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Floor Solutions FLOOR SOLUTIONS Build your imagination

Floor Solutions(1)

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Page 1: Floor Solutions(1)

Floor Solutions

FLOOR SOLUTIONS

Build your imagination

Page 2: Floor Solutions(1)

Everest Roofing Solutions

Everest Wall Solutions

Everest Cladding Solutions

Everest Doors

FLOOR SOLUTIONS

Everest Ceiling Solutions

Everest Industries Limited

Everest is one of India's fastest growing building

solutions company. A pioneer in the field of fibre

cement building products, its investments in

technology over the last seven decades have allowed it

to continually introduce innovative and modern

building products with a promise of Strength, Speed

and Safety.

Everest offers a complete range of building solutions

like Roofing, Ceilings, Walls, Floors, Cladding, Doors

and Pre Engineered Steel Buildings for the Industrial,

Commercial & Residential sectors.

Everest now introduces new age flooring options

called “Everest Floor Solutions” which will help you

create new areas for working space, storage, and

offices. Each mezzanine or raised floor made out of

Everest Floor Solutions is engineered to provide a

solution to your specific space requirement and create

a safe and efficient work environment.

Everest Steel Building Solutions

Page 3: Floor Solutions(1)

Everest Roofing Solutions

Everest Wall Solutions

Everest Cladding Solutions

Everest Doors

FLOOR SOLUTIONS

Everest Ceiling Solutions

Everest Industries Limited

Everest is one of India's fastest growing building

solutions company. A pioneer in the field of fibre

cement building products, its investments in

technology over the last seven decades have allowed it

to continually introduce innovative and modern

building products with a promise of Strength, Speed

and Safety.

Everest offers a complete range of building solutions

like Roofing, Ceilings, Walls, Floors, Cladding, Doors

and Pre Engineered Steel Buildings for the Industrial,

Commercial & Residential sectors.

Everest now introduces new age flooring options

called “Everest Floor Solutions” which will help you

create new areas for working space, storage, and

offices. Each mezzanine or raised floor made out of

Everest Floor Solutions is engineered to provide a

solution to your specific space requirement and create

a safe and efficient work environment.

Everest Steel Building Solutions

Page 4: Floor Solutions(1)

FLOOR BOARDS

Everest Floor Boards offers a cost-effective

solution to space constraints. Everest Floor

Boards are made out of HPSC process having

superior impact strength & durability besides

having adequate load carrying capacity with

suitable substrate frame work of steel or

timber. Floor solutions using Everest Floor

FIN

ISH

ING

CH

OIC

ES

FIN

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ING

CH

OIC

ES

Boards are quick and easy to install with Everest Floor Boards are extensively used

minimum disruption to your existing setup. in residential & commercial installations

They are best suitable for applications that and allow you to have the finish

have Light to Medium dead load and of your choice & truly help you

exposed to low traffic and are also moisture, Build your imagination .fire & termite resistant.

Areas of Application

• Mezzanine Floor

Shops, Offices, Restaurants,

Cyber Cafe etc.

• Lofts

• Storage Access

Page 5: Floor Solutions(1)

FLOOR BOARDS

Everest Floor Boards offers a cost-effective

solution to space constraints. Everest Floor

Boards are made out of HPSC process having

superior impact strength & durability besides

having adequate load carrying capacity with

suitable substrate frame work of steel or

timber. Floor solutions using Everest Floor

FIN

ISH

ING

CH

OIC

ES

FIN

ISH

ING

CH

OIC

ES

Boards are quick and easy to install with Everest Floor Boards are extensively used

minimum disruption to your existing setup. in residential & commercial installations

They are best suitable for applications that and allow you to have the finish

have Light to Medium dead load and of your choice & truly help you

exposed to low traffic and are also moisture, Build your imagination .fire & termite resistant.

Areas of Application

• Mezzanine Floor

Shops, Offices, Restaurants,

Cyber Cafe etc.

• Lofts

• Storage Access

Page 6: Floor Solutions(1)

If you are thinking of adding a floor within a

room, think of Everest Heavy Duty Floor

Boards. Floor Solutions using Everest Heavy

Duty Floor Boards provide a quality

mezzanine or raised floor where load impact

is reasonably high. Everest Heavy Duty Floor

Boards are extremely strong and durable CFC

HEAVY DUTY FLOOR BOARDS

FIN

ISH

ING

CH

OIC

ES

FIN

ISH

ING

CH

OIC

ES

boards and are best suitable for applications Boards are extensively used in residential,

that have moderate to heavy dead load and commercial & industrial installations and

exposed to moderate traffic. They also act as allow you to have the finish of your choice

perfect substrate to final finished floor & truly help you in Build your options with suitable frame work of steel or

imagination.timber (steel decking for industrial

applications). Everest Heavy Duty Floor

Areas of Application

• Mezzanine Floor : Showrooms,

Shops & Restaurants, Offices

• Raised Floor : IT Sector, Call Centres,

Telephone Exchanges

• Tile underlay in wet areas : Toilets,

Kitchen, Washroom etc.

