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WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING Indiaís Welding Power House Indiaís Welding Power House Indiaís Welding Power House Indiaís Welding Power House Indiaís Welding Power House ADOR WELDING LIMITED HOME FLUX-CORED WIRES FOR MIG/MAG ARC WELDING Brand AWS SFA A 5.20/A 5.29 AUTOMIG FC 11 E-70-T2 AUTOMIG FC 12T E 71-T1 (modified) AUTOMIG FC 12 E 71-T1 AUTOMIG FC 120 E 71-T1 AUTOMIG FC 18 E 80-T1 G AUTOMIG FC 31 E 70 T5 AUTOMIG FC 310 E 70 T5 H4 / E 70T - 5M H4 AUTOMIG FC35 E 80 T5-G AUTOMIG FC36 E 80 T5-B2 AUTOMIG FC37 E 90 T5-B3 AUTOMIG FC40 E 80 T5-G AUTOMIG FC41 E 90 T5-K2 AUTOMIG FC42 E 110 T5-K4 AUTOMIG FC44 E 70 T5-G AUTOMIG FC45 E 120 T5-G AUTOMIG FC51 AUTOMIG FC52 AUTOMIG FC54 AUTOMIG FC56 AUTOMIG MC10 PRINT

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WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

Indiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power House

ADOR WELDING LIMITED

HOME

FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

Brand AWS SFA A 5.20/A 5.29

AUTOMIG FC 11 E-70-T2

AUTOMIG FC 12T E 71-T1 (modified)

AUTOMIG FC 12 E 71-T1

AUTOMIG FC 120 E 71-T1

AUTOMIG FC 18 E 80-T1 G

AUTOMIG FC 31 E 70 T5

AUTOMIG FC 310 E 70 T5 H4 / E 70T - 5M H4

AUTOMIG FC35 E 80 T5-G

AUTOMIG FC36 E 80 T5-B2

AUTOMIG FC37 E 90 T5-B3

AUTOMIG FC40 E 80 T5-G

AUTOMIG FC41 E 90 T5-K2

AUTOMIG FC42 E 110 T5-K4

AUTOMIG FC44 E 70 T5-G

AUTOMIG FC45 E 120 T5-G

AUTOMIG FC51

AUTOMIG FC52

AUTOMIG FC54

AUTOMIG FC56

AUTOMIG MC10

PRINT

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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ADOR WELDING LIMITED

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AUTOMIG FC 11 PRINT

CLASSIFICATIONSAWS A 5.20 E 70T-2

CURRENT CONDITIONSDC with (+) polarity for wire.

CHARACTERISTICSFlux-cored wire with rutile type slag base. Quiet and smooth runningcharacteristics, very low spatter loss, easy deslagging, weld seamsuniformly shaped with smooth edges. Particularly suited for fillet welds.

TYPICAL APPLICATIONS

Welding of structurals and boilers, pressure vessel components made of steel with minimum UTS requirements upto 52 kgf/mm2. Suitable forjoining steels conforming to ASTM specification: SA-36/SA-36M (P. No. 1) • A, B, C, D grades of SA-283/SA-283M (P. No. 1) • A, B, C gradesof SA-285/SA-285M (P. No. 1) • A, B grades of SA-414/SA-414M (P. No. 1)

ALL-WELD MECHANICAL PROPERTIES(UNDER CO2 SHIELD)

YS (MPa) >415 Charpy ‘V’ notch impact value, JUTS (MPa) >510 +200CElng.(%) (L=4xd) >22 >50

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.05-0.08 S - 0.03max.

Mn - 0.90-1.40 P - 0.03 max.

Si - 0.30-0.60

PACKING DATA

Supplied on spoolsOuter dia 300 mmWidth 100 mmWeight 15 kgs

Packing : Each spool is sealed in an airtight polythene bagand then packed in a corrugated box.

PRINT

1.20, 1.60

SHIELDING GASCO2 or Argon +CO2, 8-12 litres/min.

WELDING POSITIONSDownhand and Horizontal

SIZES (mm)

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 12T PRINT

CLASSIFICATIONSAWS A/SFA 5.20 E 71T-1 (modified)

FLUX TYPE: Rutile DEPOSITION EFF., %: ~ 90 CURRENT CONDITIONSDC (+)

CHARACTERISTICSRutile, tubular flux-cored wire with fast-freezing slag and excellent weldingproperties in positional welding. Minimal spatter, easy slag removal, smooth andfinely rippled welds without any undercutting. Welding performance is superiorto solid wire in terms of current carrying capacity, bead apprearance etc.The weld metal is radiographically sound and tough, with impact properties downto -40 deg. C

WELDING POSITIONSF,H, V-up, V-down, OH

SHIELDING GASCO2 or Ar/C02-8-12 litres/min.

