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Fluid Power Introduction
All Images reprinted with permission of National Fluid Power Association
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Fluid Power Definitions
Fluid PowerThe use
of a fluid to transmit power from one location toanother
() Hydraulics
The use of a liquid flowing under pressure totransmit power from one location to another
PneumaticsThe use of a
gas flowing under pressure to transmit powerfrom one location to another
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/
(
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Basic Fluid Power Components
Reservoir / ReceiverStores fluid
Fluid ConductorsPipe, tube, or hose that allows for flow between
components
Pump / Compressor
Converts mechanical power to fluid power
ValveControls direction and amount
of flow
Actuators
Converts fluid power to mechanical power
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Fluid PowerExamples
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Fluid Power Physics
Energy The ability to do work
Energy Transfer
From prime mover, or input source, to an actuator, or
output device
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Fluid Power Physics
Work Force multiplied by distanceMeasured in foot-pounds
Example:How much work is completed
by moving a 1000 lb force 2
ft?
2000 foot-pounds of work
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Fluid Power PhysicsPower
The rate of doing work
Work over time in seconds
Example:How many units of powerare needed to lift a 1000pound force 2 feet in 2
seconds?
1000 units of power(1000lb x 2ft) / 2 s
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Fluid Power PrinciplesHorsepower
Term used to give relative meaning for
measuring power
Unit measurement of energyHydraulic horsepower is expressed as:
flow(gpm)pressure(psi)Horsepower =1714(constant)
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Fluid Power PrinciplesCalculate the horsepower needed in the system
below to lift a 10,000lb force in 2 s.
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Fluid Power PrinciplesHeat
..
Energy not transferred to work takes the
form of heat energy .
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Fluid Power PrinciplesTorque
Twisting force force x distance (.)()
Measured in foot-pounds
Calculate the torque produced when 10 lb
of force is applied to a 1 ft long wrench.
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Fluid Power Principles
Torque The generated work of a hydraulic or pneumatic
motor X
Motor rpm at a given torque specifies energy
usage or horsepower requirement
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Fluid Power Principles Flow
Makes actuator operation possible
To extend the cylinder, flow must be directed
into port B.
Retracted cylinder
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Fluid Power PrinciplesFlow
Makes actuator operation possible
Flow is directed into Port B
and cylinder is extended.
To retract the cylinder, flow must be directed
into what port?
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Fluid Power PrinciplesFlow
Makes actuator operation possible
To retract the cylinder, flow must be directed
into what port?
The cylinder retracts when
flow is directed into Port A.
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Fluid Power PrinciplesRate of Flow
Determines actuator speed
Measured in Liters per second lps)
Generated by a pump
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Fluid Power PrinciplesWith a Given Flow Rate
Actuator volume displacement directlyaffects actuator speed
The less volume to displace, the fasterthe actuatorWill the actuator illustrated below travel the same
speed as it retracts and extends if a constant flow
rate is maintained? No. The actuator will travel faster as itretracts due to less volume caused by
the actuator shaft.
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Fluid Power PrinciplesPressure
The resistance to flow
Pumps produce flow by adding pressure energy to the fluid
- If you restrict the flow from the pump, pressure will result.
All points of resistance in series within a system contribute
to total system pressure, including long runs of pipe,
elbows, etc.
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Fluid Power PrinciplesPascals Law
Relationship between force, pressure, andarea
force = pressure areaforce
pressure =area
forcearea =pressure
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Fluid Power PrinciplesPascals Law
Pressure applied on a confined fluid at rest
is transmitted undiminished in all directions
and acts with equal force on equal areas
and at right angles to them.How much force is exerted on every
square inch of the container wall
illustrated on the right if 10 lb of force is
applied to the one square inch stopper?10 lb
What is the total resulting force acting
on the bottom of the container? 200 lb
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Pascals Law
National Fluid Power Association
Hydraulic Press
10 lb can lift 100 lb
What is the tradeoff?
Fluid Power Principles
Distance
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Fluid Power Schematics
SchematicsLine drawing made up of a series of
symbols and connections that represent
the actual components in a hydraulicsystem
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Fluid Power Schematics
SymbolsCritical for technical communication
Not language-dependent
Emphasize function and methods ofoperation
Basic Symbols
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Fluid Power Schematics
Lines
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Fluid Power Schematics
Reservoirs
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Fluid Power Schematics
Pumps
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Fluid Power Schematics
Flow Control Valves
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Directional Control Valves
Fluid Power Schematics
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Fluid Power Schematics
Check Valves
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Fluid Power Schematics
Motors
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Fluid Power Schematics
Cylinders
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Resources
National Fluid Power Association. (2008). What isfluid power. Retrieved February 15, 2008, fromhttp://www.nfpa.com/OurIndustry/OurInd_AboutFP_WhatIsFluidPower.asp
National Fluid Power Association. (2000). FluidPower Training.
National Fluid Power Association & Fluid PowerDistributors Association. (n.d.). Fluid power: Theactive partner in motion control technology.[Brochure]. Milwaukee, WI: Author