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4/12/2018
FLOW CONTROL.....................................................................................................345
SAFETY_____________ ______LAIRD MFG, LLC
MAINTENANCE SCHEDULE
DELIVERY BOX:
1. Daily Maintenancea) Make sure that all guards and stickers are in placeb) Check and adjust floor chainc) Check and adjust discharge chaind) Check and bindicator probe for damagee) Clean feed from discharge and floor rear doorsf) Check fluid levels of gearboxg) Check hoses for damage or leaks
2. Weekly Maintenancea) Grease discharge drive and idler bearingsb) Grease front floor shaft bearingsc) Grease rear floor idler sprocketsd) Grease pump driveline U jointse) Check and adjust floor drive chainf) Check and adjust beater drive chaing) Check load cell wires for damageh) Check U bolts on subframe
3. During the First 100 Hours of Operationa) Weekly check for oil leaks from the gear unit or from various plugs.
4. Every Yeara) Replace gearbox oil. 80W-90 Non-Syntheticb) Change hydraulic pressure and return filters
4/12/20184
SAFETY_____________ ______LAIRD MFG, LLC
CALENDARIO DE MANTENIMIENTO
CAJA DE ENTREGA:
1. Mantenimiento diarioa) Asegúrese de que todos los protectores y pegatinas están en su lugarb) Comprobar y ajustar la cadena del sueloc) Comprobar y ajustar la cadena de descargad) Compruebe si la sonda de comprobación y la sondae) Limpie la alimentación de la descarga y las puertas traseras del pisof) Comprobar los niveles de líquido de la caja de cambiosg) Revise las mangueras por daños o fugas
2. Mantenimiento semanala) Accionamiento de descarga de grasa y rodamientos locosb) Engrase los cojinetes del eje del piso delanteroc) Engrase las ruedas dentadas locas del piso traserod) Unidades de transmisión de la bomba de grasa Ue) Compruebe y ajuste la cadena de accionamiento del pisof) Compruebe y ajuste la cadena de transmisión del batidorg) Verifique los cables de la celda de carga para ver si hay dañosh) Compruebe los tornillos U en el bastidor secundario
3. Durante las primeras 100 horas de operacióna) Comprobación semanal de fugas de aceite del reductor o de varios tapones
4. Cada añoa) Reemplace el aceite de la caja de cambios. 80W-90 Aceite no sintéticob) Cambiar la presión hidráulica y los filtros de retorno
4/12/20185
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ITEM N
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PART#
D
ESCRIPTION
A B C D
E F G
H I J K L M
N p
FDW
GN480022
DB0164
FDW
GN48003W
F D
WG
N48005W
FDW
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TANK4500 D
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DR
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MPLETE FLO
OR
CHAIN HATC
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R ID
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PLETE DISCHARG
E CO
MPLETE D
ISCHARG
E CHAIN CO
MPLETE O
IL TANK CLEAN O
UT D
OO
R
30K CT LO
AD CELL
COM
PLETE FOLD
ING
CHUTE AN
D SHAFT
BEATER DRIVE (R
IGHT SID
E) BEATER M
OTO
R (LEFT SIDE) G
EAR BOX AND
MO
TOR
DISCHAR
GE M
OTO
R HYD
RAU
LIC VALVES
7
VT REAR BUMPER
REF. NO PART NO DESCRIPTION QTY.