TYPICAL APPLICATIONSWelding of mild steels and carbon steels with specified tensile strength upto 500 N/mm2 for fabrication of machinery, structures, steelframes, ships, vehicles, bridges, towers, chemical plant machinery, rolling stocks, cans, etc. Suitable for joining steels like ASTM SA-36/SA-36M ; A, B, C, D grades of SA-283/SA-283M; A, B, C grades of SA-285/SA-285M; A, B, C, D grades of SA-414/SA-414M (P.No.1)

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C 0.10 max. S 0.025 max. Diffusible H2Mn 0.90-1.40 P 0.025 max. Content, ml/100gmSi 0.55 max. Ni 0.8 <5

ALL-WELD MECHANICAL PROPERTIES(UNDER CO2 SHIELD)

Condition UTS YS Elong. RA CVN Impacts,J

MPa MPa % (L=4Xd) % 00C -400CAW 550 min. 450 min. 22 min. 45 min. >80 >27

AW : As-Welded.Chemical and mechanical properties given above are with A5.32 SG-C gas (100% C02)

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bag andcorrugated boxRelated Products: Supabase X Plus, Automig FC 31,Automig 1, Automelt B71+Gr.C

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 12 PRINT

CLASSIFICATIONS APPROVALSAWS A/SFA 5.20 E 71T-1 ABS Gr.3 BV GR.3 DNV Gr.3EN 758 T 46 2 P C 1 H5 LRS Gr.3SA3YSA IRS Gr.3 RDSO Cl. 1 & 1A

FLUX TYPE: Rutile DEPOSITION EFF., %: ~ 90 CURRENT CONDITIONSDC (+)

CHARACTERISTICSRutile, tubular flux-cored wire with fast-freezing slag and excellent weldingproperties in positional welding. Minimal spatter, easy slag removal, smoothand finely rippled welds without any undercutting.

WELDING POSITIONSF,H, V-up, V-down, OH

SHIELDING GASCO2 or Ar/C02-8-12 litres/min.

TYPICAL APPLICATIONSWelding of mild steels and carbon steels with specified tensile strength upto 500 N/mm2 for fabrication of machinery, structures, steel frames,ships, vehicles, bridges, towers, chemical plant machinery, rolling stocks, cans, etc. Suitable for joining steels like ASTM SA-36/SA-36M ; A, B,C, D grades of SA-283/SA-283M; A, B, C grades of SA-285/SA-285M; A, B, C, D grades of SA-414/SA-414M (P.No.1)

WELD METAL CHEMISTRY, wt%

C 0.10 max. S 0.025 max. Diffusible H2Mn 0.90-1.40 P 0.025 max. Content, ml/100gmSi 0.55 max. <5

MECHANICAL PROPERTIES- ALL-WELD

Condition UTS YS Elong. RA CVN Impacts,J

MPa MPa % (L=4d) % 00C -200CAW 550 min. 450 min. 22 min. 45 min. >50 >35PWHT 500 min. 400 min. 22 min. 45 min. > 50

AW : As-welded. PWHT: After Post-weld heat treatment of 620 deg. C for 1 hour.Chemical and mechanical properties given above are with A5.32 SG-C gas (100% CO2)

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bagand corrugated boxRelated Products: Supabase X Plus, Automig FC 31, Automig 1,Automelt B71+Gr.C

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 120 PRINT

CLASSIFICATIONSAWS A/SFA 5.20 E 71T-1

FLUX TYPE: Rutile DEPOSITION EFF., %: ~ 90 CURRENT CONDITIONSDC (+)

CHARACTERISTICSA flux-cored wire suitable for all-position welding. Positional welding canbe carried at higher current levels, with deposition rate higher thanobtainable with solid wire. The welding arc is stable with very low spatterand slag detachability is excellent. The weld metal is characterized byexcellent appearance.

WELDING POSITIONSF,H, V-up, V-down, OH

SHIELDING GASCO2 - 10-15 litres/min.

