Flanged End Floating Ball Valves - Amazon Web Services · MSS-SP-6 MSS-SP-44 MSS-SP-61 MSS-SP-72 MSS-SP-96 NACE MR01-75 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End

Flanged End Floating Ball ValvesFlanged End Floating Ball Valves

Website wwwflotitecom

ModelsF150 Class 150 F300 Class 300Full Port12 - 12Standard Steam Working Pressure150 SWP optional 300 psig

ModelsSF150 Class 150 SF300 Class 300Reduced Port 1rdquo-12rdquoStandard Steam Working Pressure150 SWP optional 300 psig

bull Floating Ball Design

bull Protected Seat Design

bull O-Ring Backed Seat

bull Fire Safe Designed to API 607-5

bull Spiral Wound Body Gasket with

Secondary Metal to Metal Seal

bull Open and Close Locking Device

for Position Safety Lockout

bull O-Ring Reinforced Stem Packing

bull Cryogenic Design bull Option

bull I-SO-Mount Type Actuator

Mounting Pad Standard

bull Super-Tek Seating

bull Live Loaded Stem Design

bull Anti-Static Grounding Device

bull Secondary Containment Option

bull Flatted Shaft - Positive Flow Direction

bull Ball Cavity Relief

bull V-Ball Control bull Option

bull Metal Seats Option Class V amp VI

Ideal Design for Process and Petrochemical Applications

FULL-FLO SERIES UNI-FLO SERIES

Tech Bulletin Page 58-11

Size - 3rdquo F300 Size - 6rdquo SF150

Valves for other flanged standards such as DIN JIS BS NFE and GB are also available

Design Features

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Design Specif icationsStandards of Compliance

I-SO Mount ActuatorMounting 4 BoltDesign EliminatesTorsional StressActuator can beRemoved whileValve is underFull Pressure

2 pc design of diamondshaped packing gland

preventing side loading dueto uneven adjustment

Tapered Thrust BearingProvides an Excellent

Long Life Bearing SupportUp to 6rdquo Body Precision

Investment Casting ShellWall ANSI B1634

Bolts and Nuts of High Quality andHigh Strength Ensure Body Structural

Strength and Sealing Intergrity

V-Ring Packing RingsForm a Rigid High

Cycle Stem Seal

25rdquo-8rdquo valve stems feature aNAMUR stem slot for ease of

limit switch mountingTravel stop incorprates LockingDevice can also be used asactuator lock out device

Pocketed and recessedseats with secondarymetal backup seal

Fully Encapsulated GraphiteGaskets Isolates media

from atomsphere

Grounding anti-static devices at

two locationsenable electricity

continuity

O-Ring encapsulated in the back of theseat a unique ldquoflex-loadrdquo energizedseat design

Recessed grooveenables top flangeto be be adaptedwith a secondarycontainment bonnetfor fugitiveemission cryogenicservice and othercritical applications

O-Ring serves assecond barrier for

stem leakage

Stop housing separates valve stopfrom packing gland eliminates stopplate impacting on packing gland

Parallel flat stem head forpositive ball position indication

Fire Safe API607-4 amp 5 CertifiedFlo-Titersquos Flanged series valves with graphite stempacking meet the highest fire safety standards under extreme conditions In the event of a fire after heat destroys the primary resilient seat the ball makes contact with the secondary metal seat forming a secure seal The body seal composed of stainless steel and graphite wound into a spiral prevents external leakage The graphite stem rings prevent stem leakage

sket Bl

mBallBodyBurned Seat

Metal-to-MetalContact

Standards and SpecificationsValves covered in this bulletin are available to conform to the followingindustry standards and specifications

WW-V-35CANSIASME B1610ANSIASME B165ANSIASME B1634ANSIASME B311ANSIASME B313ANSIFCI 70-2-1976BS 6755 Part 2ISO 57521982ISA 7502

