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Floor Solutions
FLOOR SOLUTIONS
Build your imagination
Everest Roofing Solutions
Everest Wall Solutions
Everest Cladding Solutions
Everest Doors
FLOOR SOLUTIONS
Everest Ceiling Solutions
Everest Industries Limited
Everest is one of India's fastest growing building
solutions company. A pioneer in the field of fibre
cement building products, its investments in
technology over the last seven decades have allowed it
to continually introduce innovative and modern
building products with a promise of Strength, Speed
and Safety.
Everest offers a complete range of building solutions
like Roofing, Ceilings, Walls, Floors, Cladding, Doors
and Pre Engineered Steel Buildings for the Industrial,
Commercial & Residential sectors.
Everest now introduces new age flooring options
called “Everest Floor Solutions” which will help you
create new areas for working space, storage, and
offices. Each mezzanine or raised floor made out of
Everest Floor Solutions is engineered to provide a
solution to your specific space requirement and create
a safe and efficient work environment.
Everest Steel Building Solutions
Everest Roofing Solutions
Everest Wall Solutions
Everest Cladding Solutions
Everest Doors
FLOOR SOLUTIONS
Everest Ceiling Solutions
Everest Industries Limited
Everest is one of India's fastest growing building
solutions company. A pioneer in the field of fibre
cement building products, its investments in
technology over the last seven decades have allowed it
to continually introduce innovative and modern
building products with a promise of Strength, Speed
and Safety.
Everest offers a complete range of building solutions
like Roofing, Ceilings, Walls, Floors, Cladding, Doors
and Pre Engineered Steel Buildings for the Industrial,
Commercial & Residential sectors.
Everest now introduces new age flooring options
called “Everest Floor Solutions” which will help you
create new areas for working space, storage, and
offices. Each mezzanine or raised floor made out of
Everest Floor Solutions is engineered to provide a
solution to your specific space requirement and create
a safe and efficient work environment.
Everest Steel Building Solutions
FLOOR BOARDS
Everest Floor Boards offers a cost-effective
solution to space constraints. Everest Floor
Boards are made out of HPSC process having
superior impact strength & durability besides
having adequate load carrying capacity with
suitable substrate frame work of steel or
timber. Floor solutions using Everest Floor
FIN
ISH
ING
CH
OIC
ES
FIN
ISH
ING
CH
OIC
ES
Boards are quick and easy to install with Everest Floor Boards are extensively used
minimum disruption to your existing setup. in residential & commercial installations
They are best suitable for applications that and allow you to have the finish
have Light to Medium dead load and of your choice & truly help you
exposed to low traffic and are also moisture, Build your imagination .fire & termite resistant.
Areas of Application
• Mezzanine Floor
Shops, Offices, Restaurants,
Cyber Cafe etc.
• Lofts
• Storage Access
FLOOR BOARDS
Everest Floor Boards offers a cost-effective
solution to space constraints. Everest Floor
Boards are made out of HPSC process having
superior impact strength & durability besides
having adequate load carrying capacity with
suitable substrate frame work of steel or
timber. Floor solutions using Everest Floor
FIN
ISH
ING
CH
OIC
ES
FIN
ISH
ING
CH
OIC
ES
Boards are quick and easy to install with Everest Floor Boards are extensively used
minimum disruption to your existing setup. in residential & commercial installations
They are best suitable for applications that and allow you to have the finish
have Light to Medium dead load and of your choice & truly help you
exposed to low traffic and are also moisture, Build your imagination .fire & termite resistant.
Areas of Application
• Mezzanine Floor
Shops, Offices, Restaurants,
Cyber Cafe etc.
• Lofts
• Storage Access
If you are thinking of adding a floor within a
room, think of Everest Heavy Duty Floor
Boards. Floor Solutions using Everest Heavy
Duty Floor Boards provide a quality
mezzanine or raised floor where load impact
is reasonably high. Everest Heavy Duty Floor
Boards are extremely strong and durable CFC
HEAVY DUTY FLOOR BOARDS
FIN
ISH
ING
CH
OIC
ES
FIN
ISH
ING
CH
OIC
ES
boards and are best suitable for applications Boards are extensively used in residential,
that have moderate to heavy dead load and commercial & industrial installations and
exposed to moderate traffic. They also act as allow you to have the finish of your choice
perfect substrate to final finished floor & truly help you in Build your options with suitable frame work of steel or
imagination.timber (steel decking for industrial
applications). Everest Heavy Duty Floor
Areas of Application
• Mezzanine Floor : Showrooms,
Shops & Restaurants, Offices
• Raised Floor : IT Sector, Call Centres,
Telephone Exchanges
• Tile underlay in wet areas : Toilets,
Kitchen, Washroom etc.
