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Floatover Installation Method

Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

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Page 1: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Floatover Installation Method

Page 2: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Basic Floatover Manoeuvre

Page 3: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Barge Positioning In-between Jacket Top Structure

Jacket

Float through Section (front view)

Barge

Topsides

Floatover Support Frame

Floatover Section

Control Tug Control Tug

Page 4: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Barge Docking Over Cone Receivers

Air gap at start (typ. 1.5m)

Elastomer cell

Stabbing cone

Cone receiver

Sand jack

Head-on View

Page 5: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Load Transfer – Barge Ballasting Down

Elastomer deflection during load transfer (typ. 350 mm)

Page 6: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Barge Undocking

Page 7: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Completed Floatover

Page 8: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Basic Floatover Manoeuvre Displaying Floatover Barge Anchoring Lines with Tugs

Arrangements

Page 9: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Pre-installed Jacket

Floatover Barge Anchoring Holding Position

Anchor

Anchor

Deck

Floatover Barge

Page 10: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Bow enters jacket

Bow tug passes through jacket then pulls barge in against stern tug

Bow moorings adjusted

to guide barge bow into jacket

Stern tug provides continuous pull aft

Stern moorings adjusted to maintain barge

alignment with jacket

Floatover Barge Bow Entry

Page 11: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Release bow mooring

Release bow mooring

Stern tug continues to pull aft

Stern moorings adjusted to maintain barge

alignment with jacket

Bow tug continues to pull barge into jacket against pull of stern tug

Release Bow Lines

Page 12: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Slack tow line

Barge ballasted down to transfer AMP1 deck weight onto the jacket legs

Barge accurately held in position by stiff fenders on jacket legs and barge

Slack tow line

Stern moorings partly slackened

Topsides Mating Operation

Page 13: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Stern tug commences undocking

Bow tug provides control pull forward

Stern moorings adjusted to maintain barge alignment with jacket

Undocking Manoeuvre

Page 14: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Release bow tow line

Stern moorings automatically go slack

Stern tug continues to undock barge

Release Stern Lines

Page 15: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Release stern mooring

Release stern mooring

Barge is Free and is Towed Away, Topsides and Jacket Mating is Complete

Page 16: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Mating System Description

Page 17: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Mating System Summary

See following slides for details of Leg Load Transfer System

• Automatic barge locating fender system ‒ Rapid barge entry and exit ‒ First-time stab in of leg docking cones

• Elastomeric shock absorbers in deck legs ‒ No dynamic leg to leg contact

• Barge rapid ballast system ‒ Barge ballast system + large external

system ‒ Fully reversible at any time during load

transfer

• Deck never relies on hydraulics for support during load transfer ‒ The deck is always supported directly by

passive structural elements ‒ No risk of uneven support loadings

• Barge separation assisted by simple pull-out block system

Page 18: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Barge Fender Systems

Steel support frame welded to barge deck

SURGE AND SWAY FENDERS

Steel reinforced hardwood panel down side of barge

Timber fender blocks bolted to steel base

Jacket leg

HARDWOOD SWAY FENDER FOR DOCKING

Barge

Barge Entry

Direction

PLAN OF BARGE

Bow Stern Entry

Guidance Fenders

SWAY FENDER

Jacket leg

Page 19: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Fender System

Barge Entry

Direction

Timber fender blocks bolted to steel base

Jacket leg

Fender bearing plate

HARDWOOD SWAY FENDER FOR DOCKING FIXED SURGE FENDER

Steel support frame welded to barge deck

MOVEABLE SURGE FENDER Jacket leg

Bearing plate

Steel reinforced hardwood panel down side of barge

PLAN OF BARGE

Bow Stern Entry

guidance fenders

Hydraulic ram passes

through skid rail

Barge

Skid rails

Page 20: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

LEG LOAD TRANSFER SYSTEM Topsides leg

(moving due to barge motion)