ISA S7519ISO 5211

MSS-SP-25MSS SP-55

Federal Specification Valve BallFace-to-Face End-to-End Dimensions of Ferrous ValvesSteel Pipe Flanges and Flange FittingsSteel Valves - Flanged and Buttwelded EndPower PipingChemical Plant amp Petroleum Refinery PipingFor Control Valve LeakageTesting of Valves - Specification for Fire Type TestingMetal Valves for use in Flanged Piping SystemsValve Sizing Coefficient Cv Piping Geometry Factor Fpand Pressure Drop Limitation XTHydrostatic Testing of Control ValvesDimensions for Attachment of ActuatorsGear Boxes toValves (ISO Mounting)Standard Marking Systems for ValvesQuality Standards for Steel Castings

MSS-SP-6

MSS-SP-44MSS-SP-61MSS-SP-72

MSS-SP-96NACE MR01-75

Standard Finishes for Contact Faces of Pipe Flanges andConnecting-End Flanges of Valves and FittingsSteel Pipe Line FlangesPressure Testing of Steel ValvesFlanged or Butt and Weld End Ball Valves Having Fullor Reduced Bores for General Liquid and Gas ServiceTerminology for Valves and FittingsSulfide Stress Cracking Resistant Materials for OilfieldEquipment

API 608

API 6DAPI 598MSS-SP-53

MSS-SP-93

Metal Ball valves Used in On-Off Service that haveButtwelded or Flanged Ends for Size 12rdquoNPS - 12rdquo NPSSpecifications for Pipeline ValvesValve Inspection and TestingQuality Standard for Steel Casting and Forging forValves Flanges and Fittings and Other Piping Compo-nents-Magnetic Paticle Examination MethodQuality Standard for Steel Casting and Forging forValves Flanges and Fittings and Other Piping Compo-nents-Liquid Penetrant Method

Optional Standards amp Specification

All valves are manufactured to ISO 9001 quality standards

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Tech Bulletin Page 60-11Bill of Materials Full Port Valves

Bill of Materials

12rdquo-2rdquoF150F300Exploded View

Repair KitsSoft PartsItem 8 9 1011 12 22 23

Locking Device Standard

2-12rdquo-12rdquoF150F300Exploded View

Repair KitsSoft PartsItem 8 910 11 12 22

NameBodyCapStemPacking FollowerBelleville WasherLock WasherBallSeatGasketStem PackingPacking ProtectorThrust WasherAnti-StaticValve StopHandleLocking DeviceHandle SleeveThin NutBody StudBody NutBoltO-RingSeat O-Ring

Stainless SteelASTM A351 CF8MASTM A351 CF8MSS316SS304SS301SS304SS316TFMRPTFE GraphiteTFM Graphite50PTFE+SS31625Carbon+TFMSS304SS304SS304SS304PlasticSS304ASTM A193 B8ASTM A194 Gr8SS304VitonViton

Carbon SteelASTM A216 WCBASTM A216 WCBSS316 SS304SS304SS301SS304SS316 SS304TFMRPTFE GraphiteTFM Graphite50PTFE+SS31625Carbon+TFMSS304SS304SS304SS304PlasticSS304ASTM A193 B7ASTM A194 2HSS304VitonViton

No1234567891011121314151617181920212223

NameBodyCapStemPacking GlandPacking FollowerBallSeatStem PackingPacking ProtectorGasketThrust WasherO-RingAnti-StaticTravel StopperSnap RingHandleGland BoltStop HousingHousing BoltBody StudBody NutSeat O-RingSet Screw

Stainless SteelASTM A351 CF8MASTM A351 CF8MSS316ASTM A351 CF8SS304SS316TFMTFM Graphite50PTFE+SS316RPTFE Graphite25Carbon+TFMVitonSS304SS304Plated SteelDuctile IronSS304SS304SS304ASTM A193 B8ASTM A194 Gr8VitonSteel

