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    Fluid Power Introduction

    All Images reprinted with permission of National Fluid Power Association

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    Fluid Power Definitions

    Fluid PowerThe use

    of a fluid to transmit power from one location toanother

    () Hydraulics

    The use of a liquid flowing under pressure totransmit power from one location to another

    PneumaticsThe use of a

    gas flowing under pressure to transmit powerfrom one location to another

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    /

    (

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    Basic Fluid Power Components

    Reservoir / ReceiverStores fluid

    Fluid ConductorsPipe, tube, or hose that allows for flow between

    components

    Pump / Compressor

    Converts mechanical power to fluid power

    ValveControls direction and amount

    of flow

    Actuators

    Converts fluid power to mechanical power

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    Fluid PowerExamples

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    Fluid Power Physics

    Energy The ability to do work

    Energy Transfer

    From prime mover, or input source, to an actuator, or

    output device

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    Fluid Power Physics

    Work Force multiplied by distanceMeasured in foot-pounds

    Example:How much work is completed

    by moving a 1000 lb force 2

    ft?

    2000 foot-pounds of work

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    Fluid Power PhysicsPower

    The rate of doing work

    Work over time in seconds

    Example:How many units of powerare needed to lift a 1000pound force 2 feet in 2

    seconds?

    1000 units of power(1000lb x 2ft) / 2 s

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    Fluid Power PrinciplesHorsepower

    Term used to give relative meaning for

    measuring power

    Unit measurement of energyHydraulic horsepower is expressed as:

    flow(gpm)pressure(psi)Horsepower =1714(constant)

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    Fluid Power PrinciplesCalculate the horsepower needed in the system

    below to lift a 10,000lb force in 2 s.

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    Fluid Power PrinciplesHeat

    ..

    Energy not transferred to work takes the

    form of heat energy .

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    Fluid Power PrinciplesTorque

    Twisting force force x distance (.)()

    Measured in foot-pounds

    Calculate the torque produced when 10 lb

    of force is applied to a 1 ft long wrench.

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    Fluid Power Principles

    Torque The generated work of a hydraulic or pneumatic

    motor X

    Motor rpm at a given torque specifies energy

    usage or horsepower requirement

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    Fluid Power Principles Flow

    Makes actuator operation possible

    To extend the cylinder, flow must be directed

    into port B.

    Retracted cylinder

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    Fluid Power PrinciplesFlow

    Makes actuator operation possible

    Flow is directed into Port B

    and cylinder is extended.

    To retract the cylinder, flow must be directed

    into what port?

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    Fluid Power PrinciplesFlow

    Makes actuator operation possible

    To retract the cylinder, flow must be directed

    into what port?

    The cylinder retracts when

    flow is directed into Port A.

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    Fluid Power PrinciplesRate of Flow

    Determines actuator speed

    Measured in Liters per second lps)

    Generated by a pump

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    Fluid Power PrinciplesWith a Given Flow Rate

    Actuator volume displacement directlyaffects actuator speed

    The less volume to displace, the fasterthe actuatorWill the actuator illustrated below travel the same

    speed as it retracts and extends if a constant flow

    rate is maintained? No. The actuator will travel faster as itretracts due to less volume caused by

    the actuator shaft.

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    Fluid Power PrinciplesPressure

    The resistance to flow

    Pumps produce flow by adding pressure energy to the fluid

    - If you restrict the flow from the pump, pressure will result.

    All points of resistance in series within a system contribute

    to total system pressure, including long runs of pipe,

    elbows, etc.

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    Fluid Power PrinciplesPascals Law

    Relationship between force, pressure, andarea

    force = pressure areaforce

    pressure =area

    forcearea =pressure

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    Fluid Power PrinciplesPascals Law

    Pressure applied on a confined fluid at rest

    is transmitted undiminished in all directions

    and acts with equal force on equal areas

    and at right angles to them.How much force is exerted on every

    square inch of the container wall

    illustrated on the right if 10 lb of force is

    applied to the one square inch stopper?10 lb

    What is the total resulting force acting

    on the bottom of the container? 200 lb

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    Pascals Law

    National Fluid Power Association

    Hydraulic Press

    10 lb can lift 100 lb

    What is the tradeoff?

    Fluid Power Principles

    Distance

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    Fluid Power Schematics

    SchematicsLine drawing made up of a series of

    symbols and connections that represent

    the actual components in a hydraulicsystem

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    Fluid Power Schematics

    SymbolsCritical for technical communication

    Not language-dependent

    Emphasize function and methods ofoperation

    Basic Symbols

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    Fluid Power Schematics

    Lines

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    Fluid Power Schematics

    Reservoirs

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    Fluid Power Schematics

    Pumps

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    Fluid Power Schematics

    Flow Control Valves

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    Directional Control Valves

    Fluid Power Schematics

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    Fluid Power Schematics

    Check Valves

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    Fluid Power Schematics

    Motors

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    Fluid Power Schematics

    Cylinders

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    Resources

    National Fluid Power Association. (2008). What isfluid power. Retrieved February 15, 2008, fromhttp://www.nfpa.com/OurIndustry/OurInd_AboutFP_WhatIsFluidPower.asp

    National Fluid Power Association. (2000). FluidPower Training.

    National Fluid Power Association & Fluid PowerDistributors Association. (n.d.). Fluid power: Theactive partner in motion control technology.[Brochure]. Milwaukee, WI: Author