Food Talkline Gas & Steam measurement

Accurate, flexible and reliable gas measurement with Proline® t-mass 65Page 3

Best-in-class measurement for any application Page 4, 5

Made in the USA -for the USA!Page 6

talkline

Issue 10 • Volume 9

Endress+Hauser’s local service technicians are dedicated to keeping your plant running 24/7Page 7

Gas & steam measurement capabilitiesCustomized solutions for compressed air, gas and steam

Endress+Hauser is a global provider of solutions for instrumentation and automationSupplying the production and logistic sectors of the process industry, Endress+Hauser develops sensors and systems that obtain information from the process, transmit the data and process it. High quality products and cutting-edge services improve our customers’ competitiveness with top-notch quality, dependability and efficiency.

Endress+Hauser is a byword for independence, continuity and long-term customer relationships Our 50-plus years of application experience are the foundation on which we have built our enormously wide range of products for metering flow, level, pressure and temperature, complete with liquid analysis, recording and system components.

Endress+Hauser is a single-source supplierYou can be confident that we will have the optimum solution for your measurement requirements.

Endress+Hauser – your instrumentation partner

Flow measurement as competenceEndress+Hauser ranks internationally as one of the leading producers of industrial process measurement devices for liquids, gases and steam. As a competence center, we have achieved a top position in the global market within the last 52 years. High accuracy, dependable metering, simple commissioning and low maintenance requirements – these are only some of the qualities that our customers can always rely on.

Did you know ... ?

• Electricity accounts for 75% of the total operating costs for air compressors over a ten year period

• A .10” leak in a compressed air pipe will cost you $750 in energy losses per year

• The energy cost of compressed air goes up approximately 1.5% for every unnecessary psi of pressure

• 20 to 32 f/s is the recommended maximum flow velocity for economical operation in compressed air distribution systems and that the corresponding figure for steam pipes is 82 f/s

• Continuing to supply air to idle or under utilized machinery can push energy costs up by as much as 50%

Size Cost per year

1/16” $523

1/8” $2,095

1/4” $8,382

Annual cost of leaksCosts calculated using electricity rate of $0.05 per kilowatt-hour, assuming constant operation and an efficient compressor.

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Saving energy and costs together!

In many aspects, the measurement of gases and steam is gaining importance for users. Rising energy costs and growing interest in monitoring consumption and usage due to environmental considerations are the main reasons for the growing interest in advanced and reliable measurement needs. Endress+Hauser offers complete measurement and monitoring solutions to help achieve higher operating performance.

Are you the maintenance technician, engineer or plant manager whose job it is to maintain competent support for the gas, steam or water utilities of your company? Are you the process or finance manager who has to balance the trade-off between increasing plant efficiency and reducing operating overheads and energy costs? Do you find that the dictates of quality audits, standard operating procedures and environmental protection require ever-stricter process monitoring? Yes? Then you can count on Endress+Hauser fully and completely in regard to “Energy and Cost Savings”!

As a single-source supplier of process instrumentation we can offer the all-inclusive solutions package you need:

• Wide range of premium flowmeters• Customized solutions for your applications• Competent planning, commissioning

and maintenance (engineering, project management)

• Professional support from specialists in all sectors• Worldwide service network

Put us to the test! We can help in these and many other areas:

• Steam - BTU usage• Compressed air - utilization and leak reduction• Chillers and cooling systems• Gases - CO2, nitrogen• Plant unit operations - who is wasting what?• Water usage

Proline® t-mass 65,thermal mass flowmeter

• Gas engine: thermo-dynamic user programmable property calculator for 20 different gases and mixtures - not limited to factory presets. Calibration automatically scales to gas composition and process conditions.

• In-situ calibration: superior to installation factor functions, allows creation of custom calibration curves (up to 16 points), allows on-site “tuning” for difficult conditions or special gases.

• Ideal for: CO2 measurement, nitrogen, air and ammonia.

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Best-in-class measurement...

Proline® Prowirl

t-mass

Vortex meters are extremely robust. These versatile devices have long been in use for metering liquids, gases and steam in all industries. Frequently used in combination with a flow computer, pressure and/or temperature sensors for energy and heat metering.

Benefits at a glance• High long-term stability and

repeatability• Low pressure loss• Large turndown of 10:1 to 30:1

(gas/steam) or 40:1 (liquids) • Mass and energy metering of liquids,

gases and steam by a flow computer or optionally with an integrated temperature sensor (multi-variable sensor)

Applications• Universal measurement of gases,

steam and liquids • Nominal diameters: ½” to 12”• Process pressure: max. 3,625 psi• Temperature: –328 to +752 °F

Vortex

Thanks to the large wealth of experience, differential-pressure flow metering has been accepted and widely used for over 100 years throughout the world. Some primary elements, e.g. orifices, can be replaced or calibrated at any time under operating conditions, even in pipes with nominal diameters larger than 6 ft.