TYPICAL APPLICATIONSWelding of mild steels and carbon steels with specified tensile strength up to 500 N/mm2 for fabrication of machinery, structures, steel frames,ships, vehicles, bridges, towers, chemical plant machinery, rolling stocks, cans, etc. Suitable for joining steels conforming to ASTM specification:• SA-36/SA-36M (P. No. 1) • A, B, C, D grades of SA-283/SA-283M (P.No. 1) • A, B, C grades of SA-285/SA-285M (P. No. 1) • A, B, C, D gradesof SA-414/SA-414M (P. No. 1)

MECHANICAL PROPERTIES- ALL-WELD

Condition UTS YS Elong. RA CVN Impacts,J

MPa MPa % (L=4d) % 00C -200CAW 550 min. 450 min. 22-28 min. 45 min. 50-80 35-50PWHT 500 min. 400 min. 24-30 min. 45 min. 40-70 35-50

AW : As-welded. PWHT: After Post-weld heat treatment at 620 deg. C for 1 hour.

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bag and corrugated boxRelated Products: Supabase X Plus, Automig FC12, Automig 1,Automelt B71+Gr.C

WELD METAL CHEMISTRY, wt%

C 0.10 max. S 0.030 max.Mn 1.00-1.75 P 0.030 max.Si 0.55 max.

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 18 PRINT

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.05-0.08 Cu - 0.35-0.65Mn - 0.90-1.30 S - 0.030 max.Si - 0.25-0.40 P - 0.030 max.Ni - 0.40-0.80

CLASSIFICATIONSAWS/SFA A 5.29 Class : E 80 T1-G

CURRENT CONDITIONSDC with (+) polarity for wire.

CHARACTERISTICSLow-alloy fluxcored wire with rutile slag base. Easily detachable slag.Sound and uniform weld beads.

TYPICAL APPLICATIONSFor welding of CORTEN grade weather resistant steels. Suitable for joining steels conforming to ASTM specification:• SA-841/SA-841M (P.No.1)

ALL-WELD MECHANICAL PROPERTIES(UNDER CO2 SHIELD)

Condition UTS YS Elong. RA CVN Impacts,J

MPa MPa % (L=4xd) %AW 550 min. 470 min. >22 25 min. -180C

SHIELDING GASCO2 Argon + CO2, Flow rate : 8-12 litres/min.

WELDING POSITIONSDownhand and Horizontal

SIZES (mm)1.2, 1.6

PACKING DATA

Dia., mm 1.2 1.6 2.0Net wt., kgs 15 15 15

Spooled on D300 plastic spools with outer plastic bag andcorrugated box

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 31 PRINT

CLASSIFICATIONS APPROVALSAWS A/SFA 5.20 E 70 T-5 LRS Gr.3SSYS BV Gr.3YSA

ABS Gr.3YSA NPC E 70T-5

FLUX TYPE Basic DEPOSITION EFF., % ~ 90 CURRENT CONDITIONSDC (+)CHARACTERISTICS

Basic, tubular flux-cored wire producing weld metal with sound radiographicquality and superb mechanical properties. Deposits very crack-resistantand tough welded joints, especially when welding steels with high carboncontent. Stable arc, easy deslagging, pore-free welds.

WELDING POSITIONSF,H

SHIELDING GASCO2 or Ar/C02-8-12 litres/min.

TYPICAL APPLICATIONSWelding of structural and boiler-quality steels with minm. UTS upto 52 kg/mm2, including IS226, IS 2002, IS2062, DIN 17115 HIV, SA285Gr.C, SA414 Gr.C,D,E; SA515 Gr.60/65, SA 516 Gr.60/65 etc.

MECHANICAL PROPERTIES-ALL-WELD

Condition UTS YS Elong. RA CVN Impacts, JMPa MPa % (L=4d) % 00C -200C -300C

AW 510-610 420 min. 22 min. 45 min. >80 >50 >40PWHT 500 min. 400 min. 22 min. 45 min. >80 >50 >40

AW : As-Welded. PWHT: After Post-weld heat treatment of 620 deg. C for 1 hourChemical and mechanical properties given above are with A5.32 SG-C gas (100% C02)

WELD METAL CHEMISTRY, wt%

C - 0.05-0.08 max. S - 0.025 max. Diffusible H2Mn - 1.0-1.40 P - 0.025 max. Content, ml/100gmSi - 0.25-0.60 <5

PACKING DATA

Dia., mm 1.2 1.6 2.0Net wt., kgs 15 15 15

Spooled on D300 plastic spools with outer plastic bag andcorrugated boxRelated Products: Supabase X Plus, Automig FC 12,Automig 1, Automelt B71+Gr.C

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 310 PRINT

CLASSIFICATIONSAWS A/SFA 5.20 E 70T-5 H4/

E 70T-5M H4EN 758 T 42 3 B C H5 /

T 42 4 B C H5

FLUX TYPE Basic DEPOSITION EFF., % ~ 90 CURRENT CONDITIONSDC (+)

CHARACTERISTICSBasic, flux-cored wire producing weld metal with sound radiographic qualityand superb mechanical properties. Deposits very crack-resistant and toughwelded joints, especially when welding steels with high carbon content.Stable arc, easy deslagging, pore-free welds.

