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Food Safety 360:From Food Processor to End User
Novel solutions for detecting product contaminants at every angle of your process
GoalsIdentify critical inspection locations within a
production lineCompare traditional vs. current inspection
capabilitiesAnalyze applications and inspection successes
Anritsu Industrial Solutions Subsidiary of $1B growing
electronics company Manufactured first inspection
equipment in 1964 No. 1 supplier in Japan Americas HQ in Chicago Strategic alignment with Gainco
Gainco: The Right Answer for Meat Yields, Productivity and Profits
Subsidiary of Bettcher Industries Engineered solutions to improve throughputs, yields, and
profitability at poultry, red meat, and seafood processors Strategic partnership with Anritsu facilitates complete system
solutions
• 24/7 365 Support• Scale calibration• Repair & Training
• Infiniti Indicators• DuraWeigh Scales• IP69k durability• Proven Tough
Gainco, Inc.
Detection Throughout the Plant
John Daley, Director of Sales & Marketing,
Gainco, Inc.
Why Inspect?
Source: ExpertRECALL
Improved food safetyBetter quality controlReduce the potential
of a recall
Why Inspect With X-ray?More consistent performance
• Fresh or frozen, wet or dry• Not affected by humidity or other equipment
Can provide traceability• System can auto-store images of every rejected product• Facilitates, supports more detailed HACCP logs
Will detect more contaminates• Bone, glass, metal, ceramic, dense plastic
Final package inspection• Check weigh, clip detection, missing products, voids, etc.
What’s Driving X-ray Inspection?Retailers demanding higher
quality• Metal specifications are tightening• Want to detect bone & other materials
Improvements in HAACP standards• Knowing what is entering your plant• Respond to issues earlier in the process
What’s Driving X-ray Inspection?Automated deboning is creating
more chips & splinters• Greater potential for customer
complaints• Protecting your and your customers’
brands
Potential premium for inspected product
Where Can X-ray Be Applied?Incoming product• Trim meat or frozen blocks• Detect bones or other contaminates
Where Can X-ray Be Applied?Meat from a debone line• Bone chips or fragments• Fillets, tenders, legs, and thighs
Ground productAfter initial grind, prior to blend• Before forming or packaging
Where Can X-ray Be Applied?
Marinated product• Injected or tumbled – broken needles
Where Can X-ray Be Applied?
Individual packages inspection• Bags or trays• Check weigh & Foreign Material Detection• Missing clips or voids in chubs• Piece count or orientation
Where Can X-ray Be Applied?
Full case inspection• Potentially replace
multiple MD’s or checkweighers• Final QA inspection
is made post secondary packaging
Where Can X-ray Be Applied?
Application Examples 2.0-3.0mm bones
in poultry breast meat
One customer was able to reduce bone count from over 1,200 per load to less than 4
Bone Fragments In Tenders
Stainless Glove Links In Thighs
Packaged Nuggets With Bone
Trim, Ground, Pumped MeatPipeline X-ray Image Of Sphere & Glass
0.5 mm stainless steel sphere 2 mm glass
Case Inspection: 1.2 & 1.5mm SS Sphere
Chubb Inspection: Clips And SS
MultiView: Quality Control
MultiView: Quality Control
MultiView: Quality Control
MultiView: Quality Control
What Can Be Detected? Calcified bones –
>2.0mm thickness Metal Spheres – 0.5mm
diameter stainless steel Wire – 0.2mm diameter
by 2.0mm long Glass sphere – 1.0 to
1.5mm diameter Ceramic – 1.0 to 1.5mm
diameter
Evolving Detection Technology
Christopher Young, Business Development Manager,
Anritsu
TechnologyConventional (traditional) metal detectors
vs. X-ray
TechnologyConventional (traditional)
metal detectors• Established industry standard with
wide usage and low initial cost• Metal only detection• Strongly affected by application and
metal type
TechnologyX-ray Highlights• Excellent detection capabilities• 2 basic product parameters:
• Density – Lighter, less dense contaminants are harder to detect
• Thickness - Thinner product is easier to inspect
TechnologyLarge format X-ray (case/carton)• Excellent value proposition
• Replace multiple units with 1 larger system
• Strong metal detection capability• Bone/Glass/Stone detection possible on
thinner products
Application• Large format X-ray (case/carton)• 17kg. Case (24”Lx15”Wx5”H) Pork
• 0.8 to 1.0mm SS Detection• Bone/Glass detection capable
ApplicationLarge format X-ray (case/carton)• 5# Bag (13”Lx15”Wx3”H) Par Fried
Nuggets• 0.8mm SS Detection
ApplicationSmall format X-ray (chub
inspection)• 1# & 2# Chubs (2.5” & 3”
diameter)• 0.7mm SS Detection
ApplicationSmall format X-ray (chub inspection)• 1# & 2# Chubs (2.5” & 3” diameter)
• Clip detection – tracked and rejected separately• Detects clips within the product and missing clips
TechnologyPipeline X-ray (pumped)• High detection capability
• Excellent for metal & bone – exceeds customer’s requirements
• Requires a pump if not present already• Not suitable for all products • Easily cleaned/calibrated/tested
ApplicationPipeline X-ray (3” pipe)• 10,000 #/hr. Pork
• 0.5mm SS Detection• 0.4mm diameter x 2mm long SS Wire detection• 1.0 to 2.0mm Pork bone detection (calcified)
TechnologyDUAL X Highlights• Developed specifically for bone detection• Multiple x-ray energy levels enable comparative
analysis • The “right tool” for the job
TechnologyDUAL X Highlights (cont.)• Same operator interface – auto setup, easy to
use/adjust• 2mm bone detection (poultry) capable
ComparisonDUAL X vs. traditional X-ray• Poultry breast – 40mm thickness
ComparisonDUAL X vs. traditional X-ray• Poultry breast – 40mm thickness
ComparisonDUAL X vs. traditional X-ray• Poultry breast – 40mm thickness
ComparisonDUAL X vs. traditional X-ray• Poultry breast – 60mm thickness
ComparisonDUAL X vs. traditional X-ray• Poultry breast – 60mm thickness
ApplicationBulk Beef (3” thickness)• 8,000 #/hr. Beef
• 0.8mm SS Detection• 3.0mm Glass detection• 3.0mm Bone detection (calcified)
Detection360
Solutions based on quality requirements and installation locations
Custom mapped solutions specific to your application
Case Study
Kevin Parnell, Plant Manager, Albertville, Ala.
Case Study
Case Study
Case Study
Case Study
Questions?
Thank You!We appreciate the time spent together today and look
forward to working with you on your inspection projects
Anritsu Industrial Solutions USA, Inc.1001 Cambridge DriveElk Grove Village, IL 60007847-419-XRAY (9729)www.detectionperfection.com
Gainco, Inc.1635 Oakbrook DriveGainesville, GA 30507800-467-2828www.gainco.com
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