General Contractor or Investor can check, review and improve methodology only if all stakeholders are agreed before. Designers recommendations for safe bridge installation are:

    1. The Site Specific Safety Plan (SSSP) must be submitted and approved before bridge installation 2. Specialized workers during bridge assembling must be constantly attached to cables with appropri-

    ate equipment 3. During first phase (placing cross beams on 2m interval) only 1 worker can be on bridge. 4. Bridge will be constructed from both side, 1 field-left, 1 field-right 5. Prefabricated Floor End Beams (180x200mm) are connecting with Cross beams by bolts, through

    earlier prepared holes 6. Diagonals are placing after Floor End Beams. In this phase, to install just 1diagonal and second

    one after first tensioning 7. Final position of bridges referenced points, must be synchronized by surveyor and site engineers

    during tensioning2 8. Next phase is placing screw through steel profiles and connection Floor End Beams longitudinally 9. In that phase 2 workers can be on bridge on same side. 10. Construction takt is also 1 field left side- 1 field right side 11. Important next phase is placing central floor beams 12. After that phase 4 person can be on bridge3 13. Concrete works must be done 21 days before installation and concrete must be curred by cold

    watter. Frequency is depending by temperature and humidity. First 3 day must be more frequently to avoid the occurence of small cracks4.

    14. Into concrete to place flexibe pipe diameter 50mm. After through hardened pipe, pull through cables. 15. Bridge Pylons are made by steel, anchored into concrete bellow. 16. Concrete anchor block overturning check indicate that

    1 Site data about location, geological investigations, contours, water streams, winds velocity was not avail-able during this phase. Factor of safety was multiplied by 2. 2 Deformations are related with cable type and manufacturer specification and certificates 3 Must be recalculated by Designer or Site Engineer

    4 If site conditions are extreme, site engineer can adapt concrete technology by adding admixtures. Con-crete strength before timber parts installation must be at least 18MPa.

    .

  • Foot Suspension Bridge L=43m

    3

    1.2 GEOMETRY

    Where:

    L = span in meters (43m) Lb = Backstay length (3m) hsag = cable sag in meters (2m) ho.b. = height overburden (3m)

  • Foot Suspension Bridge L=43m

    4

    1.3 LOAD ANALYSIS

    Bridges structural model was checked manually in first iteration, later was made 3D model

    by software Autodesk Robot Structural.

    1.3.1 CONSTANT LOAD (DL)

    POSITION

    No.

    POSITION

    NAME

    ASSUMPTIONS/CONVERSIONS LOADING

    1. DECKING

    Width 1.5m

    TIMBER BEAM: LxBxH = 3m x 0.18m x 0.1m

    Width: 8pcs x 0.18m = 1.44m

    WEIGHT (W): 9.5KN/m3

    CL1=WxBxH

    =9.5x0.18x0.1

    =0.17 KN/m

    2. CROSS BEAMS

    Length 2.0m

    TIMBER BEAM: LxBxH = 2m x 0.2m x 0.2m

    WEIGHT (W): 9.5KN/m3

    Tributary area (decking): L=3m, H=0.1m

    CL2= WxBxH

    =9.5x0.2x0.2

    =0.38 KN/m

    CL21= WxLxH

    =9.5x3.0x0.1

    =2.85 KN/m

    3. SUSPENDERS

    (WIRE ROPE)

    Cable: 7/19 Wire Rope insignificant

    4. MAIN CABLE Cable: 6/19 seale IWRC Wire Rope

    W = 6.4kg/m = 0.64 KN/m

    0.64 KN/m

    1.3.2 LIVE LOAD (LL)

    Pedestrian bridge live load: LL1=4KN/m2 (Case Symmetric)

    Pedestrian bridge live load: LL2=4KN/m2 (Case Asymmetric on longitudinal direction)

    1.3.3 WIND LOAD (WL) WL= 1.5 KN/m

    1.3.4 LOAD COMBINATIONS Comb1: 1,4DL + 1,6 LL (manual calculation)

    Software calculation

  • Foot Suspension Bridge L=43m

    5

    1.4 STRUCTURAL DESIGN

    1.4.1 DECKING

    L=2m, Plank (beam): L x B x H = 2m x 18 cm x 10cm

    Constant Load (self weight): CL1=WxBxH = 9.5x0.18x0.1 = 0.17 KN/m Live Load: LL=4KN/m2 * 0.18m = 0.72K/m Total load: 1.4*CL + 1.6*LL = 1.4*0.17 + 1.6*0.72 = 0.24 + 1.15 = 1.39 KN/m Moments: Mmax=(q*L2)/8=1,39*22/8=0,69 KNm

