2
Introduction Gravity seperators have huge disadvantages as the oil has to be removed physically or pumped out via a truck .The periodicity is critical and if it is not done in time, the oil and grease enters the waste water tank. This adversely affects the subsequent treatment. feature a split design where food waste and Fatty Oil & Grease (FOG) are processed separately using automation for better operational efficiency and ease for the operator. Principles of separation / synthesizing l Oil is not soluble in water at atmospheric pressure. l Whatever is soluble is only an emulsion and not a solution l Water is denser than oil based solvents l Oil always tends to separate and float on water Food Waste Separation l Food waste is separated in an SS strainer. l Food waste separated is conveyed through a specialized screw conveyor. Oil and Grease Separator (OGS) l Heater is used to thin out oil and grease for better evacuation. l Baffles are placed inside OGS to ensure that oil floats on top and water flows underneath. l A Vacuum pump evacuates oil from the oil & grease floating in the top layer. WASTE WATER INLET. FOOD WASTE SEPARATOR (FWS). PERFORATED STRAINER. HYDRAULIC DUMP DOOR. HIGH LEVEL WATER SENSORS. LOW LEVEL WATER SENSORS. TRANSFER PUMP. OIL & GREASE SEPARATOR. SYNTHESIZER MEDIA PACK. GREASE LAYER. SS GREASE SUCTION PIPE. HEATER VACUUM TANK & VACUUM PUMP. SPRAY CLEANING NOZZLES SPRAY CLEANING PUMP CONTROL PANEL. SLUDGE PUMPS TROLLEY. SIGHT GLASS. 1 2 3 4 5a 5b 6 7 8 9 10 11 12 13 14 15 16 17 18 13 13 13 18 15 10 11 3 9 7 1 5b 5a 4 14 6 16 2 FWS FOOD WASTE SEPARATOR CHUTE OUTLET 17 17 TO STP OGS KITCHEN WASTE INLET OVERFLOW CHAMBER TRASH CHAMBER fine bar screen outlet AUTOMATED FOOD WASTE, OIL & WATER SEPARATOR 8 13 Metsi Enviro Tech Pvt Ltd Innovative Technological Environmental Solutions R FOOD WASTE, OIL & WATER SEPARATOR Food Waste, Oil & Water Separator R Food Waste, Oil & Water Separator R

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Page 1: FOOD WASTE, OIL & WATER SEPARATOR

Introduction

Gravity seperators have huge disadvantages as the oil has to be removed physically or pumped out via a truck .The periodicity is critical and if it is not done in time, the oil and grease enters the waste water tank. This adversely affects the subsequent treatment.

feature a split design where food waste and Fatty Oil & Grease (FOG) are processed separately using automation for better operational efficiency and ease for the operator.

Principles of separation / synthesizingl Oil is not soluble in water at atmospheric pressure.l Whatever is soluble is only an emulsion and not a

solutionl Water is denser than oil based solventsl Oil always tends to separate and float on water

Food Waste Separationl Food waste is separated in an SS strainer.

l Food waste separated is conveyed through a specialized screw conveyor.

Oil and Grease Separator (OGS)l Heater is used to thin out oil and grease for better

evacuation.l Baffles are placed inside OGS to ensure that oil

floats on top and water flows underneath.l A Vacuum pump evacuates oil from the oil &

grease floating in the top layer.

WASTE WATER INLET.

FOOD WASTE SEPARATOR (FWS).

PERFORATED STRAINER.

HYDRAULIC DUMP DOOR.

HIGH LEVEL WATER SENSORS.

LOW LEVEL WATER SENSORS.

TRANSFER PUMP.

OIL & GREASE SEPARATOR.

SYNTHESIZER MEDIA PACK.

GREASE LAYER.

SS GREASE SUCTION PIPE.

HEATER

VACUUM TANK & VACUUM PUMP.

SPRAY CLEANING NOZZLES

SPRAY CLEANING PUMP

CONTROL PANEL.

SLUDGE PUMPS

TROLLEY.

SIGHT GLASS.

1

2

3

4

5a

5b

6

7

8

9

10

11

12

13

14

15

16

17

18

13

13

13

18

15

10113

9

7

1

5b

5a

4

14

6

16

2FWS

FOOD WASTESEPARATOR

CHUTE

OUTLET

17 17

TO STP

OGS

KITCHENWASTE INLET

OV

ER

FL

OW

CH

AM

BE

R

TR

AS

HC

HA

MB

ER

fine bar screen outlet

AUTOMATED FOOD WASTE, OIL & WATER SEPARATOR

813

Metsi Enviro Tech Pvt Ltd Innovative Technological Environmental Solutions

R

FOOD WASTE, OIL & WATER SEPARATOR

Food Waste, Oil & Water Separator R

Food Waste, Oil & Water Separator R

Page 2: FOOD WASTE, OIL & WATER SEPARATOR

l Food Waste Separator (FWS) has a perforated sheet is removed automatically.

l Transfer Pumps transfers the liquid into the OGS Seperator

l OGS Separator has a hopper for settling

l Grease evacuation is enabled via heaters and evacuation pipes that are connected to the vacuum tank

l Sampling Port is a spring loaded valve

l Sight Glass is for observation

l SS Trolley is to collect segregated solid food waste

l Spray cleaning pump gets rid of deposits and declogs strainer holes.