Page 7: Floor Solutions(1)

If you are thinking of adding a floor within a

room, think of Everest Heavy Duty Floor

Boards. Floor Solutions using Everest Heavy

Duty Floor Boards provide a quality

mezzanine or raised floor where load impact

is reasonably high. Everest Heavy Duty Floor

Boards are extremely strong and durable CFC

HEAVY DUTY FLOOR BOARDS

FIN

ISH

ING

CH

OIC

ES

FIN

ISH

ING

CH

OIC

ES

boards and are best suitable for applications Boards are extensively used in residential,

that have moderate to heavy dead load and commercial & industrial installations and

exposed to moderate traffic. They also act as allow you to have the finish of your choice

perfect substrate to final finished floor & truly help you in Build your options with suitable frame work of steel or

imagination.timber (steel decking for industrial

applications). Everest Heavy Duty Floor

Areas of Application

• Mezzanine Floor : Showrooms,

Shops & Restaurants, Offices

• Raised Floor : IT Sector, Call Centres,

Telephone Exchanges

• Tile underlay in wet areas : Toilets,

Kitchen, Washroom etc.

Page 8: Floor Solutions(1)

Floor Solutions with Everest Super Heavy Duty

Floor Boards are a unique replacement for

traditional wet process flooring (RCC). When

you re a dry process floor

solution which can take up both dead live

load, your search will end with Everest Super

Heavy Duty Floor Boards.

a looking for

and

They are composite

SUPER HEAVY DUTY FLOOR BOARDS

FIN

ISH

ING

CH

OIC

ES

FIN

ISH

ING

CH

OIC

ES

Areas of Application

• Raised & Mezzanine Floor: Factories

& ware houses, Shopping malls,

Mass storage units etc., Server

rooms, Electrical/ PLC control rooms,

ATC rooms

• Tile underlay in Verandha, Open

deck etc.

floor solutions using two or multiple layers solution for Industrial and Commercial

of either Everest Floor Boards (dry areas) or segments and provides choice of finish

Everest Heavy Duty Floor Boards (wet areas). which will allow to

Everest Super Heavy Duty Floor Boards, in

combination with suitable, structural

substrate framework, offer a perfect floor

Build your

imagination.

Page 9: Floor Solutions(1)

Floor Solutions with Everest Super Heavy Duty

Floor Boards are a unique replacement for

traditional wet process flooring (RCC). When

you re a dry process floor

solution which can take up both dead live

load, your search will end with Everest Super

Heavy Duty Floor Boards.

a looking for

and

They are composite

SUPER HEAVY DUTY FLOOR BOARDS

FIN

ISH

ING

CH

OIC

ES

FIN

ISH

ING

CH

OIC

ES

Areas of Application

• Raised & Mezzanine Floor: Factories

& ware houses, Shopping malls,

Mass storage units etc., Server

rooms, Electrical/ PLC control rooms,

ATC rooms

• Tile underlay in Verandha, Open

deck etc.

floor solutions using two or multiple layers solution for Industrial and Commercial

of either Everest Floor Boards (dry areas) or segments and provides choice of finish

Everest Heavy Duty Floor Boards (wet areas). which will allow to

Everest Super Heavy Duty Floor Boards, in

combination with suitable, structural

substrate framework, offer a perfect floor

Build your

imagination.

Page 10: Floor Solutions(1)

TECHNICAL & PHYSICAL SPECIFICATIONS

Notes: coming and must not be applied to places where steel or hard resin type wheels are

used in material handling equipment.1. The maximum allowable UDL is calculate based on two criteria

3. The Everest Floor Solution must be used with support along all the four edges of the i Allowable stress criteriaboards laid with uniform gap between two adjacent boards.

ii. Deflection criteria• For up to a 2 mm gap between the boards, epoxy adhesive must be used

* In all the cases the governing case is deflection criteriabetween the two boards.

2. Everest Floor solutions are applicable where there is no heavy impact/dynamic load is

Load Table

Everest Floor Boards (Dry Area)

Sheet Thickness Span Allowable Point Load Suggested Section2 to 3 supports Multiple supports (Kg)

18(mm) (mm)

300 350 550 275 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.820 300 410 700 310 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.818 400 280 420 235 ISMC 100 or RHS 96 x 48 x 4.820 400 350 510 330 ISMC 150 or RHS 122 x 61 x 4.518 600 150 175 175 ISMB 150 or RHS 145 x 82 x 4.8

20 600 200 225 150 ISMB 200 or RHS 172 x 92 x 4.8

Allowable UDL (Kg/Sq.m.)

FLOOR BOARDS

SIZE THICKNESS WEIGHT

• 2440 mm x 1220 mm

• 2440 mm x 1220 mm

For Dry Areas or for load

≤ 450 Kg / Sq. m.

Two or multiple layers of

18 mm/20 mm Everest

Floor Boards.

HEAVY DUTY FLOOR BOARDS

SUPER HEAVY DUTY FLOOR BOARDS

• 18 & 20 mm

• 15 mm

For Wet Areas or for load ≤ 650 Kg / Sq. m.

