FMT, Inc.

- INTEGRATED PARTS CLEANING SYSTEMS -

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FMT Industrial Parts Washers

Findlay Machine & Tool, Inc.

FMT Engineered Solutions

FMT Electrical Control Systems

FMT Mechanical Services

FMT Production, LLC.

FMT Fabricating

• Founded in 1940

• 100+ Employees

• 130,000 S.F. Manufacturing Facility

• A Women Business Enterprise

• ISO 9001:2000 Certified

• All Engineering and Fabricating in-house

• Advanced 3D SolidWorks software

• In-House Laboratory testing

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• Aerospace/Aircraft

• Appliance

• Automotive

• Electronic

• Engine Blocks

• Fastener/Fittings

• Metal Finishing

• Agricultural

• Military/Government

• Motorcycles/Boats/Trains/Helicopters

• Rebuilding/Remanufacturing

• Rental

• Stamping/Casting/Forging

• Television

• Transportation

• Earth Moving

Allen Bradley

BorgWarner

Bosch

Caterpillar

Champion Spark

Plug

Cummins

Daimler Chrysler

Dana Corp.

Delphi

GKN Automotive

Hitachi

Home Depot

Honda of America

Honeywell

Jasper Engines

Johnson Controls

Marathon Ashland Petroleum, LLC

Mercury Marine

Messier-Bugatti

Panasonic

SolarTurbine

TRW Automotive

Whirlpool

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Company : Whirlpool, Marion Division

Contact: Bill Cantrell

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• Overall Quality of Equipment: Very Satisfied

• Job Completed on Time: Very Satisfied

• Help in Making Right Decision: Very Satisfied

• Questions were Answered: Completely Satisfied

• Follow Up Was Made: Very Satisfied

• Project Manager was Knowledgeable: Very Satisfied

• Equipment Met Specs: Very Satisfied

• Overall Satisfaction with FMT: Completely Satisfied

• Belt/Chain

• Rotary Basket

• Rotary Table

• Rotary Drum

• Engine Block

• Monorail

• Immersion/Agitation

• Ultrasonic

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• Belt/Chain washers are best suited for

high-volume production and in-line cleaning

applications.

• Examples of parts cleaned using FMT

Belt/Chain washers include:

A wide range of components and

parts used in the automotive,

appliance, aerospace, and

electronics industries.

• Typical washer sizes range from 8” to 72”

in belt width (custom sizes available).

•Available in:

Multi-stage configuration (wash,

rinse, dry), continuous or indexing,

multi-lane, custom part fixturing,

steam or gas heat, oil separation,

sludge collection, variable speed

drive, automatic chemical make-up,

and noise attenuation.

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•The rotating basket fixture can be designed to

accommodate a wide variety of part sizes and

geometries using standard or specially

designed baskets.

•Rotary Baskets are best suited for batch,

precision, and ultrasonic cleaning.

•Typical Rotary Basket washers come in 2, 4,

6, and 8 basket capacities.

•Examples of parts cleaned using FMT

Rotary Basket washers include: Fuel

injection components, hydraulic valve bodies,

and bulk machined parts.

•Available in:

Manual or automatic load/unload, single or

multi-stage configuration which includes

spray/immersion wash and rinse, line rinse

and dry, ultrasonic wash and rinse, oil

separation, and additional wet stages.

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• Rotary Tables are best suited for low

volume parts production, batch cleaning,

and for multiple part sizes and geometries.

• Examples of parts cleaned using FMT

Rotary Table washers include:

Remanufacturing cores and machined

parts.

• Typical Table sizes range

from 36” to 72” in diameter

(custom sizes available).

• Available in: Multi-stage

configuration (wash, rinse,

dry), indexing tables, and

high-pressure applications.

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• Rotary drums are best suited for high-

volume production, and continuous in-

line cleaning of small parts.

• Examples of parts cleaned using FMT

Rotary Drum washers include:

Fasteners

Stampings

Fittings

Chain links.

• Typical Drum sizes range from 12” to

72” in diameter, custom sizes available.

• Available in:

Multi-stage configuration

(wash, rinse, dry)

Dual drums for part segregation

Immersion and Spray systems.

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• Examples of block sizes cleaned using FMT

Block Washers include:

4 and 6 cylinder aluminum automotive blocks; 6

to 16 cylinder cast iron diesel engine blocks.