WELDING POSITIONSF,H

SHIELDING GASCO2 or Ar/C02-8-12 litres/min.

TYPICAL APPLICATIONSWelding of structural and boiler-quality steels with minm. UTS upto 52 kg/mm2, including IS226, IS 2002, IS2062, DIN 17115 HIV, SA285Gr.C, SA414 Gr.C,D,E; SA515 Gr.60/65, SA 516 Gr.60/65 etc.

MECHANICAL PROPERTIES-ALL-WELD

Condition UTS YS Elong. RA CVN Impacts, JMPa MPa % (L=4d) % 00C -200C -300C

AW 510-610 420 min. 22 min. 45 min. >80 >60 >50PWHT 500 min. 400 min. 22 min. 45 min. >80 >50 >50

AW : As-Welded. PWHT: After Post-weld heat treatment of 620 deg. C for 1 hourChemical and mechanical properties given above are with A5.32 SG-C gas (100% C02)

WELD METAL CHEMISTRY, wt%

C - 0.05-0.08 S - 0.025 max. Diffusible H2Mn - 1.0-1.40 P - 0.025 max. Content, ml/100gmSi - 0.25-0.60 <5

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bag and corrugated boxRelated Products: Supabase X Plus, Automig FC 31, Automig 1,Automelt B71+Gr.C

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 35 PRINT

CLASSIFICATIONSAWS A/SFA 5.29 Class : E 80 T5-G

CURRENT CONDITIONSDC with (+) polarity for wire.

CHARACTERISTICSLow-alloy fluxcored wire with basic slag base. Stable arc, easilydetachable slag. Uniform weld beads.Welds are of radiographic quality.

TYPICAL APPLICATIONSFor welding fine grained steels with minimum UTS requirement upto 510 N/mm2 and for welding of Carbon 0.5% Molybdenum steels. Suitablefor joining steels conforming to ASTM specification: • Grade Fl (P. No. 3) of SA-182/SA-182 M and SA-336/SA-336M • Grade A, B, C of SA-204/SA-204M (P. No. 3) • Grade T1/T1a/T1b of SA-209/SA-209M (P. No. 3) • Grade WC1 of SA-217/SA-217M (P. No. 3) • Grade A of SA-302/SA-302M (P. No. 3) • Grade P1 of SA-335/SA-335M (P. No. 3)• Class 1 of A grades of SA-533/SA-533M (P. No. 3)

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.05-0.08 Mo - 0.40-0.60Mn - 1.10-1.50 S - 0.030 max.Si - 0.25-0.40 P - 0.030 max.

SHIELDING GASCO2 or Argon + CO2, Flow rate : 8-12 litres/min.

WELDING POSITIONSDownhand/Horizontal

ALL-WELD MECHANICAL PROPERTIES(UNDER CO2 SHIELD)

Charpy ‘V’ notch impact value, JYS (Mpa) 470UTS (Mpa) 550 min -300CElng.(%) (L=4xd) 20 min 35 min

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bag and corrugated box

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

Indiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power House

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AUTOMIG FC 36 PRINT

CLASSIFICATIONSAWS A/SFA A 5.29 Class : E 80 T5-B2

CURRENT CONDITIONSDC with (+) polarity for wire.

CHARACTERISTICSLow-alloy fluxcored wire with basic slag base. Stable arc, easilydetachable slag. Uniform weld beads. Welds are of radiographic quality.

