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LINEAR MOTOR SERIES 5-Axis Double column machine center Focus High Speed & 5-axis KEN ICHI MACHINE CO., LTD

Focus High Speed & 5-axis - Dynamic Machine Toolsdynamicmachinetools.co.uk/wp-content/uploads/2016/02/FOCUS-5-E...T-slot size (Width) Table load T-slot spacing Z-axis Travel Distance

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Asia’s Only Professional 5-Axis Machining Center Manufacturer

LINEAR MOTOR SERIES

5-Axis Double column machine center

Focus High Speed & 5-axis

KEN ICHI MACHINE CO ., LTD

TEL: +886-42565-3080

FAX: +886-42565-3090

E-mail : [email protected]

WEB : www.kencnc.com

Copyright 2014 by KEN ICHI MACHINE CO., LTD. All right reserved

No. 73, Zhongshan 12th Road., Daya Dist ,

Taichung City 428, Taiwan(R.O.C)

KEN ICHI MACHINE CO., LTD

Engi

ne C

asin

g

Focus High Speed & 5-axis

Automotive

General machining

Airc

raft

Aircraft High Speed

Aircraft High Torque

Suitable forAutomotive plastic mold / Aircraft aluminum parts

LINEAR MOTOR SERIES5-Axis Double column machine center

High rigidity One Piece gantry structure

Linear motor drives

Rapid feedrate:60m/min

Direct-drive motor two-axis milling head

Focus5 SERIES 2

Focus5 SERIES 4

one-piece base and column with high rigidity, to show the best structural rigidity and stability of high speed cutting.

European advanced FEM analysis and design optimization for higher rigidity and response.

Three-axis use high-speed and heavy-duty roller linear guideway,can achieve excellent high-speed cutting dynamic and long lasting accuracy.

High rigidity structure designHIGH-SPEED PERFORMANCE

Linear motor drive Ball screw drive

/ / /

VS

:

KV

: 300 mm : 4 m/min : ca. 1,2t

: 0.4 m : 5 m

Focus5 SERIES 6

Excellent Design For 5-axis High Speed MachineX-Axis

X-axis configuration of two heavy-duty linear guideways,Usinglarge span design, each guideways configuration 4slide for thetable to provide high rigidity support,ntegratedbase and columndesign, to show the best high-speedcutting stability.

Column for the X-axis by a the linear motor direct-drivesynchronous drive,European imports linear motor directdrive without the belt and coupling drive to increase theresponsiveness of the high-speed movement.

control accuracy, improve processing accuracy

Y-AxisY-axis using two roller linear guideways on the crossbeam for high speed movement. There are five high precision bearing

Linear motors ,direct drive Y-axis movement , can achievehigh-speed response.

accuracy, improve processing accuracy

Z-Axis

There are two roller guideways, each with three high precisionbearing blocks for high speed response and improved stability.

Z axis counterweight using hydraulic cylinder, hydraulic cylindersarranged in the center of both guideways, has the best high-speedmilling stability.

accuracy, improve processing accuracy.

Linear Motor DriveThe inevitable trend in the future

Back lash free high positioning accuracy

Fewer parts

Free of wear due to friction free drive concept

Linear motor VS Ball screw

378489210

170

340

135S6-40%S1-100%

S6-40%S1-100%

6056

50

4039

30

20141210

0 6800 12000rpm

18000 24000

60

50

40

333028

20

10

TCH-L13 ( EVO )Nm Kw

565405235

198

373

173

S6-40%S1-100%

S6-40%S1-100%

87

68

60

5055

4240

30

20

10

0 6000 12000rpm

18000 24000

10

90

80

70

60

50

40

30

2022

17

Nm KwTCH-19 ( A63 )

Focus5 SERIES 8

Modular design for two-axis milling Fork type modular design , easy maintenance, easy to disassemble

B、C-axis use Torque motor direct drive with high-speed, high-torque.

Remove the traditional wear parts,(worm and worm gears,belts....)nobacklash no wear and achieve long lasting accuracy .