If you are thinking of adding a floor within a
room, think of Everest Heavy Duty Floor
Boards. Floor Solutions using Everest Heavy
Duty Floor Boards provide a quality
mezzanine or raised floor where load impact
is reasonably high. Everest Heavy Duty Floor
Boards are extremely strong and durable CFC
HEAVY DUTY FLOOR BOARDS
FIN
ISH
ING
CH
OIC
ES
FIN
ISH
ING
CH
OIC
ES
boards and are best suitable for applications Boards are extensively used in residential,
that have moderate to heavy dead load and commercial & industrial installations and
exposed to moderate traffic. They also act as allow you to have the finish of your choice
perfect substrate to final finished floor & truly help you in Build your options with suitable frame work of steel or
imagination.timber (steel decking for industrial
applications). Everest Heavy Duty Floor
Areas of Application
• Mezzanine Floor : Showrooms,
Shops & Restaurants, Offices
• Raised Floor : IT Sector, Call Centres,
Telephone Exchanges
• Tile underlay in wet areas : Toilets,
Kitchen, Washroom etc.
Floor Solutions with Everest Super Heavy Duty
Floor Boards are a unique replacement for
traditional wet process flooring (RCC). When
you re a dry process floor
solution which can take up both dead live
load, your search will end with Everest Super
Heavy Duty Floor Boards.
a looking for
and
They are composite
SUPER HEAVY DUTY FLOOR BOARDS
FIN
ISH
ING
CH
OIC
ES
FIN
ISH
ING
CH
OIC
ES
Areas of Application
• Raised & Mezzanine Floor: Factories
& ware houses, Shopping malls,
Mass storage units etc., Server
rooms, Electrical/ PLC control rooms,
ATC rooms
• Tile underlay in Verandha, Open
deck etc.
floor solutions using two or multiple layers solution for Industrial and Commercial
of either Everest Floor Boards (dry areas) or segments and provides choice of finish
Everest Heavy Duty Floor Boards (wet areas). which will allow to
Everest Super Heavy Duty Floor Boards, in
combination with suitable, structural
substrate framework, offer a perfect floor
Build your
imagination.
Floor Solutions with Everest Super Heavy Duty
Floor Boards are a unique replacement for
traditional wet process flooring (RCC). When
you re a dry process floor
solution which can take up both dead live
load, your search will end with Everest Super
Heavy Duty Floor Boards.
a looking for
and
They are composite
SUPER HEAVY DUTY FLOOR BOARDS
FIN
ISH
ING
CH
OIC
ES
FIN
ISH
ING
CH
OIC
ES
Areas of Application
• Raised & Mezzanine Floor: Factories
& ware houses, Shopping malls,
Mass storage units etc., Server
rooms, Electrical/ PLC control rooms,
ATC rooms
• Tile underlay in Verandha, Open
deck etc.
floor solutions using two or multiple layers solution for Industrial and Commercial
of either Everest Floor Boards (dry areas) or segments and provides choice of finish
Everest Heavy Duty Floor Boards (wet areas). which will allow to
Everest Super Heavy Duty Floor Boards, in
combination with suitable, structural
substrate framework, offer a perfect floor
Build your
imagination.
TECHNICAL & PHYSICAL SPECIFICATIONS
Notes: coming and must not be applied to places where steel or hard resin type wheels are
used in material handling equipment.1. The maximum allowable UDL is calculate based on two criteria
3. The Everest Floor Solution must be used with support along all the four edges of the i Allowable stress criteriaboards laid with uniform gap between two adjacent boards.
ii. Deflection criteria• For up to a 2 mm gap between the boards, epoxy adhesive must be used
* In all the cases the governing case is deflection criteriabetween the two boards.
2. Everest Floor solutions are applicable where there is no heavy impact/dynamic load is
Load Table
Everest Floor Boards (Dry Area)
Sheet Thickness Span Allowable Point Load Suggested Section2 to 3 supports Multiple supports (Kg)
18(mm) (mm)
300 350 550 275 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.820 300 410 700 310 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.818 400 280 420 235 ISMC 100 or RHS 96 x 48 x 4.820 400 350 510 330 ISMC 150 or RHS 122 x 61 x 4.518 600 150 175 175 ISMB 150 or RHS 145 x 82 x 4.8
20 600 200 225 150 ISMB 200 or RHS 172 x 92 x 4.8
Allowable UDL (Kg/Sq.m.)
FLOOR BOARDS
SIZE THICKNESS WEIGHT
• 2440 mm x 1220 mm
• 2440 mm x 1220 mm
For Dry Areas or for load
≤ 450 Kg / Sq. m.
Two or multiple layers of
18 mm/20 mm Everest
Floor Boards.
HEAVY DUTY FLOOR BOARDS
SUPER HEAVY DUTY FLOOR BOARDS
• 18 & 20 mm
• 15 mm
For Wet Areas or for load ≤ 650 Kg / Sq. m.
Two or multiple layers of 15 mm Everest Heavy Duty Floor Boards.
or
Everest Heavy Duty Floor Boards with suitable Metal Decking Sheet.