Two or multiple layers of 15 mm Everest Heavy Duty Floor Boards.

or

Everest Heavy Duty Floor Boards with suitable Metal Decking Sheet.

• 18 mm - 26.85 Kg/m²

2• 15 mm (thickness) - 25.40 Kg/m

Everest Heavy Duty Floor Boards

Everest Super Heavy Duty Floor Boards (Wet Area) - Double Layer

Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg

15 300 550 800 400 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.815 400 450 710 300 ISMC 120 or RHS 122 x 61 x 4.5

15 600 210 300 200 ISMB 200 or RHS 172 x 92 x 4.8

Allowable UDL (Kg/Sq.m.)

Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg

300 750 1050 550400 625 850 450

2 x152 x15

2 x15 600 450 700 350

Allowable UDL (Kg/Sq.m.)

Fire Resistant

Termite Proof

Moisture Resistant

Durable

Impact Resistant

EDGE PROFILE Fire Resistance Properties Moisture Resistance Properties Durability

• Square

• Square

• For more than 2 mm gap between the boards, a leveling bed of mortar layer / 4. Suitable treatment must be done to prevent the creaking sound

adhesive should be applied to the clean and dry sub-floor, using a square • The point of contact of the boards and the support frame must be fixed with notched trowel. flexible substance/film (Butyl tape, Neoprene, rubber pad), to prevent creaking

Everest does not recommend support along two edges/single side only. In case the four sound and also prevent damage to the board edges.

side supports is not possible, provisions for additional support be made as per 5. In case of Super Heavy Duty Floor Solutions, the two layers of the floor board must be the direction and instruction of structural engineer. fixed staggered manner in level to prevent any rubbing and the supporting grid

should be 600mm c/c for normal traffic and 400mm c/c for heavy traffic

SuperiorAttributes

As per structural design build-up sections

E-Board range of fibre cement products are non-combustible and qualify for :

a. Early Fire Hazard Indicesas per AS-1530 part 3**

* Zero is the best result.AS - Australian Standard

Property Result

Ignition Index 0*

Ignitability 0*

Heat Evolved Index 0*

Flame Spread Index 0*

Smoke Developed Index 0*

b. Resistance to Fire as per BS-476**

Combustibility Non-Combustible,

BS476 Part IV

Series

Ignitability Class "P" - not

easily ignited,

BS 476, Part V

Fire Propagation Index <3, BS 476

Part VI (Limit<12)

Surface Spread Class - 1, BS 476

Part VII

(Class 14;1=

excellent)

Specific Optical <5, ASTM E 662

of Smoke

UK Building Regulations Class "0"

of Flame

Density

** AS-Australian Standard, BS-British Standard, ASTM-American Standard.

Property Result

E-Board Siding

E-Board/ E-Board Heavy Duty

Cement Board

Moisture Content

(at EMC*) 6–8% 11–12%

Swelling in Water

Change in Thickness 0.8% 0.4%

Change in Length 0.03% 0.1%

Dimensional Changes at 90% Rh.

Difference in Thickness 0.03mm 0.1mm

Difference in Length 0.05mm 0.2mm

E-Board range of fibre cement products are moisture resistant and qualify as per ASTM C-1185.** Standard

* EMC - Equilibrium Moisture Condition. At EMC, conditions of environment are 23 ± 5°C and 50 ± 10% Relative Humidity (Rh.).

Test Result

Water Impermeability No drops after

24 hrs.

Frost Resistance Passes in 25 cycles

(Freeze/Thaw Tests)

Warm Water Passes in 25 cycles

Soak Dry Passes in 25 cycles

Heat Rain Passes in 25 cycles

E-Boards are highly durable and excel in all durability tests as perISO : 8336 Part (E)** and ASTM C-1185.*** Standard

* Internal Test Reports, ** ISO - International Standard Organisation.*** ASTM - American Standard.

Page 11: Floor Solutions(1)

TECHNICAL & PHYSICAL SPECIFICATIONS

Notes: coming and must not be applied to places where steel or hard resin type wheels are

used in material handling equipment.1. The maximum allowable UDL is calculate based on two criteria

3. The Everest Floor Solution must be used with support along all the four edges of the i Allowable stress criteriaboards laid with uniform gap between two adjacent boards.

ii. Deflection criteria• For up to a 2 mm gap between the boards, epoxy adhesive must be used

* In all the cases the governing case is deflection criteriabetween the two boards.

2. Everest Floor solutions are applicable where there is no heavy impact/dynamic load is

Load Table

Everest Floor Boards (Dry Area)

Sheet Thickness Span Allowable Point Load Suggested Section2 to 3 supports Multiple supports (Kg)

18(mm) (mm)

300 350 550 275 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.820 300 410 700 310 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.818 400 280 420 235 ISMC 100 or RHS 96 x 48 x 4.820 400 350 510 330 ISMC 150 or RHS 122 x 61 x 4.518 600 150 175 175 ISMB 150 or RHS 145 x 82 x 4.8

20 600 200 225 150 ISMB 200 or RHS 172 x 92 x 4.8

Allowable UDL (Kg/Sq.m.)