    Section modulus: W=18x102/6 =300cm3 = Mmax/W=0,69*10

    5 / 300=231 N/cm3 allowable=1000 N/cm3

    1.4.2 CROSS BEAMS

    Constant Load (selfweight): CL1 = WxBxH = 9.5x0.24x0.28 = 0.64 KN/m Constant Load (decking): CL2 = WxLxH = 9.5x2.0x0.1 = 1.90 KN/m Live Load: LL=4KN/m2: LL1 = LxLL1 = 2.0x4.0= 8.00KN/m Total load: 1.4*CL + 1.6*LL = 1.4*(0.64+1.90) + 1.6*8.0 = 3.55 + 12.8 = 16.35 KN/m Reaction in beam supports: A = B = 16.35 KN Moment in middle: Mmax=(q*L2)/8=16,35*22/8=8,18 KNm

    Section modulus: W=24x282/6 =3136cm3 = Mmax/W=8.18*105 / 3136 = 260.78 N/cm3 allowable=1000 N/cm3

    1.4.3 SUSPENDERS

    Vertical suspenders transfer the loads from the deck to upper main cables at 2 meter intervals.. Each suspender must be able to carry 16.35 KN5.

    Manufacturer6

    As suspender P/N 2637 WR SS 7x19 G304 5.5MM (7/32) is recommended.

    5 See 1.4.2 beam reactions 6 http://wirerope.net.au/products/stainless-steel-wire-rope/7x19-g304-wire/

  • Foot Suspension Bridge L=43m

    6

    1.4.4 MAIN CABLES

    Calculation of strains in cables was calculated by Autodesk Robot Structural Professional. Combination of load is described in 1.3.4

    Extreme possible tension force in cable is 405.79KN

    As main cable7 P/N TBA WR GALV 6x36 IWRC 28MM is recommended.

    7 http://wirerope.net.au/products/galvanized-wire-rope/wire-rope-6x36-iwrc/

  • 7

    1.5 MATERIALS

    1.5.1 LIST OF POSITIONS

    1. Cables

    1.1. Main Cables (MC) (4pcs * 53m)

    1.2. Suspenders (S) (42pcs * 1.3m)

    2. Cross Beams (CB) (23 pcs * 2m)

    3. Floor End Beams (FEB) (40pcs * 2m)

    4. Floor Beam (FB) (154pcs x 2m)

    5. Diagonals (D) (44pcs * 2.5m)

    6. Wire fence 2pcs * 1.2m * 45m

    Type Number Length (m)

    Unit weight (kG/m)

    Bar weight (kG)

    Total weight (kG)

    Painting area (m2)

    TIMBER

    Cross Beam 24x29 4 1.52 20.18 30.68 123 6.44

    Cross Beam 24x29 23 2 20.18 40.37 928 48.76

    Diagonals 10x18 4 2.15 8.35 17.96 72 5.85

    Diagonals 10x18 24 2.52 8.35 21.05 505 41.13

    Diagonals 10x18 16 2.53 8.35 21.13 338 27.53

    Floor Beams 18x10 14 1.52 5.22 7.93 111 11.92

    Floor Beams 18x10 84 2.01 5.22 10.49 881 94.55

    Floor Beams 18x10 56 2.02 5.22 10.54 590 63.35

    Floor Beams 18x20 24 2.01 13.57 27.28 655 42.45

    Floor Beams 18x20 16 2.02 13.57 27.42 439 28.44

    Total per sections

    Cross Beam 24x29 27 52.08 20.18 1051.18 1051 55.2

    Diagonals 10x18 44 109.56 8.35 915.05 915 74.5

    Floor Beams 18x10 154 303.24 5.22 1582.91 1583 169.81

    Floor Beams 18x20 40 80.56 13.57 1093.36 1093 70.89

    Total 4643 370.41

    Steel Total length (m)