• 18 mm - 26.85 Kg/m²
2• 15 mm (thickness) - 25.40 Kg/m
Everest Heavy Duty Floor Boards
Everest Super Heavy Duty Floor Boards (Wet Area) - Double Layer
Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg
15 300 550 800 400 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.815 400 450 710 300 ISMC 120 or RHS 122 x 61 x 4.5
15 600 210 300 200 ISMB 200 or RHS 172 x 92 x 4.8
Allowable UDL (Kg/Sq.m.)
Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg
300 750 1050 550400 625 850 450
2 x152 x15
2 x15 600 450 700 350
Allowable UDL (Kg/Sq.m.)
Fire Resistant
Termite Proof
Moisture Resistant
Durable
Impact Resistant
EDGE PROFILE Fire Resistance Properties Moisture Resistance Properties Durability
• Square
• Square
• For more than 2 mm gap between the boards, a leveling bed of mortar layer / 4. Suitable treatment must be done to prevent the creaking sound
adhesive should be applied to the clean and dry sub-floor, using a square • The point of contact of the boards and the support frame must be fixed with notched trowel. flexible substance/film (Butyl tape, Neoprene, rubber pad), to prevent creaking
Everest does not recommend support along two edges/single side only. In case the four sound and also prevent damage to the board edges.
side supports is not possible, provisions for additional support be made as per 5. In case of Super Heavy Duty Floor Solutions, the two layers of the floor board must be the direction and instruction of structural engineer. fixed staggered manner in level to prevent any rubbing and the supporting grid
should be 600mm c/c for normal traffic and 400mm c/c for heavy traffic
SuperiorAttributes
As per structural design build-up sections
E-Board range of fibre cement products are non-combustible and qualify for :
a. Early Fire Hazard Indicesas per AS-1530 part 3**
* Zero is the best result.AS - Australian Standard
Property Result
Ignition Index 0*
Ignitability 0*
Heat Evolved Index 0*
Flame Spread Index 0*
Smoke Developed Index 0*
b. Resistance to Fire as per BS-476**
Combustibility Non-Combustible,
BS476 Part IV
Series
Ignitability Class "P" - not
easily ignited,
BS 476, Part V
Fire Propagation Index <3, BS 476
Part VI (Limit<12)
Surface Spread Class - 1, BS 476
Part VII
(Class 14;1=
excellent)
Specific Optical <5, ASTM E 662
of Smoke
UK Building Regulations Class "0"
of Flame
Density
** AS-Australian Standard, BS-British Standard, ASTM-American Standard.
Property Result
E-Board Siding
E-Board/ E-Board Heavy Duty
Cement Board
Moisture Content
(at EMC*) 6–8% 11–12%
Swelling in Water
Change in Thickness 0.8% 0.4%
Change in Length 0.03% 0.1%
Dimensional Changes at 90% Rh.
Difference in Thickness 0.03mm 0.1mm
Difference in Length 0.05mm 0.2mm
E-Board range of fibre cement products are moisture resistant and qualify as per ASTM C-1185.** Standard
* EMC - Equilibrium Moisture Condition. At EMC, conditions of environment are 23 ± 5°C and 50 ± 10% Relative Humidity (Rh.).
Test Result
Water Impermeability No drops after
24 hrs.
Frost Resistance Passes in 25 cycles
(Freeze/Thaw Tests)
Warm Water Passes in 25 cycles
Soak Dry Passes in 25 cycles
Heat Rain Passes in 25 cycles
E-Boards are highly durable and excel in all durability tests as perISO : 8336 Part (E)** and ASTM C-1185.*** Standard
* Internal Test Reports, ** ISO - International Standard Organisation.*** ASTM - American Standard.
TECHNICAL & PHYSICAL SPECIFICATIONS
Notes: coming and must not be applied to places where steel or hard resin type wheels are
used in material handling equipment.1. The maximum allowable UDL is calculate based on two criteria
3. The Everest Floor Solution must be used with support along all the four edges of the i Allowable stress criteriaboards laid with uniform gap between two adjacent boards.
ii. Deflection criteria• For up to a 2 mm gap between the boards, epoxy adhesive must be used
* In all the cases the governing case is deflection criteriabetween the two boards.
2. Everest Floor solutions are applicable where there is no heavy impact/dynamic load is
Load Table
Everest Floor Boards (Dry Area)
Sheet Thickness Span Allowable Point Load Suggested Section2 to 3 supports Multiple supports (Kg)
18(mm) (mm)
300 350 550 275 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.820 300 410 700 310 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.818 400 280 420 235 ISMC 100 or RHS 96 x 48 x 4.820 400 350 510 330 ISMC 150 or RHS 122 x 61 x 4.518 600 150 175 175 ISMB 150 or RHS 145 x 82 x 4.8
20 600 200 225 150 ISMB 200 or RHS 172 x 92 x 4.8
Allowable UDL (Kg/Sq.m.)