Carbon SteelASTM A216 WCBASTM A216 WCBSS316 SS304ASTM A351 CF8SS304SS316 SS304TFMTFM Graphite50PTFE+SS316RPTFE Graphite25Carbon+TFMVitonSS304SteelPlated SteelDuctile IronSteelSS304SS304ASTM A193 B7ASTM A194 2HVitonSteel

No1234567891011121314151617181920212223

Pressure Temperature RatingThese ratings are conservative guide for general service Previous experience in process or new development may permit applications at ratingsabove those shown

Saturated steam services above 150 psi use either Super Tek III or S-Tek Saturated steam services above 250 psig use metal seatsMetal Seated Ball Valve will take full ANSI body metal material ratings

-20Temperature (oF) Temperature (oF)

0 50 100

800 Class 300 WCB Class 300 WCB

Class 150 WCB Class 150 WCB

Class 300 CF8M Class 300 CF8M

PE amp NYLO

PTFE RPTFE

SUPER TEK

S-Tek amp Super Tek III

Saturated Steam

Class 150 CF8M Class 150 CF8MPres

150 200 250 300 350 400 450 500 550 600 -20 0 50 100 150 200 250 300 350 400 450 500 550 6000

DERRIN

Higher Temperature Requirements

Stem Optional Material 17-4PH

Mounting Dimensions (F150F300)

Due to continuous development amp improvement of our product range we reserve the right to alter the dimensions amp technical data included in this brochure

F150F300SERIES

Model F150 - ANSI Class 150

Size 12rdquo-2rdquo Size 212rdquo- 12rdquo

Verify mounting dimensions beforemanufacturing mounting hardware

Size 12rdquo-2rdquo

Size 212rdquo- 4rdquo

Large sizes available in our trunnion series

For 6rdquo and larger size mountingdimensions consult factory

All Valves are hydrostatically PressureTested (Shell) amp Air Pressure Tested(seat) to the followingClass 150Shell Test450 psi for CS425 psi for SSSeat Test 80 psi

Class 300Shell Test1125 psi for CS1100 psi for SSSeat Test 80 psi

Dimensions - Full BoreTechnical Submittal

d165197276402

Size12rdquo~34rdquo1rdquo~114rdquo

112rdquo~2rdquo212rdquo~4rdquo

K031043055175

L055075097307

M0250031503740669

P037043062110

W10-24UNC14-20UNC516-18UNC12-13UNC

ISOF04F05F07F10

Torquein-lb

62901002402703606208001700460099001700023000

Weight

12rdquo

34rdquo

1rdquo

114rdquo

112rdquo

2rdquo

212rdquo

3rdquo

4rdquo

6rdquo

8rdquo

10rdquo

12rdquo

34rdquo

1rdquo

11rdquo4

11rdquo2

2rdquo

21rdquo2

3rdquo

4rdquo

6rdquo

8rdquo

10rdquo

12rdquo

Torquein-lb

659510525228437865184017854830103951785024150

Weight

wwwflotitecom

0 50 100

PE amp NYLO

PTFE RPTFE

SUPER TEK

Saturated Steam

150 200 250 300 350 400 450 500 550 600 -20 0 50 100 150 200 250 300 350 400 450 500 550 6000

DERRIN

NameBodyCapStemPacking FollowerBelleville Washerlock WasherBallSeatGasketStem PackingPacking ProtectorThrust WasherAnti-StaticValve StopHandleLocking DeviceHandle SleeveThin NutBoltO-Ring

Stainless SteelASTM A351 CF8MASTM A351 CF8MSS316SS304SS301SS304SS316TFMRPTFE GraphiteTFM Graphite50PTFE+SS31625Carbon+TFMSS304SS304SS304SS304PlasticSS304SS304Viton

Carbon SteelASTM A216 WCBASTM A216 WCBSS316 SS304SS304SS301SS304SS316 SS304TFMRPTFE GraphiteTFM Graphite50PTFE+SS31625Carbon+TFMSS304SS304SS304SS304PlasticSS304Carbon SteelViton

