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Discussion and Solutions from some Industry Experts.
2010 – “guilty until proven innocent” A lot of new, unknown manufacturers
A lot of so-so, untested product
A lot of hesitation from designers
A lot of $$$$ to the end-user
2015 – “innocent until proven guilty” Manufacturer consolidation
A slew of decent to great product (but no time to vett)
A general acceptance by designers (but new higher expectations)
Broad range of price points between commodity and spec-grade
Great improvement
Delivered Lumens
Lumens Per Watt
Optical Control & Glare
Color & Binning
Power Factor
Decent improvements
CRI
Form Factor
Needs improvement
Dimming
Flicker
End-of-Life
Replaceability
Inrush Current
Additional Problems
Module Obsolescence
Component Availability
Development Cycle
Beam Profile Variations
Photos Courtesy of Jan Moyer
Tree on left is halogen, relamped 2012
LED installed in 2012 with 2700K and replaced with 3000K in 2013
Photos Courtesy of Jan Moyer
Image on left was taken immediately after LEDs installed in 2013
Image on right was taken in September 2014, one year later
LED seemed dimmer and the color seemed warmer than previous year.
Photos Courtesy of Jan Moyer
Image on left is one of the lamps removed
Image on right is a new lamp – not used.
Can see both color shift and change in output.
One every night from 3 to 4 hours..
Designers Jan Moyer
Jim Benya
Chip Israel
Pat Gallegos
Domingo Gonzales
Paul Gregory
Brooke Silber
Kathryn Toth
Research & Policy Professor Shuji Nakamura, UCSB
Naomi Miller, PNNL
Kevin Fuscus, ICFI MSC Lighting
Manufacturers Hiroshi Kira, HK Lighting
George Stringer, Soraa
Jim Yorgey , Lutron
Eric Lind, Lutron
Gary Trott, Cree Lighting
Doug Hagen, BK Lighting
Distributors Lara Cordell, WB
Magazines Elizabeth Donoff, Architectural
Lighting Magazine
Initial meeting: UC Santa Barbara Aug 4th at Professor Shuji Nakamura’s office
Speaking venues: NLB Panels Washington – September 2014
Zhaga Consortium Meeting – September 2014
IALD Enlighten LIRC session – October 2014
SSL/DOE Detroit – November 2014
Strategies in Light – February 2015
LEDucation NYC – March 2015
Lightfair NYC - May 2015
“We need an open dialogue to make public, & strive to resolve, the problems facing the architectural lighting industry, to ensure that LED will continue to be accepted as a reliable light source”
Target Audience: Chip/Module/Luminaire Manufacturers
Addressing: Current Issues
How can issues be resolved
When can they be resolved – sense of urgency
Designers Jan Moyer
Jim Benya
Chip Israel
Pat Gallegos
Domingo Gonzales
Paul Gregory
Brooke Silber
Kathryn Toth
Research & Policy Professor Shuji Nakamura, UCSB
Naomi Miller, PNNL
Kevin Fuscus, ICFI MSC Lighting
Manufacturers Hiroshi Kira, HK Lighting
George Stringer, Soraa
Jim Yorgey , Lutron
Eric Lind, Lutron
Gary Trott, Cree Lighting
Doug Hagen, BK Lighting
Distributors Lara Cordell, WB
Magazines Elizabeth Donoff, Architectural
Lighting Magazine
We’d love to add your name to our
growing list – join our discussion.
JAN & BROOKE,
LUMINAE LLCFOCUS LIGHTING
BENYA BURNETT
CONSULTANCYCREE LIGHTING
Problems with specifying LEDS.
Focus Lighting
• This is a new time in Lighting Design.
With New Challenges.
• It will never be as it was.
• The phone business will never be the same either.
1980 Dimming Magnetic Transformers.
1984 MR16 lamps burning up fixtures.
1993 Dimming Electronic Transformers.
(Edison Price called one day)
• What is your obligation as the Lighting Designer?
Are you the specifier?
• You’re like the Surgeon.
• Think of all the new techniques and procedures you could use on the patient.
“These are the options. “
“What option would you like me to use?”
You are the Specifier. Test what you specify.
• If you can’t test it or cause it to be tested or see
it tested.
• Or know it will last 50,000 hrs???
• You have an obligation to inform the owner that
these are untested products.
• You may be required to use these untested products based on our government’s energy codes.
• Com Check or DOE2
• These are the times we live in.
Conclusion.
• You are in a partnership with the owner operator to specify the best solution.
• You are obligated to inform the owner of the problems with all possible solutions.
• Together you make the correct selection.
BENYA BURNETT
CONSULTANCY
3 Recommended Practices for the LED
Specifier
Develop a project-specific process for selecting products
just before they need to be ordered, including
Cost adjustments
Controls/interoperability changes
Timing
Fit and finish
Light quality and candlepower
Measure them
Candlepower
CCT
CRI
R9
Flicker
Beamspread
Require replacement of out-of-spec products
Eliminate finger-pointing and worse, YOUR being held responsible
Require verification of compatibility of all luminaires as ordered with their control device or system
Deny any additional cost to the owner or project time delays for any problems associated with luminaires and lighting controls.
Require certification of compliance with energy code (ASHRAE/IES 90.1 or Title 24) and that changes necessitated by failure to pass acceptance testing are the contractor’s cost and responsibility to fix without delay of occupancy.