    Cable 8 1.52 12.16 15 120 1.53

    Cable 1 1.85 1.85 18.26 18 0.23

    Cable 1 1.87 1.87 18.45 18 0.23

    Cable 48 2.01 96.48 19.84 952 12.12

    Cable 30 2.02 60.6 19.93 598 7.62

    Cable 2 2.03 4.06 20.03 40 0.51

    Cable 1 2.81 2.81 27.73 28 0.35

    Cable 1 2.82 2.82 27.83 28 0.35

    Total Cable 182.65

    Suspender 2 0.89 1.04 2 0.09

    Suspender 40 1.2 0.89 1.07 43 1.81

    Total per sections

    Cable 92 182.65 9.87 1802.42 1802 22.95

    Suspender 42 50.34 0.89 44.71 45 1.9

    Total 1847 24.85

  • Foot Suspension Bridge L=43m

    8

    1.5.2 CONNECTIONS

    Typical assembly connection types: 1. Cable Suspender (C-S) (42pcs) 2. Cable Cross Beam (C CB) (46pcs) 3. Cross Beam Suspenders (CB S) (42pcs) 4. Cross Beam Diagonals (CB D) (88pcs) 5. Cross Beam Floor End Beam (CB FEB) 6. Cross Beam - Floor Beam (CB FB) (308pcs) 7. Diagonals Diagonals Floor Beam (D-D-FB) (22pcs) 8. Anchor Blocks Cables (AB C) (4pcs) 9. Column Cables ( C-C) (4pcs)

  • Foot Suspension Bridge L=43m

    9

    1.5.3 CONCRETE

    1. Continuous footing bellow pylons1 T120/50x130x60cm, A=1.05m2, L=4m

    (2pcs).V=4.2x2=8.4m3

    2. Concrete block, Th=3m, L=3m, B=4m (2pcs)..V=36x2=72 m3

    3. Access slab, Th=1.05m, L=3m, B=0.9m (2pcs)...V=2.84x2=5.68 m3

    4. Foundation will be detail designed after site inspection

    Total volume of concrete: 86.08 m3.

    Reinforcement quantity2: assumption 40 kg per 1 m3 of concrete..3.4 tones

    1 Refer to 1.6.2 2 Since this is massive anchor block for, acting as counterweight reinforcement is necessary in continuous footing and in some places within concrete block.

  • 10

    1.6 INSTALLATION

    1.6.1 PHASES

  • 11

    1.6.2 FOUNDATION

    Dead Load

    Live Load

    Combinations envelope

    Each of 4 fictive points (foundation) must accept fol-lowing maximum forces:

    1. Pylons a. FmaxX = 310.50KN b. FmaxZ = 247.73KN

    2. Anchor Blocks a. FmaxX = 250.53KN b. FmaxZ = 133.60KN

    Horizontal forces, bellow pylons, will be accepted by horizontal ground beam connected to anchor blocks. Thus, foundation bellow pylons will be dimensioned according vertical forces and anchor blocks loaded with additional horizontal forces.

    Dimensioning of footing bellow pylon1 FmaxZ = 247.73KN Allowable bearing capacity: 150 KN/m2

    Area of footing: 247.73/150 = 1.65m2 BxL= 1.2 x 1.5m Since distance between pylons is 2m, for foundation type is recommended to use continuous footing L=3m, width B=1.2m.

    1 Allowable bearing capacity must be checked by geomechanical surveyer

  • 12

    Dimensioning of anchor block1

    FmaxX = 250.53KN+247.73KN=498.26KN FmaxZ = -133.60KN

    Assumptions: Weight of anchor block (Wb): 2*2*2=8m3 * 25KN/m3 = 200KN Uplift check: Wb/FmaxZ = 200/133.6=1.49OK Overturning check: Wb/FmaxX = 200/498.26KN = 0.4..NOT OK Iteration 2: Weight of anchor block (Wb): 2*4*3=24m3 * 25KN/m3 = 675KN Overturning check: Wb/FmaxX = 675/498.26KN = 1.35..OK2 Gravity anchor block must provide counterweight safety and must ensure stability against overturning of struc-ture, caused by large horizontal forces. Therefore, dimension of concrete block 2*4*3m is recommended as an-chor block. Since, this foot bridge has 2 anchor block, total weight must be doubled and concrete block is 4*4*3m.

    1 Horizontal forces are changing depend on footings elevation and before construction must be recalculated after on-site Survey 2 Neglected passive soil pressure, upplift force, active soil pressure, underground water, pylons unfavorable moment

  • 13

  • 14

    2. BILL OF QUANTITY

  • Bill of Quantities: Foot Bridge, Length 43m

    1 General

    Pos. Description Unit Qty.Unit price

    $

    Total

    $

    I GENERAL ITEMS

    The Contractor shall enter against each of the following

    items the amount he requires, if any. If no rate is set

    against an item, then it will be understood that

    compliance with such an item is included in the priced

    rates in the subsequent bills.