- TRUCK48001 COMPLETE BUMPER ASSEMBLY WITH LIGHTS..........1
1 TRUCK48001.1 BUMPER ASSEMBLY........................................................1
2 TRUCK330130 CABLE HARNESS.............................................................1
3 TRUCK33013.1 RED REGULAR 4" TAIL LIGHT.........................................4
- TRUCK330129 RED L.E.D 4" TAIL LIGHT.................................................4
4 TRUCK3301302 WHITE REGULAR 4" TAIL LIGHT.....................................2
- TRUCK330127 WHITE L.E.D. 4" TAIL LIGHT............................................2
5 TRUCK33014 RED REGULAR CLEARANCE C/M LIGHT.......................5
- TRUCK330144 RED L.E.D. CLEARANCE C/M LIGHT..............................5
6 TRUCKPF50997L BOLT ON BUMPER LEG LEFT.........................................1
- TRUCKPF50997R BOLT ON BUMPER LEG RIGHT.......................................1
7 TRUCKPF509968 CAMERA MOUNT BRACKET............................................1
8 BOLT5037 1/2X1-1/2 CARRIAGE BOLT AND NUT............................4
1
2
3
5
4
8
6
7
4/12/20188
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BACK DOOR
21
3
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ITEM NO
. DESCRIPTIO
N Q
TY. 1 2
PART NO
. FDW
GN48001W
FDW
GN48004W
3 4 5 6 6A 6B 6C 6D 7 8 9
SPRKT27161 BRG
S26018 FDW
GN48005W
FDW
GN4700731W
FDW
GN4700731.1W
CHAIN31601 CHAIN31699L CHAIN31600BB FDW
GN48010
DB000035DC0 PF6111
1 1/2" DIA. IDLER SHAFT .............................................. 1 DB. CO
MPLETE DISCHARG
E DRIVE SHAFT ............. 1 CO
MPLETE IDLER SPRO
CKET 1 1/2 BORE ................ 2
1 1/2 PILLOW
BLOCK BEARING
................................... 2 CO
MPLETE DISCHARG
E WITH CHAIN ........................ 1
COM
PLETE DISCHARGE CHAIN .................................. 1
DISCHARGE REPLACEM
ENT SLAT ......................... . REPLACEM
ENT PIN .................................................. . REPLACEM
ENT LINK .................................................. . W
R78 REPLACEMENT FLO
OR CHAIN (O
RDER PER FT) TENSIO
N ADJUSTM
ENT ROD ....................................... 1
1/2 PLATE BOLT O
N IDLER SHAFT PLATE. .................. 2 CHAIN TENSIO
NER SLIDING PLATE. ............................ 2
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ITEM NO
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1 2 3 4 5 6 7 8
2
8 PART NO
.
MIXER220144W
M
IXER220145W
MIXER220146W
HYD42507 FDW
GN48007W
HYD42533 M
IXER22093 M
IXER220148W
CHUTEPF60131 BW
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DES CR IP T 10 N
QTY.
FOLDING
CHUTE COM
PLETE ASSEMBLY ................. .
FOLDING
CHUTE
FOLDING
CHUTE SH
AFT ASSEMBL Y ........................ 1
2 x 6 HYDRAULIC CYLINDER. ..................................... 1 DISCHARG
E DOO
R. ..................................................... 1 HYDRAULIC DO
OR CYLINDER. .................................. 1
18" MAG
NETS ............................................................... 2 DB CHUTE BASE .......................................................... 1 D
B FOLDING
CHUTE BEL TING ................................... 1
' j\
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19
PUMP AND FILTERS
DUAL HYDRAULIC PUMP HYD47020L-FRONT MOUNT PUMP HYD47020R-REAR MOUNT PUMP PTO24401.1-DB PUMP FLANGE 1” BORE 1350
HYDRAULIC FILTER 0510107700
FILTER HEAD 0510107701
PRESSURE FILTER—HYD47035 FILTER ELEMENT---HYD47036 PRESSURE FILTER HEAD-HYD47035.0 PRESSURE FILTER HOUSING---HYD47035.1
4/12/201824
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4
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RT
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PT
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PT
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44
00
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44
00
.2
PT
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15
DE
SC
RIP
TIO
N
QT
Y.
DR
IVE
LIN
E A
SS
EM
BL
Y ............................................................................................................. .