• Available in:

Multi-stage configuration (wash, rinse, dry),

custom zero-degree nozzle header

arrangements, block rollover, gas or steam heat,

oil separation, and automatic chip removal.

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•Typical Monorail washers are

anywhere from 6 to 150 feet

long.

•Available in: 3 to 10 wet

stages, drying, gas or steam

heat, and oil separation.

FMT can supply the monorail

system or build a cleaning

system around your present

monorail.

•Monorail Washers are best suited for high-volume

production / in-line cleaning applications; direct integration

into existing plant material handling line.

•Examples of parts cleaned using FMT Monorail washer

include: Parts that need cleaning and phosphating prior to

paint application.

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• Immersion/Agitation washers

are best suited for high-

volume production / in-line

precision and ultrasonic

cleaning.

• Examples of parts cleaned

using FMT Immersion

/Agitation include:

Fuel system components,

Post-heat treat,

Thermal de-burr cleaning.

•Typical sizes can accommodate baskets or

fixtures from 1 to 20 cubic feet in size and up to

600 pounds.

•Available in: Multi-stage configuration (wash,

rinse, dry), ultrasonic wash, and additional wet

stages.

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•Ultrasonics are best suited for precision

cleaning applications.

•Ultrasonics is a sound, beyond the range

of human hearing, generated by a

mechanism. The application of ultrasonics

in liquid medium, such as water, is

instrumental when utilized in cleaning

applications. Ultrasonics produce the

effect known as cavitation. Cavitation is

the creation of a microscopic bubble by an

ultrasonic wave, the subsequent growing of

that bubble, and, finally, the implosion of

that bubble.

•The implosion of a bubble releases a

tremendous amount of energy,

approximately 5,000 pounds per square

inch (psi) of pressure and temperatures in

the area of 5,000ºF. With the addition of

chemical and thermal energy to an

ultrasonic tank, ultrasonics is the ultimate in

‘scrubbing bubbles’.

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• FMT's Engineering Group has extensive experience in conceptual and detailed design of a variety of chemical processes and mechanical systems.

• Disciplines include fluid mechanics and dynamics, heat and mass transfer, thermodynamics, machine elements, power transmission, structural design, instrumentation and controls, electrical, and CAD.

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• In-house staff designs custom solutions for the most difficult parts cleaning

problems.

• FMT works directly with the customer to identify the problem, then design and

manufacture an appropriate cleaning solution to achieve the desired outcome.

• Field engineering teams are responsible for the installation, startup, operation

and maintenance of the product.

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• Experimenting with various chemistries to

remove contaminants/oil from parts

• Attempt to provide most benign process

• Attempt to provide lowest cost

• Experimenting with equipment to verify

required spray pressures, liquid

temperatures, dry-off temperature, & dry-

off air volume to ensure proper equipment

design

• Testing is performed on the floor in actual

test equipment

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# 1 - Testing the process

TWO MAIN CATEGORIES OF LABORATORY TESTING

There are a variety of testing procedures at our

disposal.

Test procedures are dictated by the contaminant being

tested for or by the unit of measure used.

• Millipore particulate size test

• Measures maximum particle size on the part

• Expressed in microns (1 micron =.000039")

• Documented for future reference

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#2 - Testing the part

TWO MAIN CATEGORIES OF LABORATORY TESTING

• Picture taken of particulate

& sent to client

• Can develop cleanliness specification

for customer

• Can determine proper part handling

& fixturing

• Updated schedules &

photographs

• Mechanical testing of

equipment prior to the customer

run-off

• Customer run-off with on-site

parts testing

• Run off unit operated with

standard tap water during the

tryout and run-off phases.

• If customer-specified chemical

run-off, the customer supplies

chemicals.

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• Start –Up Assistance

• Training

• Acceptance Testing may be purchased as an option

• Includes one (1) factory technician scheduled by the customer,

a minimum of 8 days in advance of the first day the technician is required on site.

• Manuals, Drawings and Spare parts lists provided

• One year warranty (Reference warranty statement)

• Equipment Repair & Refurbishment services available

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www.fmtinc.com

Thank you

Matt Overhulse

Sales

Cell: 419.889.9893

Office: 419.434.3100

moverhulse@fmtinc.com