    I.2Provision of two (2) sets of all technical documentation

    and standards as per specificationlumpsum 1.00

    I.3 Costs for Permits and Licenses as per specification lumpsum 1.00

    I.4Costs for Design Activities and Changes by the

    Contractor as per specificationlumpsum 1.00

    I.5

    Contractor's mobilization at site and demobilization from

    the site, comprising all installations, offices, stores,

    procurement and housing of labour

    lumpsum 1.00

    I.6

    Provide maintenance of the site, including supply of

    portable electricity, water, telephone and security as per

    specification

    month 1.00

    I.7Provide, erect and maintain project sign boards (2) as

    per specificationlumpsum 1.00

    I.8

    Provision and maintenance of Temporary Installations

    and Services (temporary buildings, fencing, barricades,

    traffic diversions, signboards, electricity, lighting, water

    supply, sanitation, temp. access roads, drainage of

    sites, deviation of existing services, as per specification

    month 1.00

    I.9

    Establish on Site the temporary office/ hut for the

    Engineer and Employer (incl, equipment) during

    mobilization and remove from Site on demobilization,as

    per specification

    lumpsum 1.00

    I.10

    Provide maintenance of the Engineer's office as

    specified, including supply of electricity, water,

    telephone and guarding

    month 1.00

    I.11

    Provision and maintenance of Surveying Equipment,

    Tools and Safety Equipment for the Engineer as per

    specification

    lumpsum 1.00

    I.12Provision of Supporting Staff for the Engineer as per

    specificationlumpsum 1.00

    I.13Provision for site tests (testing of concrete, materials

    and soil), as per specificationmonth 1.00

    I.14

    Arrange for Site safety, personal protective equipment

    for workers and complete with all adequate first aid

    equipment as per specification

    month 1.00

    I.15Provisions for activities related to controll points, survey

    and setting out of the works, as per sepcificationlumpsum 1.00

    I.16Preparation and provision of Working Drawings as

    specified.lumpsum 1.00

    I.17 Start up of operation and commissioning of all systems lumpsum 1.00

    I.18Preparation and provision of As Built Drawings and As-

    Built Design documents as specified.lumpsum 1.00

    I.19

    Provision of Reports and Records (photographic

    records, site records, progress reports) as per

    specification

    lumpsum 1.00

    I.20Clearance of site, including payments for any

    environmental demage and project closeoutlumpsum 1.00

    I.21Provision of four (4) sets of O&M manuals (1x English

    and 3x Tok Pisin as per specificationlumpsum 1.00

    Subtotal GENERAL ITEMS

    Taguru Bridge 43m page 1 of 11

  • II OTHER

    The Contractor shall insert below all other items which

    he considers that costs shall be incurred under the

    Contract and for which separate payment should be

    made, insertion of costs against these items is not

    obligatory and any costs not covered shall be deemed

    included elsewhere:

    II.1

    II.2

    II.3

    II.4

    II.5

    II.6

    II.7

    II.8

    II.9

    II.10

    Subtotal OTHER

    RECAPITULATION

    I GENERAL ITEMS

    II OTHER

    Total General

    2 Provisional

    Pos. Description Unit Qtty.Unit price

    $

    Total

    $

    I PROVISIONAL ITEMS

    I.1Additional tests and samples ordered by the Engineer

    lumpsum 10.00

    I.2Overheads and profit on provisional sum, % as per

    Appendix to Tender% 10.00

    Subtotal PROVISIONAL ITEMS:

    RECAPITULATION

    Total Provisional

    Taguru Bridge 43m page 2 of 11

  • BRIDGE 43, Taguru

    Pos. Description Unit Qtty.Unit price

    $

    Total $

    I PREPARATORY WORKS

    I.A SETTING UP CONSTRUCTION SITE

    I.A.1

    Preparation of site: clearing/grabbing up terrain

    (removal of bushes and low plants incl. levelling of

    terrain), removal of harvest, fruit or forest trees with

    compensation to the owners. Relocation of underground

    and above-ground installations (if required). Lump sum.

    lumpsum

    1.00

    I.B GEODETIC SETTING OUT

    I.B.1

    Surveying/marking of fixed points, terrain, alignment,

    frontage line, construction parcel and size of facility with

    setting securing with stakes. Calculation per m1 of

    bridge. m1 43.00

    I.B.2

    Surveying/marking of all alignments, incl. required

    staking out and securing marked points. Calculation per

    m1. m1 43.00

    I.C SITE TRAFFIC/TRANSPORT LINES

    I.C.1Construction of temporary access crossing or bridge.