FL
AN
GE
YO
KE
(FR
ON
T P
UM
P D
RIV
E) ..................................................................................... 2
U-J
OIN
T (F
RO
NT
PU
MP
DR
IVE
) ................................................................................................ 2
SL
IP Y
OK
E (F
RO
NT
PU
MP
DR
IVE
) ........................................................................................... 1
ST
UB
SH
AF
T (F
RO
NT
PU
MP
DR
IVE
) ......................................................................................... 1
TU
BE
YO
KE
(FR
ON
T P
UM
P D
RIV
E) ........................................................................................... 1
SE
E A
S B
UIL
T
Main Stand PANEL50093 Scale Bracket PANEL50097
Adjuster PANEL50102 Adjuster PANEL50102
Joy Stick Holder PANEL50096 Scale Holder PANEL50098
Joy Stick Base PANEL50095
Arm Pad PANEL001.2
24 PIN MODULE PANEL50045-120
MAIN DELIVERY BOX JOYSTICK STAND
4/12/201827
DELIVERY BOX BREAKER BOX ASSEMBLY
BLACK/GROUND RED/SIGNAL PIN DESTINATION PIN DESTINATION A1 UNUSED 1 JS6000 A2 UNUSED 2 AIR VALVE A3 UNUSED 3 MC-24-120AB1 UNUSED 4 UNUSED B2 UNUSED 5 MC-24-120BB3 UNUSED 6 UNUSED C1 HYDRAULICS LIGHTS 7 MC-24-120BC2 AIR VALVE 8 UNUSED C3 J BOX 9 CONVERTER-24 D1 JS6000 10 UNUSED D2 MC-24-120A 11 BINDICATOR D3 CONVERTER-24 12 UNUSED
POWER FROM SOLID STATE RELAY
GROUND FROM BATTERY
FUSE BLOCK ELEC020031
BREAKER ENCLOSURE ELEC020033
10 AMP BREAKER ELEC020032
INSIDE MOUNT PLATE ELEC020034
OUTSIDE MOUNT PLATE PANEL50103
4/12/201829
DELIVERY BOX VALVE BLO
CK
Complete Valve
Bank w/ Valves
HYD47090
Hydraulic On / O
ff Dum
p Valves HYD47092 - Valve HYD47093 - Coil
Discharge Proportional Flow Control
Works w
/ (Joy Stick) HYD47097 - Valve HYD47098 - Coil
Relief Valve Pum
p One
HYD47091
Logic Element
HYD47093.1
Floor Chain Dump Valve
Works w
/ Bindicator HYD47094 HYD425440 - Coil
Priority Flow Control
Controls Flow to D03
Manifold
HYD47095
Relief Valve Pum
p Two
HYD47091
4/12/201832
JS
60
00
JS 6
000
P1
Bla
ck
Gro
und
P2
Red
12 V
olt P
ow
er
P3
Red
CA
N H
igh
P4
Bla
ck
CA
N L
ow
P5
Cle
ar
CA
N S
hie
ld
P6
N/A
N/A
MC
24
-20
-A
P1
Bla
ck
Gro
un
d
P2
Red
12 V
olt P
ow
er
P3
Cle
ar
CA
N H
igh
P4
Bla
ck
CA
N L
ow
P5
Bare
CA
N S
hie
ld
P6
Ora
ng
eN
/A
P7
Pu
rple
N/A
P8
Red
/Wh
iteN
/A
P9
Bla
ck/W
hite
N/A
P1
0W
hite
N/A
P1
1G
reen
N/A
P1
2W
hite
/Gre
en
N/A
MC
-24
-20
B
P1
Gre
y N
/A
P2
Yello
w
N/A
P3
Gre
en
Feed
Lig
ht
P4
Blu
e O
ver-R
ide
P5
Pu
rple
HY
D O
n/O
ff
P6
Gre
y/Y
ello
w
Do
or O
pen
P7
Wh
ite/B
lack
Do
or C
losed
P8
Gre
en
/Bla
ck
Dis
ch
arg
e S
po
ut U
p
P9
Ora
ng
e D
isch
arg
e S
po
ut D
ow
n
P1
0W
hite
Pro
po
rtion
al S
ign
al
P1
1R
ed
12 V
olt P
ow
er
P1
2R
ed
12 V
olt P
ow
er
Ju
nctio
n B
ox
MC
24
-20
12/2012
33
FC51 FLOW CONTROL WITH 2 POSITION 3 WAY VALVE
FIT53-08-12 ½” HOSE X 13-1/2”
COIL HYD49301
VALVE CARTRIDGE HYD49300
FIT539-08-12
VALVE BODY HYD47034
FIT-369-12-12
FIT11-12-12
FC51 FLOW CONTROL HYD425116
FIT11-12-12 FIT51-08-12
¾” TEE FIT222-12-12-12
FIT51-12-12
FIT51-12-12
34