High rigidity roller bearing support achieving excellent rigidityandaccuracy for B/C axis.

hydraulic disc brake system with tightly locked rotation axis can satisfyany position milling.

Using high-resolution , high-precision encoder for B/C axis.

TCH-19(A63) TCH-L13 EVO

Small size , Less interference range Suitable for plastic injection mold

A, C-axis use Torque motor direct drive with high-speed, high-torque

Remove the traditional wear parts,(worm and worm gears, belts....)no backlash no wear and achieve long lasting accuracy .

longer spindle extension 170mm, reduce interference range.

Maximum spindle speed of 24,000 rpm optimizes the use of smaller cutting tools.

TCH-19 ( A63 )

Rotation speed : B &C rpm ( 360º/ s ) 50 / 50 Max. acceleration : B &C rad / s 30 / 30 Max. torque : B &C Nm 1,100 / 900Clamping torque : B &C Nm 4,000 / 4,000

Positioning accuracy: B &C arc.sec 3 / 3 Rotation angle : B &C deg 100° / 240°

SPINDLE

Spindle Power S1-100% (S6-40%) kw 42 ( 55 )Spindle Torque S1-100% (S6-40%) Nm 67 ( 87 )Max. Speed rpm 24,000Tool Shank type HSK-A63

MILLING HEAD A&C-AXIS (TORQUE MOTOR DRIVE) TCH-L13 ( EVO )

Rotation speed: A &C rpm ( 360º/ s ) 50 / 50 Max. acceleration: A &C rad / s 20 / 20Max. torque: A &C Nm 312 / 447Clamping torque: A &C Nm 2,000 / 2,000Positioning accuracy: A &C arc.sec 3 / 3 Rotation angle: A &C deg 105° / 250°

主軸

Spindle Power S1-100% (S6-40%) kw 28 ( 33 )Spindle Torque S1-100% (S6-40%) Nm 39 ( 56 )Max. Speed rpm 24,000Tool Shank type HSK-A63

TCH-19 ( A63 )

MILLING HEAD B&C-AXIS(TORQUE MOTOR DRIVE)

FORK TYPE DIRECT DRIVE MOTOR MILLING HEAD

SIDE TYPE DIRECT DRIVE MOTOR MILLING HEAD

Automotive (Plastic mold、Lamp mold)

Focus5 SERIES 10

Aircraft (Floor beam、Wing rib structure)

Application Machine specificationsSpecifications /Model Unit Focus 5-1422 / 1432

TCH-L13(EVO) TCH-19(A63)

Focus 5-1632 / 1642

Travel

mm 2200 / 3200

2200 / 3200

3,200 / 4200

3,200 / 4200

mm 2,000 2,200

mm

mm

mm

kg

mm

1,450

1,100

18

4,000

125

1,650

Milling head

Application industry

Spindle

Automotive Aircraft

rpm(360°/S)

mm 1,000 1,000

mm -150-850 -170~830

Nm

50 / 50 50 / 50

rad/s2 30 / 30 30 / 30

312 / 447 1,100 / 900

Nm 2,000 / 2,000 2,000 / 2,000

deg ±105° / ±250° ±100° / ±240°

arc sec ±3 / ±3 ±3 / ±3

Tool Shank HSK-A63 HSK-A63

kwSpindle Power S1-100% (S6-40%)

NmSpindle Torque S1-100% (S6-40%)

28(33) 42(55)

39(56) 67(87)

rpm

Type

Spindle Max.Speed 24000 24000

Freedrare

X/Y/Z-axis drive mode X/Y/Z Linear motor/ Linear motor / dual ball screws

X/Y/Z-axis rapid feedrate m/min 60/60/48

XX/Y/Z-axis acceleration m/sec2 5

Auto tool changer

Tool shank HSK-A63

Tool magazine capacity pcs 32

Max. tool weightt Kgs 8

Max. tool length mm 300

Max. tool dimensions mm Ø 80

X-axis Travel

Y-axis Travel

Distance between column

Table length

Table width

T-slot size (Width)