    Calculation per m. m 200.00

    Subtotal PREPARATORY WORKS

    II EARTH WORKS

    II.A FOUNDATIONS

    II.A.1

    Removing humus layer of 25cm with placing removed

    material outside foundation pit; humus will be used for

    resoiling of storage tank embankment slopes. Removed

    humus/overburden will be transported up to 50 m from

    foundation pit. Calculation per m3. 28*3.5=98m3 x 2pcs

    m3 196.00

    II.A.2

    Levelling of foundation pit bottom with rolling up to the

    compactness MS 25. Calculation per m2. 4*6.5=26m2

    x 2pcs m2 52.00

    II.A.3

    Procurement and spreading gravel below foundaments.

    Tipping of gravel sub-base is to be done in layers;

    compacting and fine levelling with height tolerance +/- 1

    cm, up to compactness MS 45. Calculation per m3 of

    compacted gravel. 26*0.25=6.5m3 x 2pcs

    m3 13.00

    II.A.4

    Tipping in layers of 20cm each and compacting of

    naturally wet fine soil around facility and retaining walls.

    Soil from excavation (IV category) is transported from

    temporary site depony or from borrow area up to 10km

    away. Compacting is to be carried out using

    corresponding vibro-devices (vibro-plates and

    hammers). Calculation per m3 of made and compacted

    soil measured at cross-section.

    m3 13.00

    II.BSURFACE AND GROUND WATER DRAINAGE

    SYSTEM

    II.B.1

    Mechanical excavation of trench for laying drainage

    pipeline DN100 in the soil of I to V category; trench

    width 60cm, average depth 100cm. Calculation per m3

    of excavated natural ground. 0.6*1.0*26=15.6m3

    m3 31.20

    II.B.2

    Procurement, spreading and levelling sand bedding for

    pipe ( 10cm below pipe). Calculation per m3 of built in

    sand. 26*0.1=2.6m3 m3 5.20

    Taguru Bridge 43m page 3 of 11

  • II.B.3

    Backfilling of concrete pipes up to 15 cm above pipe

    crown using fine material from excavation with both side

    compacting. Calculation per m3.

    226*(1*0.5-0.096)=91.3m4 m3 91.30

    II.B.4

    Procurement and building in drainage gravel size 16-

    32mm around drainage PVC piping DN 110mm to be

    used for drainage around foundation. Complete filter fill

    is to be covered with "geotextil", fully according to the

    detail from graphical attachment. Calculation per m3 of

    built in drainage material.

    26*0.5=13m3 m3 26.00

    II.B.5

    Backfilling of remaining trench part using soil from

    excavation; backfilling is done in layers of h=30cm with

    compacting. Calculation per m3.

    26*0.6=15.6m3 m3 15.60

    Subtotal EARTH WORKS

    III CONCRETE AND REINFORCED-CONCRETE WORKS

    III.A CONCRETE WORKS

    III.A.1

    Making of equalizing bed at foundation pit bottom using

    plain concrete grade C 16/20, thickness d=8cm and with

    drop of 1%. Calculation per m2 of equalizing bed.

    28m2

    m2 56.00

    III.B REINFORCED-CONCRETE WORKS

    III.B.1

    Concreting of continuous foundation

    (T120/50x130x60cm), concrete grade C30/37.

    Calculation per m3. A=1.05m2, L=4m

    (2pcs).V=4.2x2=8.4m3 m3 8.40

    III.B.2

    Concreting of slab for access to bridge. Calculation per

    m3. Th=1.05m, L=3m, B=0.9m

    (2pcs)...V=2.84x2=5.68 m3 m3 5.68

    III.B.3

    Concreting of counterweight block using concrete

    gradeC30/37. Calculation per m3.

    Th=3m, L=3m, B=4m (2pcs)..V=36x2=72 m3 m3 72.00

    III.C REINFORCING WORKS

    Procurement, bending and placing reinforcement

    ribbed reinforcement: kg 2400 kg 2400.00

    reinforcement mesh: kg 1200 kg 1200.00

    Subtotal CONCRETE AND REINFORCED-

    CONCRETE WORKS

    III.C.1

    Taguru Bridge 43m page 4 of 11

  • IV PREFABRICATION OF PARTS

    IV.A CARPENTERY WORKS

    IV.A.1

    Prefabrication of cross beams L=2m, BxH=24x29cm.