FLOOR BOARDS

SIZE THICKNESS WEIGHT

• 2440 mm x 1220 mm

• 2440 mm x 1220 mm

For Dry Areas or for load

≤ 450 Kg / Sq. m.

Two or multiple layers of

18 mm/20 mm Everest

Floor Boards.

HEAVY DUTY FLOOR BOARDS

SUPER HEAVY DUTY FLOOR BOARDS

• 18 & 20 mm

• 15 mm

For Wet Areas or for load ≤ 650 Kg / Sq. m.

Two or multiple layers of 15 mm Everest Heavy Duty Floor Boards.

or

Everest Heavy Duty Floor Boards with suitable Metal Decking Sheet.

• 18 mm - 26.85 Kg/m²

2• 15 mm (thickness) - 25.40 Kg/m

Everest Heavy Duty Floor Boards

Everest Super Heavy Duty Floor Boards (Wet Area) - Double Layer

Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg

15 300 550 800 400 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.815 400 450 710 300 ISMC 120 or RHS 122 x 61 x 4.5

15 600 210 300 200 ISMB 200 or RHS 172 x 92 x 4.8

Allowable UDL (Kg/Sq.m.)

Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg

300 750 1050 550400 625 850 450

2 x152 x15

2 x15 600 450 700 350

Allowable UDL (Kg/Sq.m.)

Fire Resistant

Termite Proof

Moisture Resistant

Durable

Impact Resistant

EDGE PROFILE Fire Resistance Properties Moisture Resistance Properties Durability

• Square

• Square

• For more than 2 mm gap between the boards, a leveling bed of mortar layer / 4. Suitable treatment must be done to prevent the creaking sound

adhesive should be applied to the clean and dry sub-floor, using a square • The point of contact of the boards and the support frame must be fixed with notched trowel. flexible substance/film (Butyl tape, Neoprene, rubber pad), to prevent creaking

Everest does not recommend support along two edges/single side only. In case the four sound and also prevent damage to the board edges.

side supports is not possible, provisions for additional support be made as per 5. In case of Super Heavy Duty Floor Solutions, the two layers of the floor board must be the direction and instruction of structural engineer. fixed staggered manner in level to prevent any rubbing and the supporting grid

should be 600mm c/c for normal traffic and 400mm c/c for heavy traffic

SuperiorAttributes

As per structural design build-up sections

E-Board range of fibre cement products are non-combustible and qualify for :

a. Early Fire Hazard Indicesas per AS-1530 part 3**

* Zero is the best result.AS - Australian Standard

Property Result

Ignition Index 0*

Ignitability 0*

Heat Evolved Index 0*

Flame Spread Index 0*

Smoke Developed Index 0*

b. Resistance to Fire as per BS-476**

Combustibility Non-Combustible,

BS476 Part IV

Series

Ignitability Class "P" - not

easily ignited,

BS 476, Part V

Fire Propagation Index <3, BS 476

Part VI (Limit<12)

Surface Spread Class - 1, BS 476

Part VII

(Class 14;1=

excellent)

Specific Optical <5, ASTM E 662

of Smoke

UK Building Regulations Class "0"

of Flame

Density

** AS-Australian Standard, BS-British Standard, ASTM-American Standard.

Property Result

E-Board Siding

E-Board/ E-Board Heavy Duty

Cement Board

Moisture Content

(at EMC*) 6–8% 11–12%

Swelling in Water

Change in Thickness 0.8% 0.4%

Change in Length 0.03% 0.1%

Dimensional Changes at 90% Rh.

Difference in Thickness 0.03mm 0.1mm

Difference in Length 0.05mm 0.2mm

E-Board range of fibre cement products are moisture resistant and qualify as per ASTM C-1185.** Standard

* EMC - Equilibrium Moisture Condition. At EMC, conditions of environment are 23 ± 5°C and 50 ± 10% Relative Humidity (Rh.).

Test Result

Water Impermeability No drops after

24 hrs.

Frost Resistance Passes in 25 cycles

(Freeze/Thaw Tests)

Warm Water Passes in 25 cycles

Soak Dry Passes in 25 cycles

Heat Rain Passes in 25 cycles

E-Boards are highly durable and excel in all durability tests as perISO : 8336 Part (E)** and ASTM C-1185.*** Standard

* Internal Test Reports, ** ISO - International Standard Organisation.*** ASTM - American Standard.

Page 12: Floor Solutions(1)

TECHNICAL & PHYSICAL SPECIFICATIONS

Notes: coming and must not be applied to places where steel or hard resin type wheels are

used in material handling equipment.1. The maximum allowable UDL is calculate based on two criteria

3. The Everest Floor Solution must be used with support along all the four edges of the i Allowable stress criteriaboards laid with uniform gap between two adjacent boards.

ii. Deflection criteria• For up to a 2 mm gap between the boards, epoxy adhesive must be used

* In all the cases the governing case is deflection criteriabetween the two boards.