No1234567891011121314151617181920

NameBodyCapStemPacking GlandBelleville FollowerBallSeatStem PackingPacking ProtectorGasketThrust WasherO-RingAnti-StaticTravel StopperSnap RingHandleGland BoltStop HousingHousing BoltSet Screw

Stainless SteelASTM A351 CF8MASTM A351 CF8MSS316ASTM A351 CF8SS304SS316TFMTFM Graphite50PTFE+SS316RPTFE Graphite25Carbon+TFMVitonSS304SS304Plated SteelDuctile lronSS304SS304SS304Steel

Carbon SteelASTM A216 WCBASTM A216 WCBSS316 SS304ASTM A351 CF8SS304SS316 SS304TFMTFM Graphite50PTFE+SS316RPTFE Graphite25Carbon+TFMVitonSS304SteelPlated SteelDuctile lronSteelSS304SS304Steel

No1234567891011121314151617181920

3rdquo-12rdquoSF150SF300Exploded View

1914 10

Bill of Materials

Bill of Materials Standard Bore Valves

wwwflotitecom

Tech Bulletin Page 63-11Dimensions - Reduced BoreTechnical Submittal

SF150SF300Series

650750850111412015871651801975

079126150224315394591787953

291362413677768752101116137

167220261378469433685762892

650787104154154154256374380

218260292375386461585685700

488614650827100125150175205

4488812121616

350450500662787106313015251775

075087075087087087100114125

33851603408001090230040007700

Torquein-lb

100265298684882187450721091518743

Est WeightLbs918255675133303464818

1rdquo112rdquo

2rdquo3rdquo4rdquo6rdquo8rdquo10rdquo12rdquo

500650700800900105115130140

079126150256300400598787984

29136242062263852101116128

167220261378469433685762892

650787104154154154256374380

2021725630335461585685700

425500600750900110135160190

44448881212

31338847560075095011751425170

063063075075075087087100100

33851603408001090230040007700

Torquein-lb

95252284651840178548301039517850

Est WeightLbs71217385580191315518

1rdquo112rdquo

Model SF150 - ANSI Class 150

Size1rdquo-2rdquo

Size212rdquo- 12rdquo

Mounting Dimensions (SF150SF300)d

1rdquo

112rdquo

2rdquo

3rdquo

4rdquo6rdquo

8rdquo10rdquo

12rdquo

10-24UNC

14-20UNC

516-18UNC

12-13UNC

58-11UNC

All balls are providedwith a 18rdquo hole drilledinto the stem slot of eachball to prevent excessivepressure build up in thecavity from trapped liq-uid when the valve is inthe open position

Ball Design AddedSafety Feature

Valve topworksincorporates a tamperproof locking devicelocks in open orclosed positionsWhen valve stophousing is removedfour bolts remain tomount actuator bracketSize 212rdquo~8rdquo

Unique Design FeatureTamper Proof Locking Device Standard Pressure Relieving amp

Equalizing Seat DesignSpeciallydesigned seatsallow equaliza-tion of pressurein the ball cavitywhich reducesoperating torqueand increasesseat life

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Flo-Titersquos Van Guard Stem Sealing System designed to minimize fugitiveemissions Increases safety and provide an immediate ball valve solution to thenewer EPA performance requirements for valves meeting with a leak rate of500ppm

Flo-Titersquos Van Guard Seal state of the art stem sealing system Incorporating atriple set of valve stem seals This unique system eliminates the possibility of valvestem leaks in most all media applications

STAGE I - FRONT LINEStage I provides a front line defense against leakage The blow-out proof stemshoulder has a 45 degree bell shaped slope The bell shaped design offers moresealing surface effectively blocking all leak paths during rotation The wedgingaction of the portion of the stem is far superior to the common small flat stemshoulder design