Benefits at a glance• Worldwide standards (since 1929)• Long tradition in metrology,

widely accepted• Robust and application-specific

designs (orifice, nozzle, venturi, pitot)• Pitot tube for reduced pressure loss• Combinable with flow computers

for mass, energy and volume measurement of liquids, gases and steam; and for increased turndown (split range)

Applications• Universal measurement of gases,

steam and liquids• Nominal diameters: 3/8” to 78”• Process pressure: max. 5,800 psi• Temperature: –328 to +1832 °F

Differential pressure

The principle of thermal mass flow measurement has become widely accepted by industry in recent years and is used successfully in many applications involving gases. By comparison with other techniques, this principle allows the measurement of gases at very low flow rates and process pressures with high accuracy.

Benefits at a glance• Simultaneous measurement

and output of mass flow and fluid temperature (multi-variable sensor)

• Suitable for leakage detection• Cost-effective insertion sensors for

very large pipe diameters• Large turndown up to 100:1• Negligible pressure loss (<0.03 psi)

Applications• Direct mass flow measurement of

gases, e.g. air, compressed air, clean gases (O2, N2, CO2) or natural gas

• Nominal diameters: ½” to 60”• Process pressure: max. 580 psi• Temperature: –40 to +266 °F

Thermal

Deltatop/-set Verabar

...with a history of innovation

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Best-in-class measurement...

Maximum accuracy is the outstanding feature of this measuring principle for liquids and gases. Another feature is the ability to measure multiple process variables simultaneously with one single sensor: mass flow, volume flow, density and temperature. This opens up completely new perspectives for optimizing and monitoring utilities (e.g. burner control).

Benefits at a glance• Multi-variable measurement: several

process parameters simultaneously measurable

• High measuring accuracy• Independent of the fluid’s properties• No inlet/outlet runs necessary• Approvals for custody transfer• Combinable with flow computers for

gas and liquid energy metering

Applications• Direct mass flow measurement of

liquids and gases, e.g. fuels, oils, natural gas, liquefied gas or technical gases

• Nominal diameters: 1/12” to 10”• Process pressure: max. 5,076 psi• Temperature: –58 to +662 °F

Coriolis

The universal flow and energy manager is the best choice for precise process calculations (density, enthalpy, compressibility) in gas, steam and liquid applications. Record, monitor and store data in plant or online remotely with the Ecograph T -paperless recorder.

Benefits at a glance (Energy manager)• Suitable for gas, liquid, steam

and water• Get accurate readings in BTU or other energy unit showing actual consumption/value• Precise calculations on the basis of

equations and/or storable tables with material data

• Can be used with all common flow measuring systems (vortex, turbine, magnetic, differential pressure, etc.)

Benefits at a glance (Ecograph T)• Up to 6+1 channels in compact unit

- 4 relays for alarm and control • Paperless data storage on lockable compact flash card• Free PC software, built-in web server and ethernet connection• Email data and alarms with ReadWin® 2000

Recorders & energy managers

Ecograph T

TMT162 -Temperature field transmitter

Flow computer

PMC71 - Digital pressure transmitter

The highest reliability and accuracy are features you can count on in gas and steam applications. Safe, robust, corrosion resistant, suitable for high pressure and temperature applications.

Pressure & temperature

Benefits at a glance (TMT162)• Brilliant back-lit display• Single or dual sensor input• Highest reliability in harsh

environments• Mathematic functions for differential

and average temperature• Drift monitoring and back-up

functionality

Benefits at a glance (PMC71)• Fast & easy commissioning via

Quick Setup menu • Corrosion- and abrasion-proof• High temperature version available• Housing can be rotated 360° • Reliable and repeatable

...with a history of innovation

Proline® Promass

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Close to youDriven by the knowledge that powers a global company.

Endress+Hauser is a global supplier of process automation solutions. The power of this global company is realized by its local support to you. This support starts with excellent manufacturing facilities located within the US. ISO 9001-2000 certified manufacturing facilities and ISO 17025 certified calibration capability assure Endress+Hauser delivers highly reliable measuring instruments to customers through-out North and South America.

