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“Focus on Energy: Using Biomass for Fuel”

“Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

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Page 1: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

“Focus on Energy: Using Biomass for Fuel”

Page 2: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Making ethanol work for the world.™

Larry Johnson

Business & Project Development

Page 4: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

“Green Energy” Mandates

State renewable portfolio standard

State renewable portfolio goal

www.dsireusa.org

Solar water heating eligible *† Extra credit for solar or customer-sited renewables

Includes non-renewable alternative resources

WA: 15% by 2020*

CA: 20% by 2010

☼ NV: 25% by 2025*

☼ AZ: 15% by 2025

☼ NM: 20% by 2020 (IOUs)

10% by 2020 (co-ops)

HI: 40% by 2030

☼ Minimum solar or customer-sited requirement

TX: 5,880 MW by 2015

UT: 20% by 2025*

☼ CO: 20% by 2020 (IOUs)

10% by 2020 (co-ops & large munis)*

MT: 15% by 2015

ND: 10% by 2015

SD: 10% by 2015

IA: 105 MW

MN: 25% by 2025(Xcel: 30% by 2020)

☼ MO: 15% by 2021

WI: Varies by utility;

10% by 2015 goal

MI: 10% + 1,100 MW by 2015*

☼ OH: 25% by 2025†

ME: 30% by 2000New RE: 10% by 2017

☼ NH: 23.8% by 2025☼ MA: 15% by

2020+ 1% annual increase(Class I Renewables)RI: 16% by 2020

CT: 23% by 2020

☼ NY: 24% by 2013

☼ NJ: 22.5% by 2021

☼ PA: 18% by 2020†

☼ MD: 20% by 2022

☼ DE: 20% by 2019*

☼ DC: 20% by 2020

VA: 15% by 2025*

☼ NC: 12.5% by 2021 (IOUs)

10% by 2018 (co-ops & munis)

VT: (1) RE meets any increase in retail sales by

2012; (2) 20% RE & CHP by 2017

29 States have an RPS

6 states have goals

KS: 20% by 2020

☼ OR: 25% by 2025 (large utilities)*

5% - 10% by 2025 (smaller utilities)

☼ IL: 25% by 2025

WV: 25% by 2025*†

Page 5: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

BioFuels Production and RFS2

Page 6: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development
Page 7: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Development and consumption of biomass by DONG Energy starting from

1989.

Page 8: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Inbicon’s raw material know-how:DONG Energy’s 100% biomass-fired

power plant.

Page 9: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

368MMDT/Y - Forest Products

998MMDY/Y - Agricultural

1,368,000,000 Total Dry Tons Available

Potential for > 100 Billion Gallons of Ethanol

Page 10: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Woody Biomass Designated Energy Crops MSW and Industrial Wastes Crop Residues

Page 11: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Lumber Harvest Residues

Milling Byproducts Tree Plantations Orchard Trimmings Forest Management Urban Green Wastes

Page 12: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Sorghum Sugarcane Miscanthus Switchgrass Poplars/Willows Algae Exotics

Page 13: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Grain Processing Byproducts Industrial Wastes Consumer Wastes Food and Beverage

Byproducts

Page 14: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Wheat and Barley Straw Rice Straw Corn Stover Corn Cobs Bagasse Grasses

Page 15: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Inbicon Biomass Refinery

50MT/hr (20Mgpy)

On-Site

CHP Plant

Steam Power

Multi-fuel (as req’d)Multi-fuel (as req’d)

lignin

Ethanol

C5 Molasses

Straw/Stover/Cob

Power

Steam Existing 100Mgpy

Grain-based Ethanol Facility

Energy Reduction of 50-100%+

Page 16: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

1,200 MT/day – 20Mgpy

Page 17: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development
Page 18: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Baler from Krone capable of pressing 4’X4’X8’ bales weighing about 1300 lbs.

Page 19: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development
Page 20: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Tarp Covering U.S.