TYPICAL APPLICATIONSFor welding 1Cr/0.5Mo, 0.5Cr/0.5Mo and similar composition creep resistant steels. Suitable for joining steels conforming to ASTM specification:• Grade F2 (P. No. 3), F11 (all classes P. No. 4), F12 (class 1&2 P. No. 4) of SA-182/SA-182M • Grade T2 (P. No. 3), T11 & T12 (P. No. 4) of SA-213/SA-213M • Grade WC6 of SA-217/SA-217M (P. No. 4) • Grade P2 (P. No. 3), P11 & P12 (P. No. 4) of SA-335/SA-335M • Grade FP2 (P. No.3), FP11 & FP12 (P. No. 4) of SA-369/SASA-369M • Grade 2 (P.No. 3), 11 &12 (P.No. 4) of SA-387/SA-387M • Grade CP2 (P.No. 3), CP11 &CP12 (P.No. 4) of SA-426/SA-426M

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.10 max. Mo - 0.40-0.60Mn - 1.25 max. S - 0.03 max.Si - 0.25-0.55 P - 0.03 max.Cr - 1.00-1.50

ALL-WELD MECHANICAL PROPERTIES(UNDER CO2 SHIELD)

Stress relieved at 6900C for 1 hour

Charpy ‘V’ notch impact value, JYS (MPa) 470 minUTS (MPa) 550-690 -300CElng.(%) (L=4xd) 19 min 27 min.

SHIELDING GASCO2 or Argon + CO2, Flow rate : 8-12 litres/min.

WELDING POSITIONSDownhand/Horizontal

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bag and corrugated box

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

Indiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power House

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AUTOMIG FC 37 PRINT

CLASSIFICATIONSAWS A/SFA A 5.29 Class : E 90 T5-B3

CURRENT CONDITIONSDC with (+) polarity for wire.

CHARACTERISTICSLow-alloy fluxcored wire with basic slag. Good operability and lowspatter. Easily detachable slag. Sound and uniform weld beads.

TYPICAL APPLICATIONSFor welding of high temperature, creep resistant Cr-Mo alloy boiler plates and pipe steels with operating temperatures upto 6000C. Suitable forjoining steels conforming to ASTM specification: • Grade F22 class 1&3 - P. No. 5A) of SA-182/SA-182M and SA-336/SA-336M • Grade T4, T22(P. No. 5A) of SA-199/SA-199M • Grade T22 (P. No. 5A) of SA-213/SA-213M • Grade WC9 (P. No. 5A) of SA-217/SA-217M •Grade P22 (P. No.5A) of SA-335/SA-335M • Grade FP22 (P. No. 5A) of SA-369/SA-369M • Grade 22, 22L (P. No. 5A) of SA-387/SA-387M • Grade CP22 (P. No. 5A)of SA-426/SA-426M • Grade 22 (class 3 P. No. 5C) of SA-541/SA-541M • Class 1 of A, B types (P. No. 5C) of SA-542/SA-542M

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.10 max. Mo - 0.90-1.20Mn - 1.25 max. S - 0.030 max.Si - 0.25-0.55 P - 0.030 max.Cr - 2.00-2.50

ALL-WELD MECHANICAL PROPERTIES(UNDER CO2 SHIELD)Stress relieved at 6900C for 1 hour

N/mm2 Charpy ‘V’ notch impact value, JYS (MPa) 540 min.UTS (MPa) 620-760 +200CElng.(%) (L=4xd) 17 min. 27 min.

SHIELDING GASCO2 or Argon + CO2, Flow rate : 8-12 litres/min.

WELDING POSITIONSFlat and Horizontal

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bag and corrugated box

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

Indiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power HouseIndiaís Welding Power House

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AUTOMIG FC 40 PRINT

CLASSIFICATIONSAWS A/SFA A 5.29 Class : E 80 T5-G

CURRENT CONDITIONSDC with (+) polarity for wire.

ALL-WELD MECHANICAL PROPERTIES(UNDER CO2 SHIELD)

Stress relieved at 6900C for 1 hourCharpy ‘V’ notch impact value

YS (MPa) 470 min. JUTS (MPa) 550 min. -510C 27 min.Elng.(%) (L=4xd) 19 min.

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.10 max. Mo - 1.00-1.50Mn - 1.00-1.50 S - 0.03 max.Si - 0.25-0.55 P - 0.03 max.

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bag and corrugated box

CHARACTERISTICSLow-alloy fluxcored wire with highly basic slag base, stable arc, easilydetachable slag. Uniform weld beads. Welds are of radiographic quality.

TYPICAL APPLICATIONSFor welding of fine grain structural steels with good toughness downto –510C. Suitable for steels with specified tensile strength upto 550N mm2. Suitable for joining steels conforming to ASTM specification: •Class 1 of type A of SA-533/SA-533M (P. No. 3) • SA-841/SA-841M (P.No. 1)

SHIELDING GAS: CO2 or Argon + CO2, Flow rate : 8-12litres/min.WELDING POSITIONS: Flat and Horizontal

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 41 PRINT

CLASSIFICATIONSAWS A/SFA 5.29 E90T5-K2

FLUX TYPE: Basic CURRENT CONDITIONSDC (+)

CHARACTERISTICSTubular flux-cored wire for welding of medium high tensile structural steels,heavy sections. It exhibits excellent welding properties in positional welding.Minimal spatter, easy slag removal, smooth and finely rippled welds withoutany undercutting.