FLOOR BOARDS
SIZE THICKNESS WEIGHT
• 2440 mm x 1220 mm
• 2440 mm x 1220 mm
For Dry Areas or for load
≤ 450 Kg / Sq. m.
Two or multiple layers of
18 mm/20 mm Everest
Floor Boards.
HEAVY DUTY FLOOR BOARDS
SUPER HEAVY DUTY FLOOR BOARDS
• 18 & 20 mm
• 15 mm
For Wet Areas or for load ≤ 650 Kg / Sq. m.
Two or multiple layers of 15 mm Everest Heavy Duty Floor Boards.
or
Everest Heavy Duty Floor Boards with suitable Metal Decking Sheet.
• 18 mm - 26.85 Kg/m²
2• 15 mm (thickness) - 25.40 Kg/m
Everest Heavy Duty Floor Boards
Everest Super Heavy Duty Floor Boards (Wet Area) - Double Layer
Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg
15 300 550 800 400 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.815 400 450 710 300 ISMC 120 or RHS 122 x 61 x 4.5
15 600 210 300 200 ISMB 200 or RHS 172 x 92 x 4.8
Allowable UDL (Kg/Sq.m.)
Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg
300 750 1050 550400 625 850 450
2 x152 x15
2 x15 600 450 700 350
Allowable UDL (Kg/Sq.m.)
Fire Resistant
Termite Proof
Moisture Resistant
Durable
Impact Resistant
EDGE PROFILE Fire Resistance Properties Moisture Resistance Properties Durability
• Square
• Square
• For more than 2 mm gap between the boards, a leveling bed of mortar layer / 4. Suitable treatment must be done to prevent the creaking sound
adhesive should be applied to the clean and dry sub-floor, using a square • The point of contact of the boards and the support frame must be fixed with notched trowel. flexible substance/film (Butyl tape, Neoprene, rubber pad), to prevent creaking
Everest does not recommend support along two edges/single side only. In case the four sound and also prevent damage to the board edges.
side supports is not possible, provisions for additional support be made as per 5. In case of Super Heavy Duty Floor Solutions, the two layers of the floor board must be the direction and instruction of structural engineer. fixed staggered manner in level to prevent any rubbing and the supporting grid
should be 600mm c/c for normal traffic and 400mm c/c for heavy traffic
SuperiorAttributes
As per structural design build-up sections
E-Board range of fibre cement products are non-combustible and qualify for :
a. Early Fire Hazard Indicesas per AS-1530 part 3**
* Zero is the best result.AS - Australian Standard
Property Result
Ignition Index 0*
Ignitability 0*
Heat Evolved Index 0*
Flame Spread Index 0*
Smoke Developed Index 0*
b. Resistance to Fire as per BS-476**
Combustibility Non-Combustible,
BS476 Part IV
Series
Ignitability Class "P" - not
easily ignited,
BS 476, Part V
Fire Propagation Index <3, BS 476
Part VI (Limit<12)
Surface Spread Class - 1, BS 476
Part VII
(Class 14;1=
excellent)
Specific Optical <5, ASTM E 662
of Smoke
UK Building Regulations Class "0"
of Flame
Density
** AS-Australian Standard, BS-British Standard, ASTM-American Standard.
Property Result
E-Board Siding
E-Board/ E-Board Heavy Duty
Cement Board
Moisture Content
(at EMC*) 6–8% 11–12%
Swelling in Water
Change in Thickness 0.8% 0.4%
Change in Length 0.03% 0.1%
Dimensional Changes at 90% Rh.
Difference in Thickness 0.03mm 0.1mm
Difference in Length 0.05mm 0.2mm
E-Board range of fibre cement products are moisture resistant and qualify as per ASTM C-1185.** Standard
* EMC - Equilibrium Moisture Condition. At EMC, conditions of environment are 23 ± 5°C and 50 ± 10% Relative Humidity (Rh.).
Test Result
Water Impermeability No drops after
24 hrs.
Frost Resistance Passes in 25 cycles
(Freeze/Thaw Tests)
Warm Water Passes in 25 cycles
Soak Dry Passes in 25 cycles
Heat Rain Passes in 25 cycles
E-Boards are highly durable and excel in all durability tests as perISO : 8336 Part (E)** and ASTM C-1185.*** Standard
* Internal Test Reports, ** ISO - International Standard Organisation.*** ASTM - American Standard.
TECHNICAL & PHYSICAL SPECIFICATIONS
Notes: coming and must not be applied to places where steel or hard resin type wheels are
used in material handling equipment.1. The maximum allowable UDL is calculate based on two criteria
3. The Everest Floor Solution must be used with support along all the four edges of the i Allowable stress criteriaboards laid with uniform gap between two adjacent boards.
ii. Deflection criteria• For up to a 2 mm gap between the boards, epoxy adhesive must be used
* In all the cases the governing case is deflection criteriabetween the two boards.