Table loadT-slot spacing

Z-axis Travel

Distance between spindlenose to table surface

Rotation speed A/C

Max. acceleration:A/C

Max. torque A/C

Clamping torque:A/C

Rotation angle:A/C

Positioning accuracy: A/C

Focus5 SERIES 12

STANDARD OPTION ACCESSORIES

Siemens-840D CNC controllers

Blum Laser Tool Measuring System

Blum Touch Probe for Workpiece Measuring

GPS (Global Pgm Settings) function (interpolation function)

Automatic Kinematics compensation system

Coolant Through Spindle (CTS) 20 / 30 / 40 Bar

Transformer

Voltage stabilizer

HEIDENHAIN ITNC-530 controllers (X, Y, Z, A, C-five-axis Continuous).

HEIDENHAIN Handwheel –HR520

European 2-axis milling head TCH-L13 (EVO) European spindleHSK A-63 24000RPM

HSK A-63 32 tools magazine

Z-axis by the servo motor dual ball screw drive

6 roller linear guideways (X/Y/Z axis each 2 )

3 HEIDENHAIN linear scale (X/Y/Z axis each1)

Electrical cabinet temperature control device

X/Y Linear motor cooler

The milling head DD-motor and spindle cooler

cutting oil-mist device

spiral-type chip conveyor and rear-type chip conveyor containingiron filings cars each 1 style

front and rear working door safety interlock (each type)

waterproof work said light

machine all zero, parts and a variety of instrumentation unit ofmeasurement used in all meta International System of Units (SI)standards.

guards complete workspace security concept, according to ISO12100-1 & -2 1992.

Electrical cabinet with a variety of electrical protection, filtrationand ventilation installations and air-conditioning systems.

machine standard color

Focus5 SERIES 14

LAYOUT

Regional (mm) Milling Head Focus 5

Z (Z-Axis Travel)

1,432 1,4321,0001,000

150170

850830

190203

1,632 1,642

2,200 3,200 3,200 4,2001,520 2,520 2,520 3,5201,454 2,454 2,454 3,454

TCH-L13 ( EVO )

2,000 2,200

TCH-19 ( A63 )

(Distance between spindlenose to table surface)

TCH-L13 ( EVO )CH-19 ( A63 )

(Z-axis opening height)TCH-L13 ( EVO )TCH-19 ( A63 )

TCH-L13 ( EVO )TCH-19 ( A63 )

(Distance between spindlenose to table surface)

TCH-L13 ( EVO ) 1,3201,254

1,5201,454TCH-19 ( A63 )

TCH-L13 ( EVO )TCH-19 ( A63 )

(Swing axis 90 °)Y-Direction

(Y-Axis Travel)1,450 1,650(Distance between column)

(X-Axis Travel) (Swing axis 90 °)

X-Direction

Unit(mm) Model

L(Length)W(Width)

Focus 5-1422 Focus 5-1432 Focus 5-1632 Focus 5-1642

6,940 7,940 7,940 8,9403,335 3,535

3,720H(High)

WORKING AREA

series

series

series

series

series

series

series

series

series

Asia’s Only Professional 5-Axis Machining Center Manufacturer

LINEAR MOTOR SERIES

5-Axis Double column machine center

Focus High Speed & 5-axis

KEN ICHI MACHINE CO ., LTD

TEL: +886-42565-3080

FAX: +886-42565-3090

E-mail : [email protected]

WEB : www.kencnc.com

Copyright 2014 by KEN ICHI MACHINE CO., LTD. All right reserved

No. 73, Zhongshan 12th Road., Daya Dist ,

Taichung City 428, Taiwan(R.O.C)

KEN ICHI MACHINE CO., LTD

Engi

ne C

asin

g

Focus High Speed & 5-axis

Automotive

General machining

Airc

raft

Aircraft High Speed

Aircraft High Torque