Materials of Construction

Additional Product Range

Key Features

l Coolant recycling systemsl Oil cleaning systemsl Coolant cracking systemsl Oil centrifuges l Hydrocyclone liquid - solid separatorl Emulsified oil removall Helipad oil removal

Technology

l Oil and water passes through gravity or is pumped into the oil and water separator system.

l Oily water enters the separator where solids are captured in the SS strainer. Dump door or Screw Conveyer removes debris automatically.

l Solid particles trapped in the first trash chamber drops automatically into the trolley.

l Oil rises to the top of the separator and is continuously removed automatically with the help of optical sensors.

Separators are made of stainless steel or mild sheet, sand blasted and powder coated.

There are no consumables or replaceable filters in our system.

Metsi Enviro Tech Pvt Ltd Innovative Technological Environmental Solutions

www.metsiet.com

No. 120/30, C-2, 2nd Cross, Hennur, Bangalore - 560 043, India. T : +91 90609 88475 E [email protected]

New No. 9/ Old No. 2B, DKR Street, Off. Poonamallee Road, Chennai - 600 032, India. E : [email protected].

CIN Number:U29100KA2017PTC104837

l Heating mechanism is provided for oily fats from solidifying.

l Vacuum system evacuatesoil free water in to the oil tank.

l Oil content in the output water will be less than the regulatory norms.

l Drain valve under the system will let out the accumulated sludge.

Note : For separation of any emulsified oil, additional treatment is required.

SEMI & FULLY AUTOMATED MODELS MANUAL OGS MODELS

CFA01

CFA02

CFA03

CFA04

CFA05

CFA06

CFA07

CFA08

CFA09

CFA10

CFA11

CFA12

CFA13

CFA14

CFA15

CFA20

CFA25

CFM01

CFM02

CFM03

CFM04

CFM05

CFM06

CFM07

CFM08

CFM09

CFM10

MODEL. MODEL.CAPACITIES CAPACITIESFWS Size (In Mtrs) Size (In Mtrs)OGS Size (In Mtrs)

1 m3/hr.

2 m3/hr.

3 m3/hr.

4 m3/hr.

5 m3/hr.

6 m3/hr.

7 m3/hr.

8 m3/hr.

9 m3/hr.

10 m3/hr.

11 m3/hr.

12 m3/hr.

13 m3/hr.

14 m3/hr.

15 m3/hr.

20 m3/hr.

25 m3/hr.

1m3/hr.

2m3/hr.

3m3/hr.

4m3/hr.

5m3/hr.

6m3/hr.

7m3/hr.

8m3/hr.

9m3/hr.

10m3/hr.

Dia.600 x 1250H.

Dia.600 x 1250H.

Dia.600 x 1250H.

Dia.960 x 1250H.

Dia.960 x 1250H.

Dia.960 x 1250H.

Dia.960 x 1250H.

Dia.960 x 1250H.

Dia.960 x 1250H.

Dia.1100 x 1250H.

Dia.1100 x 1250H.

Dia.1100 x 1250H.

Dia.1100 x 1250H.

Dia.1100 x 1250H.

Dia.1100 x 1250H.

Dia.1100 x 1250H.

Dia.1100 x 1250H.

1.90Lx0.32Wx0.90mH

1.90Lx0.60Wx0.90mH

1.90Lx0.60Wx1.20mH

2.10Lx0.60Wx1.20mH

2.25Lx0.60Wx1.20mH

2.35Lx0.75Wx1.20mH

2.40Lx0.80Wx1.25mH

2.50Lx0.90Wx1.25mH

2.50Lx1.10Wx1.25mH

2.72Lx1.22Wx1.22mH

1500x600x800 H.

1500x650x800 H.

1500x600x900 H.

1500x650x900 H.

1550x 600x1000 H.

1600x 650x1000 H.

1820x 650x1000 H.

1820x 700x1050 H.

1900x 700x1125 H.

2050x 725x1250 H.

2050x 750x1250 H.

2100 x 800x 1250 H.

2150 x 850x 1250 H.

2200 x 850x 1250 H.

2200 x 1000x 1250 H.

2700 x 1000x 1250 H.

2700 x 1250x 1250 H.

MANUAL OGS - UNDER THE SINK

MODEL. Size (In Mtrs)

CFU01

CFU02

CFU03

0.70Lx0.0.46Wx0.35mH

0.90Lx0.0.45Wx0.45mH

0.90Lx0.0.60Wx0.60mH