2. Everest Floor solutions are applicable where there is no heavy impact/dynamic load is
Load Table
Everest Floor Boards (Dry Area)
Sheet Thickness Span Allowable Point Load Suggested Section2 to 3 supports Multiple supports (Kg)
18(mm) (mm)
300 350 550 275 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.820 300 410 700 310 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.818 400 280 420 235 ISMC 100 or RHS 96 x 48 x 4.820 400 350 510 330 ISMC 150 or RHS 122 x 61 x 4.518 600 150 175 175 ISMB 150 or RHS 145 x 82 x 4.8
20 600 200 225 150 ISMB 200 or RHS 172 x 92 x 4.8
Allowable UDL (Kg/Sq.m.)
FLOOR BOARDS
SIZE THICKNESS WEIGHT
• 2440 mm x 1220 mm
• 2440 mm x 1220 mm
For Dry Areas or for load
≤ 450 Kg / Sq. m.
Two or multiple layers of
18 mm/20 mm Everest
Floor Boards.
HEAVY DUTY FLOOR BOARDS
SUPER HEAVY DUTY FLOOR BOARDS
• 18 & 20 mm
• 15 mm
For Wet Areas or for load ≤ 650 Kg / Sq. m.
Two or multiple layers of 15 mm Everest Heavy Duty Floor Boards.
or
Everest Heavy Duty Floor Boards with suitable Metal Decking Sheet.
• 18 mm - 26.85 Kg/m²
2• 15 mm (thickness) - 25.40 Kg/m
Everest Heavy Duty Floor Boards
Everest Super Heavy Duty Floor Boards (Wet Area) - Double Layer
Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg
15 300 550 800 400 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.815 400 450 710 300 ISMC 120 or RHS 122 x 61 x 4.5
15 600 210 300 200 ISMB 200 or RHS 172 x 92 x 4.8
Allowable UDL (Kg/Sq.m.)
Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg
300 750 1050 550400 625 850 450
2 x152 x15
2 x15 600 450 700 350
Allowable UDL (Kg/Sq.m.)
Fire Resistant
Termite Proof
Moisture Resistant
Durable
Impact Resistant
EDGE PROFILE
• Square
• Square
• For more than 2 mm gap between the boards, a leveling bed of mortar layer / 4. Suitable treatment must be done to prevent the creaking sound
adhesive should be applied to the clean and dry sub-floor, using a square • The point of contact of the boards and the support frame must be fixed with notched trowel. flexible substance/film (Butyl tape, Neoprene, rubber pad), to prevent creaking
Everest does not recommend support along two edges/single side only. In case the four sound and also prevent damage to the board edges.
side supports is not possible, provisions for additional support be made as per 5. In case of Super Heavy Duty Floor Solutions, the two layers of the floor board must be the direction and instruction of structural engineer. fixed staggered manner in level to prevent any rubbing and the supporting grid
should be 600mm c/c for normal traffic and 400mm c/c for heavy traffic
SuperiorAttributes
As per structural design build-up sections
Optional
I. Moisture Resistance PropertiesE-Board range of fibre cement products are moisture resistant and qualify as per ASTM C-1185.** Standard
Property Result
E-Board Siding
E-Board/ E-Board Heavy Duty
Cement Board
Moisture Content (at EMC*) 6–8% 11–12%
Swelling in Water
Change in Thickness 0.8% 0.4%
Change in Length 0.03% 0.1%
Dimensional Changes at 90% Rh.
Difference in Thickness 0.03mm 0.1mm
Difference in Length 0.05mm 0.2mm
* EMC - Equilibrium Moisture Condition. At EMC, conditions of environment are 23 ± 5°C and 50 ± 10% Relative Humidity (Rh.).
II DurabilityE-Boards are highly durable and excel in all durability tests as per ISO : 8336 Part (E)** and ASTM C-1185.*** Standard
* Internal Test Reports, ** ISO - International Standard Organisation. *** ASTM - American Standard.
Test Result
Water Impermeability No drops after 24 hrs.
Frost Resistance Passes in 25 cycles
(Freeze/Thaw Tests)
Warm Water Passes in 25 cycles
Soak Dry Passes in 25 cycles
Heat Rain Passes in 25 cycles
b. Resistance to Fire as per BS-476**
Combustibility Non-Combustible, BS476 Part IV Series
Ignitability Class "P" - not easily ignited,
BS 476, Part V
Fire Propagation Index <3, BS 476 Part VI (Limit<12)
Surface Spread of Flame Class - 1, BS 476 Part VII
(Class 1-4;1=excellent)
Specific Optical Density <5, ASTM E 662
of Smoke
UK Building Regulations Class "0"
** AS-Australian Standard, BS-British Standard, ASTM-American Standard.
III. Fire Resistance PropertiesE-Board range of fibre cement products are non-combustible and qualify for :
a. Early Fire Hazard Indices as per AS-1530 part 3**
* Zero is the best result. AS - Australian Standard
Property Result
Ignition Index 0*
Ignitability 0*
Heat Evolved Index 0*
Flame Spread Index 0*
Smoke Developed Index 0*
TECHNICAL & PHYSICAL SPECIFICATIONS
Notes: coming and must not be applied to places where steel or hard resin type wheels are
used in material handling equipment.1. The maximum allowable UDL is calculate based on two criteria
3. The Everest Floor Solution must be used with support along all the four edges of the i Allowable stress criteriaboards laid with uniform gap between two adjacent boards.