Page 21: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Wheat Straw Storage: Stokervarme, DK

Page 22: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Property (%bdb) Corn Stover

Corn Cobs

ASH CONTENT 8.13% 3.78%

CELLULOSE (C6 sugars) 37.49% 43.50%

HEMI CELLULOSE‐CONTENT (C5 sugars) 26.54% 36.50%

LIGNIN CONTENT 16.74% 11.60%

Page 23: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Higher capital costs Lower operating costs Very clean product Contains all the cobs Reduced volume per acre Less moisture control Compliments farmers’

schedule

Page 24: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Lower capital costs Higher operating costs May contain 10% dirt Contains very few cobs Greater volume per acre More moisture control Requires farmer

scheduling

Page 25: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development
Page 26: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

One Pass Stover Bale with Cobs

Page 27: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

One Pass System

Page 28: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

200,000 acres @ 2.5 tons/acre 500 farmer contracts @400

acres/farmer Each contract will have

options/variables $15 million in inventory @ $30/ton 250 acres for storage sites

Page 29: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

800,000 bales @ 13 pound density 20,000 bales/day in a 40 day

harvest season 555 semi-loads per day @ 36

bales/load 50 balers required @ 100 acres/day

Page 30: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

What does the plant need? Cob/stalk ratio

What will the plant accept? Moisture content

What is the pricing formula? Contract specifications

Page 31: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Use GIS analysis and regional crop history

Coordinate radius with road delivery system

Estimate tons harvested per acre Calculate % of total available acres

needed

Page 32: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development
Page 33: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Defined 25 mile radius of selected plants

Page 34: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Tracking of biomass bales per field

Page 35: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

•Feedstock Supply Analysis•Create Procurement Company•Develop Procurement Model•Initiate Procurement Contracts•Define Collection and Storage Logistics•Implement Program

Page 36: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Procurement and delivery contracts Define logistical and timing details Credit-worthy feedstock supplier Financing of procurement company

Staffing - personnel Equipment requirements Deposit on farmer contracts feedstock payment Fuel purchase and storage Regional Storage Sites Insurance

Page 37: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Host plant subsidiary

Farmer owned cooperative

Independent company

Page 38: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Identify and contact growers FCS office (USDA) Host plant customers Grain elevators Farm groups and associations

Page 39: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Local weather reporting system GPS field locations ID and quantify product at harvest

Match harvest with each contract Identify and coordinate storage sites

Page 40: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Federal (BCAP)

State (Economic Development)

Local (TIF – Utilities)

Page 41: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Form a local advisory committee

Identify and contact growers FCS office (USDA) Host plant customers Grain elevators Farm groups and associations

Page 42: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Negotiate harvest schedule with growers

Quality control and land use details

Incentives and penalties Payment guarantees On farm storage where applicable

Page 43: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Full time staffing activities General Mgr. and CFO (1) Office and clerical (1) Acquire and service contracts (3) Scheduling and coordinating harvest (1)

Staff hiring and training (1) Manage harvest crews (1) Equipment maintenance (2) Fuel supply infrastructure (1) Manage feedstock inventories (1)

Page 44: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Part time staffing (harvest) Harvest and collection (~50) Trucking from field to storage (~45)

Manage fuel delivery (1) Collect and coordinate data (~5) Miscellaneous “Gofer” (1)

Page 45: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Identify all growers within a plant radius

Conduct grower informational meetings

Negotiate and sign contracts for delivery

Page 46: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Balers, semis, loaders, stackers, wagons, fuel trucks, choppers, windrowers Purchase Lease Custom Contract

Page 47: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Harvesting: Balers, Tractors, Loaders Trucking: To Plant and Regional Storage

Sites Stacking: Roadside and Regional Storage

Page 48: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Grading and Drainage

Road Access

Zoning and Permitting

Page 49: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Roadside storage Farmer storage Tempering Bale covering Weighing and accounting

Page 50: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Field location and harvest date Bale count, moisture and density Ownership recording and receipt Reconciliation with Contract Storage site destination

Page 51: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Inventory Management Storage specifications Fire Protection Transport from Storage to

Plant Permitting and Zoning Dust Control Feedstock Security

Page 52: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Can it be done?

Absolutely!

Page 53: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Will it happen?

Absolutely!

Page 54: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

When will it happen?

When we get technology, government, and financing working together.

Page 55: “Focus on Energy: Using Biomass for Fuel”. Making ethanol work for the world. ™ Larry Johnson Business & Project Development

Making ethanol work for the world.™