2. Everest Floor solutions are applicable where there is no heavy impact/dynamic load is

Load Table

Everest Floor Boards (Dry Area)

Sheet Thickness Span Allowable Point Load Suggested Section2 to 3 supports Multiple supports (Kg)

18(mm) (mm)

300 350 550 275 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.820 300 410 700 310 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.818 400 280 420 235 ISMC 100 or RHS 96 x 48 x 4.820 400 350 510 330 ISMC 150 or RHS 122 x 61 x 4.518 600 150 175 175 ISMB 150 or RHS 145 x 82 x 4.8

20 600 200 225 150 ISMB 200 or RHS 172 x 92 x 4.8

Allowable UDL (Kg/Sq.m.)

FLOOR BOARDS

SIZE THICKNESS WEIGHT

• 2440 mm x 1220 mm

• 2440 mm x 1220 mm

For Dry Areas or for load

≤ 450 Kg / Sq. m.

Two or multiple layers of

18 mm/20 mm Everest

Floor Boards.

HEAVY DUTY FLOOR BOARDS

SUPER HEAVY DUTY FLOOR BOARDS

• 18 & 20 mm

• 15 mm

For Wet Areas or for load ≤ 650 Kg / Sq. m.

Two or multiple layers of 15 mm Everest Heavy Duty Floor Boards.

or

Everest Heavy Duty Floor Boards with suitable Metal Decking Sheet.

• 18 mm - 26.85 Kg/m²

2• 15 mm (thickness) - 25.40 Kg/m

Everest Heavy Duty Floor Boards

Everest Super Heavy Duty Floor Boards (Wet Area) - Double Layer

Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg

15 300 550 800 400 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.815 400 450 710 300 ISMC 120 or RHS 122 x 61 x 4.5

15 600 210 300 200 ISMB 200 or RHS 172 x 92 x 4.8

Allowable UDL (Kg/Sq.m.)

Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg

300 750 1050 550400 625 850 450

2 x152 x15

2 x15 600 450 700 350

Allowable UDL (Kg/Sq.m.)

Fire Resistant

Termite Proof

Moisture Resistant

Durable

Impact Resistant

EDGE PROFILE

• Square

• Square

• For more than 2 mm gap between the boards, a leveling bed of mortar layer / 4. Suitable treatment must be done to prevent the creaking sound

adhesive should be applied to the clean and dry sub-floor, using a square • The point of contact of the boards and the support frame must be fixed with notched trowel. flexible substance/film (Butyl tape, Neoprene, rubber pad), to prevent creaking

Everest does not recommend support along two edges/single side only. In case the four sound and also prevent damage to the board edges.

side supports is not possible, provisions for additional support be made as per 5. In case of Super Heavy Duty Floor Solutions, the two layers of the floor board must be the direction and instruction of structural engineer. fixed staggered manner in level to prevent any rubbing and the supporting grid

should be 600mm c/c for normal traffic and 400mm c/c for heavy traffic

SuperiorAttributes

As per structural design build-up sections

Optional

I. Moisture Resistance PropertiesE-Board range of fibre cement products are moisture resistant and qualify as per ASTM C-1185.** Standard

Property Result

E-Board Siding

E-Board/ E-Board Heavy Duty

Cement Board

Moisture Content (at EMC*) 6–8% 11–12%

Swelling in Water

Change in Thickness 0.8% 0.4%

Change in Length 0.03% 0.1%

Dimensional Changes at 90% Rh.

Difference in Thickness 0.03mm 0.1mm

Difference in Length 0.05mm 0.2mm

* EMC - Equilibrium Moisture Condition. At EMC, conditions of environment are 23 ± 5°C and 50 ± 10% Relative Humidity (Rh.).

II DurabilityE-Boards are highly durable and excel in all durability tests as per ISO : 8336 Part (E)** and ASTM C-1185.*** Standard

* Internal Test Reports, ** ISO - International Standard Organisation. *** ASTM - American Standard.

Test Result

Water Impermeability No drops after 24 hrs.

Frost Resistance Passes in 25 cycles

(Freeze/Thaw Tests)

Warm Water Passes in 25 cycles

Soak Dry Passes in 25 cycles

Heat Rain Passes in 25 cycles

b. Resistance to Fire as per BS-476**

Combustibility Non-Combustible, BS476 Part IV Series

Ignitability Class "P" - not easily ignited,

BS 476, Part V

Fire Propagation Index <3, BS 476 Part VI (Limit<12)

Surface Spread of Flame Class - 1, BS 476 Part VII

(Class 1-4;1=excellent)

Specific Optical Density <5, ASTM E 662

of Smoke

UK Building Regulations Class "0"

** AS-Australian Standard, BS-British Standard, ASTM-American Standard.

III. Fire Resistance PropertiesE-Board range of fibre cement products are non-combustible and qualify for :

a. Early Fire Hazard Indices as per AS-1530 part 3**

* Zero is the best result. AS - Australian Standard

Property Result

Ignition Index 0*

Ignitability 0*

Heat Evolved Index 0*

Flame Spread Index 0*

Smoke Developed Index 0*

Page 13: Floor Solutions(1)

TECHNICAL & PHYSICAL SPECIFICATIONS

Notes: coming and must not be applied to places where steel or hard resin type wheels are

used in material handling equipment.1. The maximum allowable UDL is calculate based on two criteria

3. The Everest Floor Solution must be used with support along all the four edges of the i Allowable stress criteriaboards laid with uniform gap between two adjacent boards.

ii. Deflection criteria• For up to a 2 mm gap between the boards, epoxy adhesive must be used

* In all the cases the governing case is deflection criteriabetween the two boards.