ii. Deflection criteria• For up to a 2 mm gap between the boards, epoxy adhesive must be used
* In all the cases the governing case is deflection criteriabetween the two boards.
2. Everest Floor solutions are applicable where there is no heavy impact/dynamic load is
Load Table
Everest Floor Boards (Dry Area)
Sheet Thickness Span Allowable Point Load Suggested Section2 to 3 supports Multiple supports (Kg)
18(mm) (mm)
300 350 550 275 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.820 300 410 700 310 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.818 400 280 420 235 ISMC 100 or RHS 96 x 48 x 4.820 400 350 510 330 ISMC 150 or RHS 122 x 61 x 4.518 600 150 175 175 ISMB 150 or RHS 145 x 82 x 4.8
20 600 200 225 150 ISMB 200 or RHS 172 x 92 x 4.8
Allowable UDL (Kg/Sq.m.)
FLOOR BOARDS
SIZE THICKNESS WEIGHT
• 2440 mm x 1220 mm
• 2440 mm x 1220 mm
For Dry Areas or for load
≤ 450 Kg / Sq. m.
Two or multiple layers of
18 mm/20 mm Everest
Floor Boards.
HEAVY DUTY FLOOR BOARDS
SUPER HEAVY DUTY FLOOR BOARDS
• 18 & 20 mm
• 15 mm
For Wet Areas or for load ≤ 650 Kg / Sq. m.
Two or multiple layers of 15 mm Everest Heavy Duty Floor Boards.
or
Everest Heavy Duty Floor Boards with suitable Metal Decking Sheet.
• 18 mm - 26.85 Kg/m²
2• 15 mm (thickness) - 25.40 Kg/m
Everest Heavy Duty Floor Boards
Everest Super Heavy Duty Floor Boards (Wet Area) - Double Layer
Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg
15 300 550 800 400 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.815 400 450 710 300 ISMC 120 or RHS 122 x 61 x 4.5
15 600 210 300 200 ISMB 200 or RHS 172 x 92 x 4.8
Allowable UDL (Kg/Sq.m.)
Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg
300 750 1050 550400 625 850 450
2 x152 x15
2 x15 600 450 700 350
Allowable UDL (Kg/Sq.m.)
Fire Resistant
Termite Proof
Moisture Resistant
Durable
Impact Resistant
EDGE PROFILE
• Square
• Square
• For more than 2 mm gap between the boards, a leveling bed of mortar layer / 4. Suitable treatment must be done to prevent the creaking sound
adhesive should be applied to the clean and dry sub-floor, using a square • The point of contact of the boards and the support frame must be fixed with notched trowel. flexible substance/film (Butyl tape, Neoprene, rubber pad), to prevent creaking
Everest does not recommend support along two edges/single side only. In case the four sound and also prevent damage to the board edges.
side supports is not possible, provisions for additional support be made as per 5. In case of Super Heavy Duty Floor Solutions, the two layers of the floor board must be the direction and instruction of structural engineer. fixed staggered manner in level to prevent any rubbing and the supporting grid
should be 600mm c/c for normal traffic and 400mm c/c for heavy traffic
SuperiorAttributes
As per structural design build-up sections
Optional
I. Moisture Resistance PropertiesE-Board range of fibre cement products are moisture resistant and qualify as per ASTM C-1185.** Standard
Property Result
E-Board Siding
E-Board/ E-Board Heavy Duty
Cement Board
Moisture Content (at EMC*) 6–8% 11–12%
Swelling in Water
Change in Thickness 0.8% 0.4%
Change in Length 0.03% 0.1%
Dimensional Changes at 90% Rh.
Difference in Thickness 0.03mm 0.1mm
Difference in Length 0.05mm 0.2mm
* EMC - Equilibrium Moisture Condition. At EMC, conditions of environment are 23 ± 5°C and 50 ± 10% Relative Humidity (Rh.).
II DurabilityE-Boards are highly durable and excel in all durability tests as per ISO : 8336 Part (E)** and ASTM C-1185.*** Standard
* Internal Test Reports, ** ISO - International Standard Organisation. *** ASTM - American Standard.
Test Result
Water Impermeability No drops after 24 hrs.