WELDING POSITIONSF, HSHIELDING GASCo2 or Ar + Co2: 8-12 litres/min

TYPICAL APPLICATIONSWelding of High tensile steels, pressure vessels, boilers and heavy structures subject to dyamic loading and mechanical restraint.Suitable for joining A,B,C grades of SA-662/662M (P. No.1)

MECHANICAL PROPERTIES - ALL WELD

Condition UTS YS Elong. CVN Impacts,JMPa MPa % (L=4d) -510C

AW 620 min. 540 min. 17 min. >27

AW : As-welded.Chemical and mechanical properties given above are with A5.32 SG-C gas (100% CO2)

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.05-0.08 S - 0.03 max. Diffusible H2Mn - 1.2-1.6 P - 0.03 max. Content, ml/100gmSi - 0.25-0.40 Ni - 1.0-1.40 <5

Mo - 0.30-0.50

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bag and corrugated box

Related ProductsTenalloy-65, Automelt FC 41 wire with B41 flux

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 42 PRINT

CLASSIFICATIONSAWS A/SFA A 5.29Class : E 110 T5-K4

CURRENT CONDITIONSDC with (+) polarity for wire.

CHARACTERISTICSLow-alloy fluxcored wire with highly basic slag base. Easily detachableslag. Sound and weld beads.

TYPICAL APPLICATIONSFor welding high tensile, quenched and tempered fine grained steel like N-A-XTRA 65, N-A-XTRA 70, USS T1, T1B, WELTEN 70C etc.Suitable for welding steels with specified tensile strength upto 690 N/mm2 and impact toughness requirement down to -600C. Suitable forjoining steels conforming to ASTM specification: • C, D grades of SA-225/SA-225M (P. No. 10A) • Class 2, 3 of B, C, D grades of SA-533/SA-533M (P. No. 3) • Class 1, 2 of B, C grades of SA-543/SA-543M (P. No. 11A &11B) • All thickness range of SA-612/SA-612M (P. No. 10C) •A, B, C, grades of SA-738/SA-738M (P. No. 1)

ALL-WELD MECHANICAL PROPERTIES(UNDER CO2 SHIELD)

Stress relieved at 6900C for 1 hour

Charpy ‘V’ notch impact value JYS (MPa) 680 min.UTS (MPa) 760-900 -510C 27 min.Elng.(%) (L=4xd) 15 min.

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.15 max. Ni - 1.75-2.60Mn - 1.20-2.20 Mo - 0.30-0.65Si - 0.80 max. S - 0.03 max.Cr - 0.20-0.60 P - 0.03 max.

SHIELDING GAS: CO2 or Argon + CO2, Flow rate : 8-12litres/min.WELDING POSITIONS: Flat and Horizontal

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bag and corrugated box

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 44 PRINT

CLASSIFICATIONSAWS A/SFA 5.29 E 70T5-G

FLUX TYPE: Basic CURRENT CONDITIONSDC (+)

CHARACTERISTICSTubular flux-cored wire for welding of 2.5% Ni steels and exhibits goodtoughness at sub-zero temperatures. It exhibits excellent weldingproperties in positional welding. Minimal spatter, easy slag removal,smooth and finely rippled welds without any undercutting.

WELDING POSITIONSF, H

SHIELDING GASCo2 or Ar + Co2: 8-12 litres/min

TYPICAL APPLICATIONSWelding of 2.5% Ni steels in Refineries, Power plants e.g. pressure vessels and heat Exchangers.. Suitable for joining A,B grades of SA-203/203M (P. No.9A)

MECHANICAL PROPERTIES - ALL WELD

Condition UTS YS Elong. CVN Impacts,JMPa MPa % (L=4xd) -800C

PWHT 490 min. 400 min. 20 min. >27

PWHT : Post Weld Heat Treated at 6900C for 1Hr. Chemical and mechanical propertiesgiven above are with A5.32 SG-C gas (100%CO2)

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.10 max. S - 0.03 max. Diffusible H2Mn - 0.90 max. P - 0.03 max. Content, ml/100gmSi - 0.40 max. Ni - 2.40 <5

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 15 15

Spooled on D300 plastic spools with outer plastic bag and corrugated box

Related ProductsTenalloy-70A, Automelt FC 44 wire with B41 flux

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 45 PRINT

CLASSIFICATIONSAWS/SFA A 5.29Class : E 120 T5-G

CURRENT CONDITIONSDC with (+) polarity for wire.