STAGE II - GUIDE-SEALThe O-ring originated early in valve design and has been a proven performer inhigh cycle applications Its basic function reduces the potential of machininginperfections and provides a low torque flexible seal This center guide also helpsto maintain a perfect stem alignment by eliminating side loading stress which cancause stem leaks

STAGE III - LIVE-SEALLive-seal is considered the intellectual component and the workhorse of Flo-TitersquosVan Guard stem sealing system Working in unison with stages I and II stage IIIcalls upon the use of V-Ring packing sets which expands sideways as it iscompressed and pressurized blocking all air pockets The Van-Guard stem systemis energized by disk or coil springs which continueouly adjusts packing compres-sion to componsate for wear pressure or temperature changes

Whether your service involves volatile organic compounds volatile hazardouschemicals or air pollutants Flo-Titersquos ball valves are by design dependablelong lasting and fully maintainable Flo-Tite has various valve solutions anddesigns that provides end-users freedom of choice for the toughest requirementsimposed by the industry and by international standards

Tab Washer

BellevilleWasher

Anti-Extrusion

Follower

StemO-Ring

StemPacking

ConicalFrontSeal

Flanged Valves with Media Containment Units

PackingGland

CoilSpring

EnergizedFollower

StemO-Ring

StemPacking

ConicalFront Seal

Anti-Extrusion

Flex-Load Energized Seat DesignSeatO Ring

Size 12rdquo-2rdquo

Fugitive EmissionTop Bonnet Design

High-Tech Design Features

Viton O Rings are inserted behind valve seats The O Ring exerts only a minimum amount of pressure on the seats that in turn helps seal on both upstream and downstream sides of the ball Also helps provide additional seat memoryIdeal for high cycle very low pressure amp vacuum service applications

The I-SO-Mount platform is ideal for the addition of our secondary contain-ment units Flo-Titersquos media containment unit offers in-line maintenance for stem repair protection for high temperature service fugitive emission monitoring for early leak detection positive displacement It also can be used as a high-tech stem extension See Tech Bulletin Page 140

wwwflotitecom

This brochure is general in nature and manufacturer reserves the right to alter dimensions materials or to make design improvements

Flo-Tite Inc305 East 21st StreetLumberton NC 28358

PO Box 1293Lumberton NC 28359Websitewwwflotitecom

Tel (910) 738-8904Fax (910) 738-9112E-mail flotitencrrcom

Full PortF150F300

Red PortSF150SF300

BodyMaterial

Stainless316

TFM LEVER

FGSF150

Reduced PortClass 150

Stem Seal

StemSeal Size Special

FeatureMedia

Containment

Body Seal

BodySeal

Operator

316SSWCB CS

SS TFMCTFMRTFMPTFERPTFE5050UHMWPEPEEKCavity FilledMETAL

TFMCTFMRTFMPTFERPTFE5050UHMWPEGRAPHITE

TFMRTFMPTFERPTFE5050UHMWPEPEEKGRAPHITE

LeverLocking

OvalLocking

GEARDeadmanActuatorBare Stem

FYXTRSUPCM

FYXTRSUG

FXTRSUPG

12341114

34681012

1520253240506580100150200250300

Product Identification Code for Complete Valve Model Numbers

Ordering Examples by Part Numbers

when placing an order or requesting a quotation pleaseprovide as many details on the application as possible suchas media type temperature pressure pipe size and etc

Ordering Information

Flanged Valve in Control Valve Service

V-ports 15 30 60 90 deg V amp slotted balls

Optional - Special Design Valves

Flanged Valve with Fusible Link

Flanged Valves withCryogenic Extension

Flo-Tite offers flanged valvewith fusible link See techbulletin page 126

Flo-Tite offers cryogenic

flanged valves See tech

bulletin page 138

Vacuum Service Suitable to 20 MicronSpecially cleaned and lubricated valves can handle servicesof 10-3 mm of Hg (1 micron)