A network of skilled sales and ser-vice personnel are located through-out the US and Canada, ready to provide the support required. Regional sales and service locations assure there is someone available, in your time zone, to support you.

Flow calibration rig is accredited to international standards and helps us respond to the fast delivery times that are sometimes required by our customers.www.us.endress.com/calibration

State of the art design, production and calibration of flow meters assures highest quality products with unmatched performance and reliability. Modern production lines enable us to provide fastest delivery times for our flowmeters.

People forProcess Automation

Shop online for low-cost instruments, devices and components at:www.us.endress.com/e-direct

Level

Pressure

Flow

Temperature

Liquid Analysis

Recorders

Components

Service

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Delays and production losses can far exceed the costs of planned start-up! A high percentage of instrument problems can be traced to start-up by unqualified personnel. These can be prevented by scheduling a trained Endress+Hauser service technician to be on-site during start-up.

Basic factory warranty is extended from 1 to 3 years when start-up is purchased on your instrumentation order. Ask for start-up to be quoted with your new instruments.www.us.endress.com/start-up

In many processes, the function of flowmeters must be periodically checked and tested due to internal or legal requirements. Fieldcheck™ is a test and simulation device that permits regular on-site checking of your installed flowmeters without the need of removal or process interruption.

Endress+Hauser’s Service department is dedicated to keeping your plant working efficiently seven days-a-week, 24 hours-a-day. Technicians are located throughout the country to provide various levels of support for you and your instruments.

Service from Endress+Hauser

Maintenance / Verification

Start-up service

Preventative Maintenance AgreementsPlanned maintenance lowers costsTo ensure optimum performance and help extend the life of your instruments, our skilled service engineers perform periodic checks (including any necessary adjustments), and issue a report confirming the instrument’s performance. Additionally, we provide specific recommendations for maintenance of the equipment under the agreement.www.us.endress.com/agreements

FieldCheck (traceable test result)

CP 020B/24/ae/07.07AE/INDD CS

USA

Endress+Hauser, Inc.2350 Endress PlaceGreenwood, IN 46143Tel. 317-535-7138Sales 888-ENDRESSService 800-642-8737Fax [email protected]

Canada

Endress+Hauser Canada1075 Sutton DriveBurlington, ON L7L 5Z8.Tel. 905-681-9292800-668-3199Fax [email protected]

Mexico

Endress+Hauser México S.A. de C.V.Fernando Montes de Oca 21 Edificio A Piso 3Fracc. Industrial San Nicolás 54030. Tlalnepantla de BazEstado de MéxicoPhone: +52 55 5321 2080Fax: +52 55 5321 [email protected]