CHARACTERISTICSLow-alloy fluxcored wire with highly basic slag base, stable arc, easilydetachable slag. Uniform weld beads. Welds are of radiographic quality.

TYPICAL APPLICATIONSFor welding of high strength fine grain structural steel having yield strength around 750N/mm2. Suitable for joining steels conforming toASTM specification: • C, D grades of SA-225/SA-225M (P. No. 10A) • A,B, E, J, P grades of SA-517/SA-517M (P. No. 11B for all grades) •Class 2, 3 of B, C, D grades of SA-533/SA-533M (P. No. 3) • Class 1 & 3 (P. No. 11A) and 2 (P. No. 11B) of B, C grades of SA-543 SA-543M •All thickness range of SA-612/SA-612M (P. No. 10C) • A, B, C grades of SA-738/SA-738M (P. No. 1)

ALL-WELD MECHANICAL PROPERTIES(UNDER CO2 SHIELD)

Stress relieved at 6900C for 1 hour

Charpy ‘V’ notch impact value JYS (MPa) 750 min.UTS (MPa) 830 min. -290C 27 min.Elng.(%) (L=4xd) 14 min.

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.10 max. Ni - 2.20Mn - 1.70 Mo - 0.50Si - 0.40 max. S - 0.030 max.Cr - 1.20 P - 0.030 max.

SHIELDING GAS: CO2 or Argon + CO2, Flow rate : 8-12litres/min.WELDING POSITIONS: Flat and Horizontal

PACKING DATA

Dia., mm 1.2 1.6Net wt., kgs 12.5 12.5

Spooled on D300 plastic with outer plastic bag andcorrugated box

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 51 PRINT

FLUX TYPE: Basic CURRENT CONDITIONSDC (+)

CHARACTERISTICSTubular flux-cored wire for hardfacing applications. Weld deposits aremachinable with chip forming tools. Weld deposit is tough, crack resistantand can withstand impact loading. Interpass temp. of the final layer shouldnot exceed 175°C. Minimal spatter, easy slag removal, smooth and finelyrippled welds without any undercutting.

WELDING POSITIONSF, HSHIELDING GASCo2 or Ar + Co2: 8-12 litres/min.

TYPICAL APPLICATIONSFor reclamations of Conveyor parts, Cog wheels, Cams, Cold punching dies, Brake shoes, Drive sprockets, Gear shaft, Latch bars andplates, Plough shares, Pulleys, Shafts, Couplings, Steel castings, Shear blades, Wobbler ends, Axles etc. A buffer layer of Automig FC 31 isrecommended.

MECHANICAL PROPERTIES (AFTER 3 LAYERS in As Welded condition)

HARDNESS 275-325 BHNChemical and mechanical properties given below are with A5.32 SG-C gas (100% CO2)

PACKING DATA

Dia., mm 1.2 1.6

Net wt., kgs 12.5 12.5

Spooled on D300 plastic with outer plastic bag andcorrugated boxRelated Products Automelt FC 44 wire with B41 flux

WELD METAL CHEMISTRY, wt%

C - 0.16-0.22 Si - 0.35-0.75Mn - 1.30-1.90 Cr - 1.0-1.50

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 52 PRINT

CURRENT CONDITIONS APPROVED AND CERTIFIED BY: RDSODC with (+) polarity for wire.

CHARACTERISTICSLow alloy basic fluxcored wire for hardfacing applications. Weld depositsare machinable with chip forming tools. The weld deposit is tough, crackresistant and can withstand impact loading. The interpass temperature ofthe final layer should not exceed 1750C.

TYPICAL APPLICATIONSHardfacing cable pulleys, rollers, track rollers, idlers, flanges, track links, conveyor parts, axles, brake shoes, gear shafts, shear blades,sprockets. Before depositing on hardenable steels, a buffer layer of Automig-FC-31 is recommended.

AS DEPOSITED HARDNESS (UNDER CO2 SHIELD)310-375 BHN on 3 layer deposit

SHIELDING GAS: CO2 or Argon + CO2, Flow rate : 8-12 litres/min.