Frost Resistance Passes in 25 cycles
(Freeze/Thaw Tests)
Warm Water Passes in 25 cycles
Soak Dry Passes in 25 cycles
Heat Rain Passes in 25 cycles
b. Resistance to Fire as per BS-476**
Combustibility Non-Combustible, BS476 Part IV Series
Ignitability Class "P" - not easily ignited,
BS 476, Part V
Fire Propagation Index <3, BS 476 Part VI (Limit<12)
Surface Spread of Flame Class - 1, BS 476 Part VII
(Class 1-4;1=excellent)
Specific Optical Density <5, ASTM E 662
of Smoke
UK Building Regulations Class "0"
** AS-Australian Standard, BS-British Standard, ASTM-American Standard.
III. Fire Resistance PropertiesE-Board range of fibre cement products are non-combustible and qualify for :
a. Early Fire Hazard Indices as per AS-1530 part 3**
* Zero is the best result. AS - Australian Standard
Property Result
Ignition Index 0*
Ignitability 0*
Heat Evolved Index 0*
Flame Spread Index 0*
Smoke Developed Index 0*
TECHNICAL DETAIL INSTALLATION PROCEDURE
sEverest Floor Boards / Heavy Duty Floor Boards are to be installed perpendicular to the
supporting beams i.e. long side of the board across the direction of main supporting
beams.
sWhile laying, boards should be staggered length wise, by half their length, ensuring edges
to come over the supporting beams. The board is to be screwed @ 300mm centers by
drilling an oversize hole to allow expansion. In addition to screwing, in case of moderate to
heavy traffic- it is always better to bond the joints with alkaline resistant adhesives as this
will hold the panels more firmly and increase overall rigidity.
sThe supporting beams should be tight1 fixed with no scope of twisting since screw may
become loose due to heavy traffic loads. The supporting profiles should be fixed straight,
non-twisting type and not in round or curved shape.
sBoards should be fixed with uniform gap of 2-3mm at the joints. However a gap of
minimum 5mm must be left on all the surrounding i.e. periphery of the floor next on the
wall for the allowance of expansion. The gap should be filled with suitable flexible
expandable sealant.
sOnly completely Dry boards are to be used and it can be fixed on either steel or timber
supports depending upon the actual requirement of the site for thermal or sound
insulation, fire rating etc. The boards should not be wet while laying and should be coated
with 100% acrylic water based cement based-for dry application and oil based primer-for
wet applications on both the sides and edges, before laying.
sFlooring done with Everest Floor or Everest Heavy Duty Floor boards should be covered
with floor coverings like PVC/Vinyl flooring, Carpets, Tiles etc for final finish.
Important Considerations:
sWhen the floor size exceeds 5m in either direction, a movement control Joint should be
provided through both the floor boards and coverings. Control joint is also must where
the supporting structure has provisions for movement control joint.
sTile should be fixed in a manner that allows it flexibility to accommodate some movement
that is inevitable in large framed structures. This can be achieved by (a) allowing a group
joint or flexible sealant of at least 3mm and (b) using a thick (3 to 6mm) bed of tile
adhesive.
sFor structural flooring suitable decking sheet must be used before fixing the boards, the
loading capacity would depend on the combination of the decking and the board
thickness, which would depend on the type of loading system.
sThe installation of the boards should be as per the Code pf Practice for Floor Solutions. The
load table should be referred for indicative purpose only and final design should be
approved by a certified structural engineer only.
Fixing
The installation of the boards would be as per the code of Practice for Floor Solutions. The
load table must be considered, before deciding on the type of flooring.
Fire Rating- on the basis of internal test reports at laboratory level.
Floor Covering STC Fire Rating*
Tiles 50 30 mm.
Carpet 55 30 mm
Vinyl/PVC 55 30 mm
Floor Covering STC Fire Rating
Tiles 55 1 hr.
Carpet 60 1 hr.
Vinyl/PVC 60 1 hr.
Floor Covering STC Fire Rating*
Tiles 55 > 1 hr.
Carpet 60 > 1 hr.
Vinyl/PVC 60 > 1 hr.
Wall
Main Support
Option-1 Recommended for (Dry Area only)-right to moderate dead load and low traffic area
Floor Tiles
Option-2 Recommended for medium to heavy dead load & moderate traffic area
Floor Tiles
Metal Deacking Sheet
Everest Heavy Duty Floor Boards (single/multi layer)
Everest Floor Screws
Puf/Lightweight foam/accuteConcrete (Optional)
Absorbent layer (Optional)
Option-3 Recommended for heavy dead load & heavy traffic area
INSTALLATION PROCEDURE
FRAMEWORK DETAILS
TECHNICAL DETAIL INSTALLATION PROCEDURE
sEverest Floor Boards / Heavy Duty Floor Boards are to be installed perpendicular to the
supporting beams i.e. long side of the board across the direction of main supporting
beams.