SCALE CAL # 16100DB-1806 MORLINE-GREEN #3 COMPONENTS MAKE MODEL OR PART# SERIAL# / PART SUMMARYPUMP TYPE PERMCO HYD47020L FM17285 VK / LH PUMPFLOOR GEAR BOX Power Wheel GRBOX320332 387723 / AUBURN FLOOR MOTOR Danfoss HYD47028 W73439209 / OMS-80BEATER MOTOR Danfoss HYD47040 W91039194 /OMS 400FLOOR CHAIN Laird FDWGN47007318 WR-78 FLOOR CHAIN 18FT.DISCHARGE MOTOR Danfoss HYD47030 N84753917 / DB DISCHARGE MOTORJOY STICK Danfoss PANEL50062 17190042 / JS6000MINUS 1 SYSTEM Danfoss Panel50045-110 000018455387 / -1 MODULEVALVE BANK Laird HYD47090 DB VALVE BANKD-03 VALVE BANK Laird HYD42545.01 Double Manifold w/ ReliefD-03 SOLENOID (2) Laird HYD425441 Solenoid Valve Door / SpoutFLOOR IDLER SHAFT X 2 Laird FDWGN48003 2" IDLER SHAFTFLOOR DRIVE SHAFT Laird FDWGN480022 2 3/16" DRIVE SHAFTINSIDE BODY WIDTH Laird 8' STANDARDTOP FLOOR LINER Laird 3/8" PlasticDISCHARGE RETURN N/A 3/8" Plastic FLOOR RETURN Laird 3/8" PlasticF. LH LOAD CELL Digi-Star SCAL221 0823510219 / CT30 KTC-50LH C. LOAD CELL Digi-Star SCAL221 LH R. LOAD CELL Digi-Star SCAL221 0823500219 / CT30 KTC-50F. RH LOAD CELL Digi-Star SCAL221 0823520219 / CT30 KTC-50RH. C LOAD CELL Digi-Star SCAL221 R. RH LOAD CELL Digi-Star SCAL221 0823490219 / CT30 KTC-50SCALE INDICATOR Digi-Star N/A Customer SuppliedSCALE REMOTE Digi-Star RD 440 00004714BINDICATOR Genuine ELEC020020 1911711BINDICATOR INVERTER CUI INC. ELEC020022 12-24V CONVERTERPRESSURE FILTER Laird HYD47035FILTER ELEMENT Laird HYD47036DRIVE LINE LENGTH Laird TRUCKDL3.0CC19 19" 1350 Series Both Ends
PUMP SUCTION R4 SUCTION 2" x 178" 2" NPT M. ST. BOTH ENDSFILTER TO TANK R4 SUCTION 1 1/2" x 28" #24 JIC F. ST. BOTH ENDSMANIFOLD / FILTER R4 SUCTION 1 1/2" x 166" #24 JIC F. ST. BOTH ENDSPUMP 1 / PRESSURE FILTER R17 HOSE 1" x 227" 1" JIC F. ST. x 1" JIC F. 90FILTER / P1 ON VALVE MAN. R17 HOSE 1" x 26" 1" JIC F. ST. x 1" JIC F. 90PUMP 2 / P2 ON VALVE MAN. R17 HOSE 1" x 234" 1" JIC F. ST. x 1" JIC F. 90DM PORT / PRESSURE DM 1 -- HOSE 3/4" x 41" #12 JIC F. ST. BOTH ENDST1 PORT / RETURN DM 1 -- HOSE 3/4" x 43" #12 JIC F. ST. BOTH ENDSFM PORT / PRESSURE TO FM 1 -- HOSE 3/4" x 81" #12 JIC F. ST. x #12 JIC F. 90
SERIAL# B-LKKL-S
DELIVERY BOX - FRONT PUMPS - SINGLE BEATER
RETURN FM/BM TEE / MAN 1 -- HOSE 3/4" x 83" #12 JIC F. ST. x #12 JIC F. 90BM TEE PRESSURE TO BEATER 1 -- HOSE 3/4" x 108" #12 JIC F. ST. x #12 JIC F. 90RETURN BM / T2 PORT V.MAIN 1 -- HOSE 3/4" x 121" #12 JIC F. ST. x #12 JIC F. 90P3 PORT/ P PORT D03 BLOCK 1 -- HOSE 1/2" x 46" #8 JIC F. ST. x #8 JIC F. 90T3 PORT / T PORT D03 BLOCK 1 -- HOSE 1/2" x 56" #8 JIC F. ST. x #8 JIC F. 90DOOR CYLINDER 1 -- HOSE 3/8" x 172" #6 JIC F. ST BOTH ENDSDOOR CYLINDER 1 -- HOSE 3 /8" x 200" #6 JIC F. ST BOTH ENDSSPOUT CYLINDER 1 -- HOSE 3/8" x 122" #6 JIC F. ST BOTH ENDSSPOUT CYLINDER 1 -- HOSE 3/8" x 127" #6 JIC F. ST BOTH ENDSBM CASE DRAIN #1 1 -- HOSE 3/8" x 215" #6 JIC F. ST BOTH ENDSFM CASE DRAIN 1 -- HOSE 3/8" x 125" #6 JIC F. ST BOTH ENDS
NOTES: MORLINE GREENS #3 ************ ************** SERIAL# B-LKKL-S*****FACTORY MOUNT****** DATE: 07/16/2019.