    Volume per beam is 0.14m3 (40.37kg). Price include

    only beam preparation. Steel parts, protective painting

    and assembling steel and timber in fabric are included

    as other BoQ item

    psc. 23.00

    IV.A.2

    Prefabrication of floor end beams L=2m, BxH=18x20cm.

    Volume per beam is 0.072m3 (27.28kg). Price include

    only beam preparation. Steel parts, protective painting

    and assembling steel and timber in fabric, are included

    as other BoQ item

    pcs 40.00

    IV.A.3

    Prefabrication of floor beams L=2m, BxH=18x10cm.

    Volume per beam is 0.036m3 (13.64kg). Price include

    only beam preparation. Steel parts, protective painting

    and assembling steel and timber in fabric, are included

    as other BoQ item

    pcs 154.00

    IV.A.4

    Prefabrication of diagonal beams L=2.5m,

    BxH=18x10cm. Volume per beam is 0.045m3

    (21.64kg). Price include only beam preparation. Steel

    parts, protective painting and assembling steel and

    timber in fabric, are included as other BoQ item

    pcs 44.00

    IV.B STEEL WORKS

    Prefabrication steel parts and attachment to Cross

    Beam

    EAP 150x150x10mm, L=450mm, W=9.86kg, side

    position 4 pcs per CB psc. 92.00

    EAP 150x150x10mm, L=550mm, W=12.07kg, top

    position, internal side 2 pcs per CB psc. 46.00

    EAP 150x150x10mm, L=300mm, W=7.47kg, top

    position, external side 2 pcs per CB psc. 46.00

    IV.B.2

    Procurement and installation of main cables (type P/N

    TBA WR GALV 6x36 IWRC 28MM or equivalent).

    Length of cable is 53m. There is foreseen 4 wire rope

    Calculation per piece of mounted cable.

    pcs 4.00

    IV.B.3

    Procurement and installation of suspender cables (type

    P/N 2637 WR SS 7x19 G304 5.5MM (7/32) or

    equivalent). Length of cable is 1.3m. There is foreseen

    42 wire ropes. Calculation per piece of mounted cable. pcs 42.00

    IV.B.4

    Procurement and installation of connections between

    upper cables and susspenders. Detail is per

    manufacturer specification. There is foreseen 42 pcs.

    Calculation per piece of mounted connection.pcs 42.00

    IV.B.5

    Procurement and installation of connections between

    lower cables and susspenders. Detail is per

    manufacturer specification. There is foreseen 42 pcs.

    Calculation per piece of mounted connection.pcs 42.00

    IV.B.8

    Other connecting material: bolts, screws, nails and

    miscellaneous materials for connecting per

    specifications lumpsum 1.00

    IV.B.1

    Taguru Bridge 43m page 5 of 11

  • IV.C PAINTING WORKS

    IV.C.1

    Coating of Cross Beam's surfaces in two layers using

    protective colors. Calculation per m2 of coated surface.

    Area 55.2 m2 m2 55.20

    IV.C.2

    Coating of Floor End Beam's surfaces in two layers

    using protective colors. Calculation per m2 of coated

    surface. Area 70.9 m2 m2 70.90

    IV.C.3

    Coating of Floor Beam's surfaces in two layers using

    protective colors. Calculation per m2 of coated surface.

    Area 169.81 m2 m2 169.81

    IV.C.3

    Coating of Diagonal Beam's surfaces in two layers using

    protective colors. Calculation per m2 of coated surface.

    Area 74.5 m2 m2 74.50

    IV.C.2

    Corrosion protection using primer and finishing coatings

    or plastic coat (as may be required by the Employer) of

    all metal parts of steel structure. Lump sum. lumpsum

    1.00

    Subtotal PREFABRICATION OF PARTS

    V INSTALLATION WORKS

    V.A Cable installation

    Transportation and tightening of wire ropes. Work

    includes 3 tightening and securing ends for jointing.

    Minor fittings are included in price. Machines and tools

    are also within this item. Include all temporarily cranes

    and wire ropes. Calculation per properly placed cable.

    Main cable 4 x 53m pcs 4.00

    Suspenders 42x1.3m pcs 42.00

    V.A.2

    Procurement, transport and installation of stainless steel

    fence. Height of fence is 1.2m. Length is 49m x 2pcs

    Calculation per mounted fence length in meters.

    m1 78.00

    Taguru Bridge 43m page 6 of 11

  • V.B Timber parts installation

    Transport and installation of timber parts. Calculation

    per piece.