sWhile laying, boards should be staggered length wise, by half their length, ensuring edges
to come over the supporting beams. The board is to be screwed @ 300mm centers by
drilling an oversize hole to allow expansion. In addition to screwing, in case of moderate to
heavy traffic- it is always better to bond the joints with alkaline resistant adhesives as this
will hold the panels more firmly and increase overall rigidity.
sThe supporting beams should be tight1 fixed with no scope of twisting since screw may
become loose due to heavy traffic loads. The supporting profiles should be fixed straight,
non-twisting type and not in round or curved shape.
sBoards should be fixed with uniform gap of 2-3mm at the joints. However a gap of
minimum 5mm must be left on all the surrounding i.e. periphery of the floor next on the
wall for the allowance of expansion. The gap should be filled with suitable flexible
expandable sealant.
sOnly completely Dry boards are to be used and it can be fixed on either steel or timber
supports depending upon the actual requirement of the site for thermal or sound
insulation, fire rating etc. The boards should not be wet while laying and should be coated
with 100% acrylic water based cement based-for dry application and oil based primer-for
wet applications on both the sides and edges, before laying.
sFlooring done with Everest Floor or Everest Heavy Duty Floor boards should be covered
with floor coverings like PVC/Vinyl flooring, Carpets, Tiles etc for final finish.
Important Considerations:
sWhen the floor size exceeds 5m in either direction, a movement control Joint should be
provided through both the floor boards and coverings. Control joint is also must where
the supporting structure has provisions for movement control joint.
sTile should be fixed in a manner that allows it flexibility to accommodate some movement
that is inevitable in large framed structures. This can be achieved by (a) allowing a group
joint or flexible sealant of at least 3mm and (b) using a thick (3 to 6mm) bed of tile
adhesive.
sFor structural flooring suitable decking sheet must be used before fixing the boards, the
loading capacity would depend on the combination of the decking and the board
thickness, which would depend on the type of loading system.
sThe installation of the boards should be as per the Code pf Practice for Floor Solutions. The
load table should be referred for indicative purpose only and final design should be
approved by a certified structural engineer only.
Fixing
The installation of the boards would be as per the code of Practice for Floor Solutions. The
load table must be considered, before deciding on the type of flooring.
Fire Rating- on the basis of internal test reports at laboratory level.
Floor Covering STC Fire Rating*
Tiles 50 30 mm.
Carpet 55 30 mm
Vinyl/PVC 55 30 mm
Floor Covering STC Fire Rating
Tiles 55 1 hr.
Carpet 60 1 hr.
Vinyl/PVC 60 1 hr.
Floor Covering STC Fire Rating*
Tiles 55 > 1 hr.
Carpet 60 > 1 hr.
Vinyl/PVC 60 > 1 hr.
Wall
Main Support
Option-1 Recommended for (Dry Area only)-right to moderate dead load and low traffic area
Floor Tiles
Option-2 Recommended for medium to heavy dead load & moderate traffic area
Floor Tiles
Metal Deacking Sheet
Everest Heavy Duty Floor Boards (single/multi layer)
Everest Floor Screws
Puf/Lightweight foam/accuteConcrete (Optional)
Absorbent layer (Optional)
Option-3 Recommended for heavy dead load & heavy traffic area
INSTALLATION PROCEDURE
FRAMEWORK DETAILS
Network
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HUBLI
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MADURAI
SURAT
ALLAHABAD
KANPUR
VARANASI
PATNA
RANCHI
JAMSHEDPUR
BALASORE
CUTTACK
KHARAGPUR
BURDWAN
GUWAHATI
INDORE
BILASPUR
KOLHAPUR
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NELLORE
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Network
HEAD OFFICE
FACTORY
SALES OFFICE
RETAIL SPOTS
SALES DEPOTS
BHAGWANPUR WORKS - ROORKEE
HEAD OFFICENEW DELHI
KOLKATA WORKS
PODANUR WORKS - COIMBATORE
LAKHMAPUR WORKS-NASHIK NASHIK
KYMORE WORKS
JABALPUR
AHMEDABADBHOPAL
CHENNAI
MUMBAI
BANGALURU
KOCHI
CHANDIGARH
DELHI
FARIDABAD
KOTA
JAIPUR
MANGALORE
HUBLI
PALAKKAD
MADURAI
SURAT
ALLAHABAD
KANPUR
VARANASI
PATNA
RANCHI
JAMSHEDPUR
BALASORE
CUTTACK
KHARAGPUR
BURDWAN
GUWAHATI
INDORE
BILASPUR
KOLHAPUR
KARNAL
NELLORE
RAJPURAMEERUT
Everest Industries Limited, Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)
Tel.: +91-11-41731951 /1952 Fax : +91-11-46566370Website: www.everestind.com
E-mail: [email protected]
Flo
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07/0
8
Everest Industries Limited, Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)
Tel.: +91-11-41731951 /1952 Fax : +91-11-46566370Website: www.everestind.com
E-mail: [email protected]
Flo
or/
07/0
8