WELDING POSITIONS: Downhand/Horizontal

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.2-0.27 max. Cr - 1.40-1.90

Mn - 1.30-1.90 Si - 0.25-0.65

PACKING DATA

Dia., mm 1.6

Net wt., kgs 12.5

Spooled on D300 plastic with outer plastic bag and corrugated box

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 54 PRINT

MECHANICAL PROPERTIES (AFTER 3 LAYERS in As Welded condition)HARDNESS 37 - 42 RC

Chemical and mechanical properties given below are with A5.32 SG-C gas (100% CO2)

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.05-0.12 Si - 0 .25-0.65Mn - 1.30-1.40 Cr - 4.50-6.0Mo - 0.60-1.10

FLUX TYPE: Basic CURRENT CONDITIONSDC (+)

CHARACTERISTICSTubular flux-cored wire for hardfacing applications. Weld deposits aredifficult to machine. Weld deposit is tough, crack resistant and can withstandimpact loading. Interpass temp. of the final layer should not exceed 175°C.Minimal spatter, easy slag removal, smooth and finely rippled welds withoutany undercutting.

WELDING POSITIONSF, H

SHIELDING GASCo2 or Ar + Co2: 8-12 litres/min

TYPICAL APPLICATIONSFor reclamations of rail intersections, excavator parts, lams, cold punching dies, rollers etc. Before depositing on hardenable steel, a bufferlayer of Automig FC 31 is recommended.

PACKING DATA

Dia., mm 1.2Net wt., kgs 12.5

Spooled on D300 plastic with outer plastic bag and corrugated box

Related Products: Automelt FC 44 wire with B41 flux

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG FC 56 PRINT

CURRENT CONDITIONSDC with (+) polarity for wire.

CHARACTERISTICSLow alloy basic fluxcored wire for hardfacing applications. Weld depositsare non-machinable.The weld deposit is crack free, tough and highlyresistant to abrasion and wear. It is moderately resistant to impact loading.

TYPICAL APPLICATIONSHardfacing excavator parts, excavator bucket, cutting edges, grab teeth, conveyor worm drives, percussion and drilling bits, crusher jawsand cones, crane-wheels, dipper teeth, cane cutting knives etc. Before depositing on hardenable steels, a buffer layer of Automig-FC-31 isrecommended.

AS DEPOSITED HARDNESS (UNDER CO2 SHIELD)46-52 HRC on 3 layer deposit

SHIELDING GASCO2 or Argon + CO2, Flow rate : 8-12 litres/min.

WELD METAL CHEMISTRY (%) UNDER CO2 SHIELD

C - 0.40-0.65 Cr - 4.50-6.50

Mn - 1.30-1.90 Mo - 0.40-0.80

Si - 0.35-0.75

WELDING POSITIONSDownhand/Horizontal

SIZES (mm)1.6, 2.0, 2.4

PACKING DATA

Dia., mm 1.6Net wt., kgs 12.5

Spooled on D300 plastic with outer plastic bag and corrugated box

WELDING CONSUMABLES FLUX-CORED WIRES FOR MIG/MAG ARC WELDING

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AUTOMIG MC 10 PRINT

CLASSIFICATION S CURRENT CONDITIONSAWS A/SFA 5.18 E 70C-6M/E70C-6C DC (+)

WELDING POSITIONSF,H

SHIELDING GASArgon + 20% CO2 and CO2

TYPICAL APPLICATIONS• Robotic Welding applications • Fabrication of steel structures • Rolling stock fabrication like locomotives, coaches etc. • Storage vessels

MECHANICAL PROPERTIES-ALL-WELD

Condition UTS YS Elong. RA CVN Impacts, JMPa MPa % (L=4d) % -290C

AW 480 400 min. 22 min. 45 min. 27 min.

WELD METAL CHEMISTRY, wt%

C - 0.12 max. S - 0.03 max.Mn - 1.75 max. P - 0.03 max.Si - 0.90 max. Cu - 0.50 max.

CHARACTERISTICSA gas-shielded metal-cored wire to achieve a very high weld depositionrate. The wire combines the advantages of flux-cored wire with the highefficiency of solid wire. With metal cored inside, the wire burns with spraytransfer and the rate of deposition can be even higher than 8 kg per arcinghour. The wire offers very smooth operating characteristics, low spatter,less fumes & slag and shiny weld bead appearance. Suitable for use withDC (+) polarity with Argon + 20% CO2 and CO2 shielding gases. May beused with automatic and robotic welding

PACKING DATA

Dia., mm 300Width, mm 100Net wt., kgs 15.0

Each spool is sealed in an airtight polythene bag and packed in a corrugated box