07.07/SC USA

ISO 9001:2000 Certified

Your local partner:AlabamaTriNova, Inc.Mobile, AL251-378-7837

TriNova, Inc.Bessemer, AL205-426-0494

AlaskaArtic Controls, Inc.Anchorage, AK907-277-7555

ArizonaIndustrial Automation ServicesChandler, AZ480-413-0899

ArkansasTriNova, Inc.Mobile, AL251-378-7837

Endress+HauserHouston, TX713-300-6268

M & D ControlsTulsa, OK918-664-7511

CaliforniaIPT GroupSan Francisco, CA415-824-3679

Process Instruments & Controls, LLCBakersfield, CA661-327-7000

ProFlow DynamicsCorona, CA951-279-5500

Endress+HauserBrea, CA714-524-8391

FOR MUNICIPAL INDUSTRYMRC TechnologiesNewbury Park, CA805-498-3811

ColoradoBeabout CompanyLittleton, CO303-795-1000

ConnecticutO‘Connor & Senecal, Inc.Sutton, MA508-865-5600

DelawareEndress+HauserChalfont, PA215-822-4710

Philip R. Walker & AssociatesCockeysville, MD410-666-2142

FOR MUNICIPAL INDUSTRYLRM Inc.Souderton, PA215-721-4840

FloridaAMJ Equipment Corp.Lakeland, FL863-682-4500

GeorgiaAMJ Equipment Corp.Savannah, GA912-898-0388

HawaiiIPT GroupSan Francisco, CA415-956-9005

IdahoTourangeau Nor WesTualatin, OR503-691-6100

Weidner & AssociatesMidvale, UT801-565-9595

IllinoisAntel CorporationWillowbrook, IL630-887-8910

R.L. Weisheimer & Assoc.Columbia, IL618-281-4148

George E. Booth Co., Inc.Indianapolis, IN317-247-0100

IndianaGeorge E. Booth Co., Inc.Indianapolis, IN317-247-0100

Antel CorporationWillowbrook, IL630-887-8910

IowaMiller Mechanical Specialties, Inc.Des Moines, IA515-243-4287

KansasCompass Controls and InstrumentationShawnee, KS913-441-9779

KentuckyGeorge E. Booth Co., Inc.Indianapolis, IN317-247-0100

LouisianaFOR MUNICIPAL INDUSTRYEndress+HauserHouston, TX713-300-6268

MaineO‘Connor & Senecal, Inc.Sutton, MA508-865-5600

MarylandPhilip R. Walker & AssociatesCockeysville, MD410-666-2142

MassachusettsO‘Connor & Senecal, Inc.Sutton, MA508-865-5600

MichiganDurable ControlsHartland, WI262-367-4900

Forberg Scientific, Inc.Troy, MI248-288-5330

MinnesotaEngineered Sales CompanyBloomington, MN952-888-1131

MississippiTriNova, Inc.Mobile, AL251-378-7837

FOR MUNICIPAL INDUSTRYRieth CorporationGretna, LA504-362-7604

MissouriCompass Controls andInstrumentationShawnee, KS913-441-9779

R.L. Weisheimer & Assoc.Columbia, IL618-281-4148

MontanaBrock Easley, LLCBillings, MT406-252-1515

NebraskaMiller Mechanical Specialties, Inc.Des Moines, IA515-243-4287

NevadaIPT GroupSan Francisco, CA415-824-3679


New HampshireO‘Connor & Senecal, Inc.Sutton, MA508-865-5600

New JerseyEndress+HauserChalfont, PA215-822-4710

FOR MUNICIPAL INDUSTRYDave HeinerAssociates, Inc.Parsippany, NJ973-299-9990

LRM Inc.Souderton, PA215-721-4840

New MexicoIndustrial Automation ServicesChandler, AZ480-413-0899

Pan-Tech ControlsArlington, TX817-640-3232

New YorkBurnsCascade Controls & Instrumentation Syracuse, NY315-422-0261

Endress+HauserChalfont, PA215-822-4710

FOR MUNICIPAL INDUSTRYBurgh & SchoenenbergerPavillion, NY585-584-3768

Dave HeinerAssociates, Inc.Parsippany, NJ973-299-9990

North CarolinaEndress+HauserCharlotte, NC704-969-7974

North DakotaEngineered Sales CompanyBloomington, MN952-888-1131

OhioForberg Scientific, Inc.Cleveland, OH216-712-6600

George E. Booth Co., Inc.Indianapolis, IN317-247-0100

OklahomaM & D ControlsTulsa, OK918-664-7511

OregonTourangeau Nor WesTualatin, OR503-691-6100

PennsylvaniaLH BolekyCoraopolis, PA412-264-0729

Endress+HauserChalfont, PA215-822-4710

Forberg Scientific, Inc.Cleveland, OH216-712-6600

FOR MUNICIPAL INDUSTRYLRM Inc.Souderton, PA215-721-4840

Rhode IslandO‘Connor & Senecal, Inc.Sutton, MA508-865-5600

South CarolinaEndress+HauserCharlotte, NC704-969-7974

South DakotaEngineered Sales CompanyBloomington, MN952-888-1131

TennesseeAMJ Equipment Corp.Greeneville, TN423-639-3800

TriNova, Inc.Mobile, AL251-378-7837

TriNova, Inc.Memphis, TN901-684-7099

TexasEndress+HauserHouston, TX713-300-6200

M & D ControlsTulsa, OK918-664-7511

Measurement ResourcesCorpus Christi, TX361-882-3444

Pan-Tech ControlsArlington, TX817-640-3232

UtahWeidner & AssociatesMidvale, UT801-565-9595

VermontO‘Connor & Senecal, Inc.Sutton, MA508-865-5600

VirginiaApplied Engineering, Inc.Midlothian, VA804-378-3550

Philip R. Walker & AssociatesCockeysville, MD410-666-2142

WashingtonTourangeau Nor WesTualatin, OR503-691-6100

Tourangeau Nor WesSnohomish, WA425-338-4477

Washington D.C.Philip R. Walker & AssociatesCockeysville, MD410-666-2142

West VirginiaCavcon, Inc.Charleston, WV304-342-0385

WisconsinDurable ControlsHartland, WI262-367-4900

Engineered Sales CompanyBloomington, MN952-888-1131

WyomingBeabout CompanyLittleton, CO303-795-1000


Puerto RicoEngineered Parts & Services, Inc.Vega Alta, PR787-883-8880

Documents

Food Talkline Gas & Steam measurement