VP Product Strategy
CREE LIGHTING
COMMODITY
TECHNOLOGY PARTNERS
2007• 42 LEDs• 650 lm• 12W
>$100 Commercial Wholesale
2011• 8 LEDs• 650 lm• 10.5W
$49.97 Retail
2
5
10W
$39.97
3
3
9.5W
$24.97
19.97
1
4
Manufacturer End of Lifecycle Policy
JAN & BROOKE,
LUMINAE LLCFOCUS LIGHTING
BENYA BURNETT
CONSULTANCYCREE LIGHTING
What has been your most difficult LED project or issue?
What is the most critical issue for you when specifying LED fixtures?
What do you/should do tell your client about LED lighting that is new, different, or unique to LED lighting and what they can expect?
What kind of testing do you typically perform? Does your testing vary depending on the project type?
What kind of testing might you do for a hotel project?
As a manufacturer what are the standard testing procedures you perform?
Are there any tests that are not documented or performed that specifiers request?
Are their any special instruments you use to assist in your own testing/verification? What field instruments should the specifier own and learn to use?
What do you demand in a warranty? Does this differ from industry standard warranty policies?
As a manufacturer how do you determine your warranty ?
Have you had any issues in honoring your warranty?
How can small manufacturers have close relationships with component suppliers if they can’t match the purchase volumes of the big companies?
When will the technology improvements stabilize so we can get back to doing things the way we use to?
Why don’t you and other companies make all fixtures with replaceable drivers, LED boards, etc?
Given the turnover and rapidity of product development are there alternate ways to bring products to market? Consumer versus commercial
Component Changes and Availability
ObsolescencePerformance
VariationLifecycle
Challenges
Warranty Issues and
Product Perception
Product discontinued after specification and before
procurement
Product performance delivered to site is different than
what was specified
Energy.gov
November 22, 2013 article
“The History of the Light Bulb”
http://energy.gov/articles/history-light-bulb
Increase in Manufacturers
Decrease in availability due to competing products
Variations in substrates
GaN on GaN
GaN on Sillicon
GaN on Sapphire
Increase in controls protocols
Component Changes and Availability
ObsolescencePerformance
VariationLifecycle
Challenges
Warranty Issues and
Product Perception
Design & construction/procurement
LED chip technology moves quickly
Fixture performance revisions happen rapidly
Product may no longer exist in as little as 12 months (or less)
Impossible to write a performance spec for the future
At time of procurement, respecification is required – unpaid with
project budget & timeline impacts
Solution – “Future Proofing”: Intelligent Systems
Real-time communication between the chip & driver
If products begin to fail after number of years, the replacements automatically match the lumen depreciation of older fixtures
In addition:
Track individual’s movements & alter light levels accordingly
Change light output across time of day/weather environment
Track its own usage & power consumption
Remote controllability
Component Changes and Availability
ObsolescencePerformance
VariationLifecycle
Challenges
Warranty Issues and
Product Perception
Beam characteristics of lamps with the same CBCP
and beam angle are very different
Illustration Courtesy of Jan Moyer
Photos Courtesy of Jan Moyer
Photos Courtesy of Jan Moyer
Photos Courtesy of Jan Moyer
Discussion slide
Changed to LED June 2013
Photos Courtesy of Jan Moyer
Photos Courtesy of Jan Moyer
Issue: Incumbent sources have predictability to their beam
profiles
LED beam profiles are highly varied. This makes specification difficult without seeing samples of each product in person.
Solution: New beam profile vocabulary/standard/metric in spec
sheets
3000 from company A is not the same as company B
Beam characteristics of lamps with the same CBCP
and beam angle are very different
Photos Courtesy of Jan Moyer
Photos Courtesy of Jan Moyer
Component Changes and Availability
ObsolescencePerformance
VariationLifecycle
Challenges
Warranty Issues and
Product Perception
Manufacturer claims
Future replacement part availability
Performance of replacement products
Ensuring end user is happy over the life of the project
Photos Courtesy of Jan Moyer
Tree on left is halogen, relamped 2012
LED installed in 2012 with 2700K and replaced with 3000K in 2013
Photos Courtesy of Jan Moyer
Image on left was taken immediately after LEDs installed in 2013
Image on right was taken in September 2014, one year later
LED seemed dimmer and the color seemed warmer than previous year.
Photos Courtesy of Jan Moyer
Image on left is one of the lamps removed
Image on right is a new lamp – not used.
Can see both color shift and change in output.
One every night from 3 to 4 hours..
Component Changes and Availability
ObsolescencePerformance
VariationLifecycle
Challenges
Warranty Issues and
Product Perception
New companies (both fixture and lamp) aren't aware or sensitive to lighting industry warrantee standard - including having replacement parts available for 15-20 years of life of the product.
Established companies often have difficulty with access to components from other players due to fast pace of LED development.
Stretch all the way to the end user in complication of change-out and access if no strong advocate represents them.
This issue alone is turning end users against LED and ending long term relationships.
Photos Courtesy of Brooke Silber
Photos Courtesy of Brooke Silber
Photos Courtesy of Jan Moyer
Component Changes and Availability
ObsolescencePerformance
VariationLifecycle
Challenges
Warranty Issues and Product Perception
Work as Partners and
OvercommunicateProduct Changes
Support the Development of
New Color Metrics
Create an End of Lifecycle Policy and take care of
end users