2. Everest Floor solutions are applicable where there is no heavy impact/dynamic load is

Load Table

Everest Floor Boards (Dry Area)

Sheet Thickness Span Allowable Point Load Suggested Section2 to 3 supports Multiple supports (Kg)

18(mm) (mm)

300 350 550 275 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.820 300 410 700 310 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.818 400 280 420 235 ISMC 100 or RHS 96 x 48 x 4.820 400 350 510 330 ISMC 150 or RHS 122 x 61 x 4.518 600 150 175 175 ISMB 150 or RHS 145 x 82 x 4.8

20 600 200 225 150 ISMB 200 or RHS 172 x 92 x 4.8

Allowable UDL (Kg/Sq.m.)

FLOOR BOARDS

SIZE THICKNESS WEIGHT

• 2440 mm x 1220 mm

• 2440 mm x 1220 mm

For Dry Areas or for load

≤ 450 Kg / Sq. m.

Two or multiple layers of

18 mm/20 mm Everest

Floor Boards.

HEAVY DUTY FLOOR BOARDS

SUPER HEAVY DUTY FLOOR BOARDS

• 18 & 20 mm

• 15 mm

For Wet Areas or for load ≤ 650 Kg / Sq. m.

Two or multiple layers of 15 mm Everest Heavy Duty Floor Boards.

or

Everest Heavy Duty Floor Boards with suitable Metal Decking Sheet.

• 18 mm - 26.85 Kg/m²

2• 15 mm (thickness) - 25.40 Kg/m

Everest Heavy Duty Floor Boards

Everest Super Heavy Duty Floor Boards (Wet Area) - Double Layer

Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg

15 300 550 800 400 ISA 65 x 65 x 6 or RHS 96 x 48 x 4.815 400 450 710 300 ISMC 120 or RHS 122 x 61 x 4.5

15 600 210 300 200 ISMB 200 or RHS 172 x 92 x 4.8

Allowable UDL (Kg/Sq.m.)

Sheet Thickness Span Allowable Point Load Suggested Section(mm) (mm) 2 to 3 supports Multiple supports Kg

300 750 1050 550400 625 850 450

2 x152 x15

2 x15 600 450 700 350

Allowable UDL (Kg/Sq.m.)

Fire Resistant

Termite Proof

Moisture Resistant

Durable

Impact Resistant

EDGE PROFILE

• Square

• Square

• For more than 2 mm gap between the boards, a leveling bed of mortar layer / 4. Suitable treatment must be done to prevent the creaking sound

adhesive should be applied to the clean and dry sub-floor, using a square • The point of contact of the boards and the support frame must be fixed with notched trowel. flexible substance/film (Butyl tape, Neoprene, rubber pad), to prevent creaking

Everest does not recommend support along two edges/single side only. In case the four sound and also prevent damage to the board edges.

side supports is not possible, provisions for additional support be made as per 5. In case of Super Heavy Duty Floor Solutions, the two layers of the floor board must be the direction and instruction of structural engineer. fixed staggered manner in level to prevent any rubbing and the supporting grid

should be 600mm c/c for normal traffic and 400mm c/c for heavy traffic

SuperiorAttributes

As per structural design build-up sections

Optional

I. Moisture Resistance PropertiesE-Board range of fibre cement products are moisture resistant and qualify as per ASTM C-1185.** Standard

Property Result

E-Board Siding

E-Board/ E-Board Heavy Duty

Cement Board

Moisture Content (at EMC*) 6–8% 11–12%

Swelling in Water

Change in Thickness 0.8% 0.4%

Change in Length 0.03% 0.1%

Dimensional Changes at 90% Rh.

Difference in Thickness 0.03mm 0.1mm

Difference in Length 0.05mm 0.2mm

* EMC - Equilibrium Moisture Condition. At EMC, conditions of environment are 23 ± 5°C and 50 ± 10% Relative Humidity (Rh.).

II DurabilityE-Boards are highly durable and excel in all durability tests as per ISO : 8336 Part (E)** and ASTM C-1185.*** Standard

* Internal Test Reports, ** ISO - International Standard Organisation. *** ASTM - American Standard.

Test Result

Water Impermeability No drops after 24 hrs.