    Cross beams CB pcs 23.00

    Floor End Beams FEB pcs 40.00

    Floor Beam pcs 154.00

    Diagonal Beam DB pcs 44.00

    V.C. Other installation works

    lumpsum 1.00

    Subtotal INSTALLATION WORKS

    VI OTHER WORKS

    VI.A SITE WORKS

    VI.A.1Procurement, transport and installation of safety net.

    Calculation lump sum lumpsum 1.00

    VI.A.2

    Making protective site, temporary fence with 190cm

    high with wire mesh fill. Calculation per m1 of mounted

    fence. m 200.00

    VI.B TESTING

    VI.B.1

    Testing of bridge in accordance with the instructions

    given within design/technical documentation. Lump

    sum.

    lumpsum

    1.00

    Subtotal OTHER WORKS

    VII ELECTRICAL ITEMS

    VII.A ELECTRICAL INSTALLATIONS

    VII.A.

    1.a.2.1

    Delivery and installation of lamps complete with

    sources rhymes light and accessories for installation:

    - 2x36W, FT , 4500oK,

    pcs 20.00

    VII.A.

    1.a.2.2

    Reflector, 200W, Hal, with IR sensor

    movement, IP 65 pcs 4.00

    Subtotal ELECTRICAL WORKS

    RECAPITULATIONI PREPARATORY WORKS

    II EARTH WORKS

    III CONCRETE AND REINFORCED-CONCRETE WORKS

    IV PREFABRICATION WORKS

    V INSTALLATION WORKS

    VI OTHER WORKS

    VII ELECTRICAL ITEMS

    Procurement and installation temperarly supports for

    tamperarly wire ropes used for construction site material

    transportation.

    Calculation lump sum.

    V.B.1

    V.C.1

    Taguru Bridge 43m page 7 of 11

  • 3 Dayworks

    Pos. Description Unit Unit price

    $

    I LABOR

    Rates shall include all taxes, insurance, social costs,

    bonus and general allowances

    I.1 Surveyor h

    I.2 Carpenter h

    I.3 Charge-hand Carpenter h

    I.4 Charge-hand Mason h

    I.5 Civil Engineer day

    I.6 Driver h

    I.8 Electrician h

    I.9 Finishing Mason h

    I.10 Foreman h

    I.11 General Foreman h

    I.12 Labourer (unskilled) h

    I.13 Mason h

    I.15 Plumber h

    I.17 Steel Fixer h

    I.18 Watchman h

    I.19 Welder h

    I.20

    II PLANT

    Rates shall include operator, all operation and

    maintenance costs, fuel, oil etc. Only the time the plant

    is employed will be paid for.

    h

    II.1 Compressor (6 m3/min) with 2 breakers h

    II.2 Concrete vibrator engine & poker h

    II.4 Dumper (0.75 m) h

    II.5 Electric welding set including electrodes h

    II.10 Pickup (1 t) h

    II.11 Pickup (5 t) h

    II.12 Plate compactor (3.5 HP) h

    II.17 Tipper lorry (5 t) h

    Taguru Bridge 43m page 8 of 11

  • III MATERIALS

    III.1 Aggregate (15 mm) m3

    III.2 Aggregate (20 mm) m3

    III.3 Aggregate (4 - 8 mm) m3

    III.4 Coarse sand for bedding m3

    III.5 Concrete blocks 20 x 20 x 40 cm m2

    III.6 Concrete C12/15 m3

    III.7 Concrete C16/20 m3

    III.8 Concrete C20/25 m3

    III.9 Concrete C25/30 m3

    III.10 Concrete C30/37 m3

    III.11 Demolition, removal and disposal of concrete m3

    III.12 Demolition, removal and disposal of brick / stone work m3

    III.13 Epoxy coating m2

    III.14Filling of depressions or other places and compaction of

    fill material in layers including import of suitable materialm3

    III.15Geotextile for foundations of pipelines and structures

    including layingm2

    III.16 Portland cement (50 kg/bag) bag

    III.17 Reinforcement bars (10 - 20 mm) t

    III.18 Sand for concrete and mortar m3

    III.19 Sandy bricks 24 x 12 x 6 cm m2

    III.20 Selected backfill material (stonefree) m3

    III.21 Shuttering / Formwork m2

    III.22 Sulphate resistant cement (50 kg/bag) bag

    Taguru Bridge 43m page 9 of 11

  • IV Unit Rates for Items of Work

    Rates include for all labor, supervision, material,

    equipment and transportation costs. Rates include

    overhead and profit.