Flo-Titersquos marking systemfollows MSS SP-25-1998guidelines In addition to thecasted body information wehave decided to add metalname plates that identify allvalve soft partsValve users worldwide will be able to contact Flo-Titequickly for any installation or service requirements as thecompany website address will be on all valves

Material Identification

L 50 H3

2ldquo

bull Chemical amp petrochemicalbull Power generation plantsbull Ship building industriesbull Fiber industries

Flo-Tite Ball Valves serving multi-national end users in a wide range of applications in many industries including

bull Steel amp iron industriesbull Pulp amp paper plantsbull Coal amp mining industriesbull Higher Presure HVAC Applications

bull Food industriesbull LNG HRSG industriesbull Oil refinery industriesbull Desalination industries

GRAPHITE

Flo-Tite offers modulating V-port control valves The V-ball is characterized

to meet all custom flow requirements See tech bulletin page 120

Specific descriptions dimensions and construction details illustrated may vary slighly from this bulletin They arefor general use only We reserve the right to revise or modify product design without prior notice

Tech Bulletin Page 154A-09

Pneumatic Rack amp PinionRotary Actuators

C Series

Spring Return amp Double Acting

Pneumatic Rack amp Pinion Rotary Actuators

C Series

AIR CON II Pneumatic Actuators

Torque Range

50 thru 28500 in-lbs

Independent Travel Stop Adjustment

Range of 5o for the 90o Rotation

wwwflotitecom

-Features and Benefits Tech Bulletin Page 154B 09

Extruded Aluminum Body with standard hard

anodizing finish and polished internal surfaces

Die Cast Aluminum End Caps with powder

polyester painted PTFE or nickel plated

Position Indicator with NAMUR slot for easy

accessory mounting

High Precision Nickle Alloy Steel Blow-out

Proof Pinion for corrosion protection and fully

confirms to ISO 5211 and NAMUR

Dual Opposed Rack Pistons with low friction

bearings and guides for high performance

long cycle life and fast operations Easily

inverting the pistons for reversing rotation

Linear Torque Output from 0ordm through 90ordm

stroke

Independent Travel Stop Adjustments of plusmn5ordm in

both open and closed positions for easily exact

valve alignment

High Performance Pre-loaded Springs

Cartridges allow for greater safety and longer

spring life Double acting can be easily

converted to spring return by adding the

cartridges Different torque requirements can

also be safely achieved by changing the

quantity of springs

NAMUR Solenoid Mounting Design permitting

direct mounting of solenoid valves

Stainless Steel 304 Fasteners as standard

High Quality Selected O-rings provides trouble-

free operation for wide range temperature

applications

Precision Replaceable Insert including variable

internal geometry configuration for customer

requirement available

Optional Corrosion Protection available for

body and end caps

Torque Range at 80 Psig Air Pressure Double Acting 115 - 28500 lbf-in

Spring Return 50 - 16500 lbf-in

Cycle Life up to 1 million cycles

154B wwwflotitecom

-Tech Bulletin Page 154C 09 Operations

Double Acting

A B A B

By supplying air to Port A pressure is applied to the By supplying air to Port B pressure is applied to the center chamber and forces the dual pistons outward outside chamber and drives the dual pistons inward Linear piston force is transferred via gear racks to The action causes the pinion to turn clockwise while the pinion gear causing the pinion to turn the air is being exhausted from Port A counterclockwise while the air is being exhausted from Port B

Spring Return

A B A B

By supplying air to Port A pressure is applied to the Upon loss of air pressure the stored energy in the center chamber forces the dual pistons outward compressed springs forces the pistons inwards and compresses the springs in the outside producing rotary motion with exhaust air exiting at chambers and produce counterclockwise rotary Port A This fail safe position is held by spring Exhaust air exits at Port B force until air pressure reapplied to Port A