Frost Resistance Passes in 25 cycles

(Freeze/Thaw Tests)

Warm Water Passes in 25 cycles

Soak Dry Passes in 25 cycles

Heat Rain Passes in 25 cycles

b. Resistance to Fire as per BS-476**

Combustibility Non-Combustible, BS476 Part IV Series

Ignitability Class "P" - not easily ignited,

BS 476, Part V

Fire Propagation Index <3, BS 476 Part VI (Limit<12)

Surface Spread of Flame Class - 1, BS 476 Part VII

(Class 1-4;1=excellent)

Specific Optical Density <5, ASTM E 662

of Smoke

UK Building Regulations Class "0"

** AS-Australian Standard, BS-British Standard, ASTM-American Standard.

III. Fire Resistance PropertiesE-Board range of fibre cement products are non-combustible and qualify for :

a. Early Fire Hazard Indices as per AS-1530 part 3**

* Zero is the best result. AS - Australian Standard

Property Result

Ignition Index 0*

Ignitability 0*

Heat Evolved Index 0*

Flame Spread Index 0*

Smoke Developed Index 0*

Page 14: Floor Solutions(1)

TECHNICAL DETAIL INSTALLATION PROCEDURE

sEverest Floor Boards / Heavy Duty Floor Boards are to be installed perpendicular to the

supporting beams i.e. long side of the board across the direction of main supporting

beams.

sWhile laying, boards should be staggered length wise, by half their length, ensuring edges

to come over the supporting beams. The board is to be screwed @ 300mm centers by

drilling an oversize hole to allow expansion. In addition to screwing, in case of moderate to

heavy traffic- it is always better to bond the joints with alkaline resistant adhesives as this

will hold the panels more firmly and increase overall rigidity.

sThe supporting beams should be tight1 fixed with no scope of twisting since screw may

become loose due to heavy traffic loads. The supporting profiles should be fixed straight,

non-twisting type and not in round or curved shape.

sBoards should be fixed with uniform gap of 2-3mm at the joints. However a gap of

minimum 5mm must be left on all the surrounding i.e. periphery of the floor next on the

wall for the allowance of expansion. The gap should be filled with suitable flexible

expandable sealant.

sOnly completely Dry boards are to be used and it can be fixed on either steel or timber

supports depending upon the actual requirement of the site for thermal or sound

insulation, fire rating etc. The boards should not be wet while laying and should be coated

with 100% acrylic water based cement based-for dry application and oil based primer-for

wet applications on both the sides and edges, before laying.

sFlooring done with Everest Floor or Everest Heavy Duty Floor boards should be covered

with floor coverings like PVC/Vinyl flooring, Carpets, Tiles etc for final finish.

Important Considerations:

sWhen the floor size exceeds 5m in either direction, a movement control Joint should be

provided through both the floor boards and coverings. Control joint is also must where

the supporting structure has provisions for movement control joint.

sTile should be fixed in a manner that allows it flexibility to accommodate some movement

that is inevitable in large framed structures. This can be achieved by (a) allowing a group

joint or flexible sealant of at least 3mm and (b) using a thick (3 to 6mm) bed of tile

adhesive.

sFor structural flooring suitable decking sheet must be used before fixing the boards, the

loading capacity would depend on the combination of the decking and the board

thickness, which would depend on the type of loading system.

sThe installation of the boards should be as per the Code pf Practice for Floor Solutions. The

load table should be referred for indicative purpose only and final design should be

approved by a certified structural engineer only.

Fixing

The installation of the boards would be as per the code of Practice for Floor Solutions. The

load table must be considered, before deciding on the type of flooring.

Fire Rating- on the basis of internal test reports at laboratory level.

Floor Covering STC Fire Rating*

Tiles 50 30 mm.

Carpet 55 30 mm

Vinyl/PVC 55 30 mm

Floor Covering STC Fire Rating

Tiles 55 1 hr.

Carpet 60 1 hr.

Vinyl/PVC 60 1 hr.

Floor Covering STC Fire Rating*

Tiles 55 > 1 hr.

Carpet 60 > 1 hr.

Vinyl/PVC 60 > 1 hr.

Wall

Main Support

Option-1 Recommended for (Dry Area only)-right to moderate dead load and low traffic area

Floor Tiles

Option-2 Recommended for medium to heavy dead load & moderate traffic area

Floor Tiles

Metal Deacking Sheet

Everest Heavy Duty Floor Boards (single/multi layer)

Everest Floor Screws

Puf/Lightweight foam/accuteConcrete (Optional)

Absorbent layer (Optional)

Option-3 Recommended for heavy dead load & heavy traffic area

INSTALLATION PROCEDURE

FRAMEWORK DETAILS

Page 15: Floor Solutions(1)

TECHNICAL DETAIL INSTALLATION PROCEDURE

sEverest Floor Boards / Heavy Duty Floor Boards are to be installed perpendicular to the

supporting beams i.e. long side of the board across the direction of main supporting

beams.

sWhile laying, boards should be staggered length wise, by half their length, ensuring edges

to come over the supporting beams. The board is to be screwed @ 300mm centers by

drilling an oversize hole to allow expansion. In addition to screwing, in case of moderate to

heavy traffic- it is always better to bond the joints with alkaline resistant adhesives as this

will hold the panels more firmly and increase overall rigidity.

sThe supporting beams should be tight1 fixed with no scope of twisting since screw may

become loose due to heavy traffic loads. The supporting profiles should be fixed straight,

non-twisting type and not in round or curved shape.

sBoards should be fixed with uniform gap of 2-3mm at the joints. However a gap of

minimum 5mm must be left on all the surrounding i.e. periphery of the floor next on the

wall for the allowance of expansion. The gap should be filled with suitable flexible

expandable sealant.

sOnly completely Dry boards are to be used and it can be fixed on either steel or timber

supports depending upon the actual requirement of the site for thermal or sound

insulation, fire rating etc. The boards should not be wet while laying and should be coated

with 100% acrylic water based cement based-for dry application and oil based primer-for

wet applications on both the sides and edges, before laying.

sFlooring done with Everest Floor or Everest Heavy Duty Floor boards should be covered

with floor coverings like PVC/Vinyl flooring, Carpets, Tiles etc for final finish.