    IV.1Filling of depressions or other places and compaction of

    fill material in layers including import of suitable materialm3

    IV.2

    General, trench and incidental excavation including

    removal of excess material, soil cat. 1 to 5, cart away

    surplus material

    m3

    IV.3Backfill of trenches and around structures with

    excavated material from sitem3

    IV.4Backfill of trenches and around structures with imported

    graded material m3

    IV.5 Embankments for road works m3

    IV.6 Preparation of sub-grade m2

    IV.7 Preparation of Sub-base, 20 cm thick m2

    IV.8 Preparation of Road base, 20 cm thick m2

    IV.9 Preparation of Bituminous sealing, 1.5-2 kg/m m2

    IV.10 Preparation of Bituminous wearing course, 10 cm thick m2

    IV.11 Preparation of Asphalt tack coat, 0.5 kg/m m2

    IV.12 Preparation of Asphalt surface course, 5 cm thick m2

    IV.13 Kerbs, laid straight and in curves m

    IV.14 Preparation of Gabions m3

    IV.15

    Felling of trees (trunk diameter between 0.15m and

    0.5m), uprooting, haulage (< 5 km), filling of holes with

    approved material and compaction

    kom /(pcs.)

    IV.16Excavating and disposal of rock. Rock, Class 6 and 7 to

    DIN 18300 as per Specificationm3

    IV.17Excavation below invert level in unsuitable material and

    backfill with suitable material below invert level.m3

    IV.18 Excavate trial holes as per Specification m3

    IV.19 Riprap slope protection as per Specification m2

    IV.20 Stone pitching slope protection as per Specification m2

    Subtotal Dayworks 0.00

    Note: Total amount of Series 3 (Daywork) of

    this Bill of Quantities shall not exceed 5% into

    total offered price of ITEMS 1,2 and 3

    Taguru Bridge 43m page 10 of 11

  • Bill of Quantities

    BRIDGE TAGURU 43m

    Summary

    DescriptionSubtotal

    $

    Total

    $

    1 General $0.00

    I GENERAL ITEMS 0.00

    II OTHER 0.00

    2 Provisional $0.00

    I PROVISIONAL ITEMS 0.00

    0.00

    3 Bridge 43m, Taguru $0.00

    I PREPARATORY WORKS 0.00

    II EARTH WORKS 0.00

    III CONCRETE AND REINFORCED-CONCRETE WORKS 0.00

    IV MASONRY WORKS 0.00

    V INSTALLATION WORKS 0.00

    VI OTHER WORKS 0.00

    VII ELECTRICAL ITEMS 0.00

    3 Dayworks and Contingencies $0.00

    Total BRIDGE TAGURU 43m $0.00

    + VAT

    + Custom Duties

    Taguru Bridge 43m page 11 of 11

  • 22

    3. DRAWINGS

  • Elevation 1

    ????????????????

    Section A - A

    12.00 +

    1.75 +1.40 +

    1.10 +0.85 +

    0.65 +0.45 + 0.30 + 0.20 + 0.10 + 0.05 + 0.00 ?

    3.50 +

    0.95 +

    0.35 +

    Section B - B Section E - E

    LOCATION: Southern Highlands ProvincePangia District Taguru Village Polu River

    FOOT BRIDGE L=43mDRAWING:

    1Signature:SIZE Drawn by:

    PROJECT PHASE: CONSTRUCTION DESIGN

    REVSCALE:

    FOR CONSTRUCTION

    1:100, 1:50, A2???????????????

  • ???????????????????????????

    Section D - D

    2

    Section P - P

    Section C - C

    4

    Detail 4 Detail 2

    LOCATION: Southern Highlands ProvincePangia District Taguru Village Polu River

    FOOT BRIDGE L=43mDRAWING:

    2Signature:SIZE Drawn by:

    PROJECT PHASE: CONSTRUCTION DESIGN

    REVSCALE:

    1:20FOR CONSTRUCTION

    1:100, 1:50, A2???????????????

  • Section G - GSection K - K

    Section O - O

    Foundation plan 1

    Section H - H Section I - I Section J - JSection L - L

    Section M - M Section N - N

    Detail 1

    LOCATION: Southern Highlands ProvincePangia District Taguru Village Polu River

    FOOT BRIDGE L=43mDRAWING:

    3Signature:SIZE Drawn by:

    PROJECT PHASE: CONSTRUCTION DESIGN

    REVSCALE:

    1:20FOR CONSTRUCTION

    1:100, 1:50, A2???????????????