Installation of Springs for Spring Return Actuator

5 Springs 6 Springs 7 Springs 8 Springs

Even spring set is recommended for high cycle application

154C wwwflotitecom

Materials of Construction Tech Bulletin Page 154D-09

18 17 15 25

25 16 23 24 26 27

15 16 17 18 19

20 21 22

12 27 26

28 (Optional)

No Part Description Qty Material No Description Qty Material

1 Indicator Cap Screw 1 Plastic Stainless Steel 15 Spring (Cartridge) 0~12 High Alloy Spring Steel

2 Position Indicator 1 Plastic (ABS) 16 Bearing (Piston) 2 Polyoxymethylene (Delrin)

3 Pinion Snap Ring 1 Stainless Steel 300 Series 17 O-ring (Piston) 2 NBR

4 Thrust Washer 1 Stainless Steel 300 Series 18 Piston 2 Die-Casting Aluminum

5 Thrust Bearing 1 Polyoxymethylene (Delrin) 19 Plug 2 NBR

6 Body 1 Extruded Aluminum Alloy 20 O-ring (Adjust Screw) 2 NBR

7 Piston Guide 2 Polyoxymethylene (Delrin) 21 Stop Nut (Adjust Screw) 2 Stainless Steel 300 Series

8 O-ring (Pinion Top) 1 NBR 22 Adjust Screw 2 Stainless Steel 300 Series

9 Bearing (Pinion Top) 1 Polyoxymethylene (Delrin) 23 Stop Screw 2 Stainless Steel 300 Series

10 Inside Washer 1 Polyoxymethylene (Delrin) 24 Nut (Stop Screw) 2 Stainless Steel 300 Series

11 Cam 1 Alloy Steel 25 O-ring (End Cap) 2 NBR

12 Pinion (Drive Shaft) 1 SS 300 Series Nickel Plated Alloy 26 End Cap 2 Die-Casting Aluminum

13 Bearing (Pinion Bottom) 1 Polyoxymethylene (Delrin) 27 End Cap Screw 8 Stainless Steel 300 Series

14 O-ring (Pinion Bottom) 1 NBR 28 Shaft Adapter 1 Sintered Metal

Stainless steel for model DASR083 and smaller only

154D wwwflotitecom

DimensionsTech Bulletin Page 154E-09

01580472

047 079

089 12-NPT14-NPT

4-M5 x 032 4-M6 x 0394

063 063

4-M5 x 032 NAMUR

14 NAMUR 12 NAMUR

NAMUR PINION DETAIL

MODEL C-DASR-270

MODEL C-DA40 DASR052-160

C-DASR190-270

V 079 118

OslashD

Unit inch

Model A B C D E F G H J K L M R S T U

C-DA40 481 144 113 158 205 236 315 315 118 055 043 M5 x 8 M6 x 10 F031417 F051969