Time

Leg motion

Motion attenuated by docking cone contacts

as leg gap closes

2.5m gap between legs at

floatover

Docking cone

Docking cone receiver

1. BALLASTING DOWN (barge docked in Jacket)

2. AFTER LOAD TRANSFER (barge away from Jacket)

3. LOWER ON SAND JACKS (barge away from Jacket)

Gap between legs after barge removed: NO LEG CONTACTS DURING DYNAMIC

PHASE

Top of Jacket leg

Diaphragm attached to leg

Sliding piston containing

shock absorbing elastomer

Docking unit welded to pile after cut-off

Topsides leg (stationary after barge removed)

Leg descends on cone receiver

controlled by sand jack

Sand jack

Docking cone receiver lowered by sand jack Sand

Valve

Gap reduced to zero ready for

weldout

Compressed elastomer

100 mm

Elastomer

Reinforced diaphragm supports deck leg load

Page 21: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Support Block Arrangement

Skid rail

Pull-out Spacer block

Removable Support Block

Skid rail

Page 22: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Support Block Removal

1. Seafastened after loadout 2. Cut Seafastenings during Load Transfer

Spacer block keeper plates removed

3. Remove Spacer Blocks as separation starts

Skid rail

Topsides

4. Remove Support Blocks to release barge

Barge

Seafastening

Support block Seafastening

Topsides Topsides

Topsides

Barge Barge

Spacer block Actuator for support block removal

Support block pulled over by actuator

Page 23: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Undocking

Control tug tows barge clear of jacket

Topsides/barge ballasted down and barge ready to depart

Control tug takes away barge leaving topsides mated with jacket

Topsides

Supporting frame

Skid rail

Barge ballasted down

Page 24: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Allowable Sea States For Floatover

Platform North

(True 35o) True North

1.0m 1.5m 2.0m 0.5m

30 0

60 0

90 0

120 0

150 0

180 0

0 0

30 0

60 0

90 0

120 0

150 0

1.0m 1.5m 2.0m 0.5m

1.0m

1.5m

2.0m

0.5m

Bow

Stern

1.0m

1.5m

2.0m

0.5m

Allawable Seastate Hs Allawable Seastate Hs

Example shows allowable seastate Hs = 2.0 m for waves

approaching at 18 deg from bow

18 0

Angle of wave approach relative to barge bow

Allawable Seastate Hs

Boundary of maximum allowable seastate for floatover

Page 25: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Floatover Operation Schedule

Ballast times are based on: 40,000 te/hour Installed pump capacity 30,000 te/hour Firm capacity (allowing for breakdowns and losses) 15% additional time for normal operational delays

1 2 3 0

1 2 3 0

Bow tug enters jacket

Barge enters jacket

Ballasting: Close air gap

Ballasting: Weight Transfer

Ballasting: Separate barge

Undock barge

HOURS

Barge free

60 min

2 hours 45 minutes

20 min

10

40 min

35 min

Page 26: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Floatover Installation Method

Thank You

Page 27: Floatover Installation Method - irvineeng.comirvineeng.com/images/Irvine Floatover Inst Example Pres revA.pdfFloatover Support Frame Floatover ... undocking Bow tug provides control

Contacts

For further information on our designs and services please contact: Singapore Office: 39, Pandan Road, Singapore. 609281 Tel.: +65 91093201 +65 68539106 Malaysia Office: 11, Jalan 14/2, Taman Tar, Ampang, Salangor, Kuala Lumpur. 68000 Tel.: +60 342665601 Mob.: +60 123210824 +60 178810807 Irvine Engineering Pte Ltd - Registered Address: 60 Paya Lebar Road, #08-43 Paya Lebar Square, Singapore. 409051 Tel.: +65 68539106

Dubai Office: Jumeirah Lake Towers, P.O. Box: 643593, Cluster C, Goldcrest Executive Tower Office 706, Dubai. UAE. Tel.: + 971 4 447 0897 Fax: + 971 4 447 0896 Mob.: + 971 567451923 (Main Company Contact)

[email protected]