Important Considerations:

sWhen the floor size exceeds 5m in either direction, a movement control Joint should be

provided through both the floor boards and coverings. Control joint is also must where

the supporting structure has provisions for movement control joint.

sTile should be fixed in a manner that allows it flexibility to accommodate some movement

that is inevitable in large framed structures. This can be achieved by (a) allowing a group

joint or flexible sealant of at least 3mm and (b) using a thick (3 to 6mm) bed of tile

adhesive.

sFor structural flooring suitable decking sheet must be used before fixing the boards, the

loading capacity would depend on the combination of the decking and the board

thickness, which would depend on the type of loading system.

sThe installation of the boards should be as per the Code pf Practice for Floor Solutions. The

load table should be referred for indicative purpose only and final design should be

approved by a certified structural engineer only.

Fixing

The installation of the boards would be as per the code of Practice for Floor Solutions. The

load table must be considered, before deciding on the type of flooring.

Fire Rating- on the basis of internal test reports at laboratory level.

Floor Covering STC Fire Rating*

Tiles 50 30 mm.

Carpet 55 30 mm

Vinyl/PVC 55 30 mm

Floor Covering STC Fire Rating

Tiles 55 1 hr.

Carpet 60 1 hr.

Vinyl/PVC 60 1 hr.

Floor Covering STC Fire Rating*

Tiles 55 > 1 hr.

Carpet 60 > 1 hr.

Vinyl/PVC 60 > 1 hr.

Wall

Main Support

Option-1 Recommended for (Dry Area only)-right to moderate dead load and low traffic area

Floor Tiles

Option-2 Recommended for medium to heavy dead load & moderate traffic area

Floor Tiles

Metal Deacking Sheet

Everest Heavy Duty Floor Boards (single/multi layer)

Everest Floor Screws

Puf/Lightweight foam/accuteConcrete (Optional)

Absorbent layer (Optional)

Option-3 Recommended for heavy dead load & heavy traffic area

INSTALLATION PROCEDURE

FRAMEWORK DETAILS

Page 16: Floor Solutions(1)

Network

HEAD OFFICE

FACTORY

SALES OFFICE

RETAIL SPOTS

SALES DEPOTS

BHAGWANPUR WORKS - ROORKEE

HEAD OFFICENEW DELHI

KOLKATA WORKS

PODANUR WORKS - COIMBATORE

LAKHMAPUR WORKS-NASHIK NASHIK

KYMORE WORKS

JABALPUR

AHMEDABADBHOPAL

CHENNAI

MUMBAI

BANGALURU

KOCHI

CHANDIGARH

DELHI

FARIDABAD

KOTA

JAIPUR

MANGALORE

HUBLI

PALAKKAD

MADURAI

SURAT

ALLAHABAD

KANPUR

VARANASI

PATNA

RANCHI

JAMSHEDPUR

BALASORE

CUTTACK

KHARAGPUR

BURDWAN

GUWAHATI

INDORE

BILASPUR

KOLHAPUR

KARNAL

NELLORE

RAJPURAMEERUT

Page 17: Floor Solutions(1)

Network

HEAD OFFICE

FACTORY

SALES OFFICE

RETAIL SPOTS

SALES DEPOTS

BHAGWANPUR WORKS - ROORKEE

HEAD OFFICENEW DELHI

KOLKATA WORKS

PODANUR WORKS - COIMBATORE

LAKHMAPUR WORKS-NASHIK NASHIK

KYMORE WORKS

JABALPUR

AHMEDABADBHOPAL

CHENNAI

MUMBAI

BANGALURU

KOCHI

CHANDIGARH

DELHI

FARIDABAD

KOTA

JAIPUR

MANGALORE

HUBLI

PALAKKAD

MADURAI

SURAT

ALLAHABAD

KANPUR

VARANASI

PATNA

RANCHI

JAMSHEDPUR

BALASORE

CUTTACK

KHARAGPUR

BURDWAN

GUWAHATI

INDORE

BILASPUR

KOLHAPUR

KARNAL

NELLORE

RAJPURAMEERUT

Page 18: Floor Solutions(1)

Everest Industries Limited, Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)

Tel.: +91-11-41731951 /1952 Fax : +91-11-46566370Website: www.everestind.com

E-mail: [email protected]

Flo

or/

07/0

8

Page 19: Floor Solutions(1)

Everest Industries Limited, Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)

Tel.: +91-11-41731951 /1952 Fax : +91-11-46566370Website: www.everestind.com

E-mail: [email protected]

Flo

or/

07/0

8