C-DASR052 579 118 163 158 256 258 283 362 315 118 055 043 M5 x 8 M6 x 10 F031417 F051969

C-DASR063 661 142 185 158 283 319 344 423 315 118 071 055 M6 x 10 M8 x 13 F051969 F072756

C-DASR075 724 165 209 158 319 370 392 470 315 118 071 055 M6 x 10 M8 x 13 F051969 F072756

C-DASR083 803 181 224 158 362 388 428 507 315 118 083 067 M6 x 10 M8 x 13 F051969 F072756

C-DASR092 1031 197 230 158 386 437 460 539 315 118 083 067 M6 x 10 M8 x 13 F051969 F072756

C-DASR105 1055 226 252 158 431 482 524 602 315 118 102 087 M8 x 13 M10 x 16 F072756 F104016

C-DASR125 1165 266 293 217 502 573 610 689 315 118 102 087 M8 x 13 M10 x 16 F072756 F104016

C-DASR140 1535 295 303 217 541 633 675 754 315 118 122 106 M10 x 16 M12 x 20 F104016 F124921

C-DASR160 1803 343 343 217 622 724 776 854 315 118 122 106 M10 x 16 M12 x 20 F104016 F124921

C-DASR190 2079 406 406 315 744 850 906 1024 512 118 157 142 M16 x 25 F145512

C-DASR210 2220 445 445 315 827 927 1004 1122 512 118 157 142 M16 x 25 F145512

C-DASR240 2370 512 512 315 965 1039 1138 1256 512 118 197 181 M20 x 25 F166496

C-DASR270 2780 579 579 315 1075 1177 1283 1401 512 118 197 181 M20 x 25 F166496

Consult factory for C-DA32 information

154E wwwflotitecom

-Technical Data Tech Bulletin Page 154F 09

Spring Return Actuators Output Torque (lbf-in) Output Air to Spring Spring Return

Output Air Pressure (PSI) 40 50 60 70 80 90 100

Actuator Type Spring No

0o 90o 0o 90o 0o 90o 0o 90o 0o 90o 0o 90o 0o 90o 90o 0o

Start End Start End Start End Start End Start End Start End Start End Start End

C-SR52

5 55 37 77 58 55 38 6 48 24 70 46 94 78 66 45 7 39 13 61 34 90 67 120 89 77 52 8 53 20 84 55 113 78 140 114 87 60 9 44 8 76 44 105 67 133 104 160 132 98 67

10 68 33 98 57 126 94 153 122 109 75 11 60 21 91 46 119 84 146 113 172 140 120 82 12 83 36 112 74 139 95 166 130 131 90

C-SR63

5 111 75 153 116 204 137 92 61 6 98 55 138 95 191 152 242 205 111 72 7 84 35 127 73 179 133 229 187 129 85 8 111 52 167 114 218 169 267 220 315 269 148 97 9 154 95 206 151 255 203 304 253 166 109

10 132 75 195 133 244 186 293 236 341 286 185 121 11 184 115 234 169 283 220 330 270 203 133 12 171 97 222 152 271 204 320 254 222 145

C-SR75

5 141 103 197 158 270 235 128 93 6 121 74 176 128 251 208 321 280 154 112 7 101 47 155 99 232 182 303 256 179 131 8 133 69 211 155 284 231 352 301 418 369 205 149 9 192 129 266 206 335 278 402 347 231 168

10 174 102 246 181 318 254 386 324 451 391 256 187 11 231 157 301 231 369 301 435 369 282 205 12 213 132 284 207 353 278 419 346 308 224

C-SR83

5 227 157 317 244 428 364 204 140 6 196 112 285 196 400 321 508 434 244 168 7 166 67 252 151 371 279 481 395 285 196 8 221 103 342 237 454 355 560 466 663 572 326 224 9 313 192 426 316 534 429 638 536 367 252

10 284 152 400 276 508 391 613 500 715 605 407 280 11 373 237 483 353 588 464 691 570 448 308 12 345 198 456 316 563 428 667 536 489 336

C-SR92

5 322 214 450 338 612 511 304 207 6 277 148 403 269 569 449 725 612 365 248 7 231 80 355 197 526 385 685 553 426 289 8 319 128 484 323 646 495 799 655 947 808 487 331 9 441 260 606 436 761 599 911 755 548 372

10 399 197 566 377 723 543 874 700 1022 853 608 413 11 525 318 685 487 837 647 986 801 669 454 12 486 260 647 432 800 593 950 749 730 496

C-SR105

5 497 325 687 508 921 760 436 280 6 435 229 622 407 862 670 1088 908 523 336 7 374 133 559 308 805 580 1035 824 610 392 8 494 208 747 490 980 740 1203 974 1419 1198 697 448 9 689 400 927 656 1152 894 1370 1122 784 504

10 631 306 872 569 1100 811 1320 1041 1535 1264 871 560 11 818 487 1048 733 1270 966 1486 1191 958 616 12 764 406 997 656 1221 892 1439 1119 1045 672

154F wwwflotitecom

- Technical Data Tech Bulletin Page 154G 09

output Air Pressure (PSI) 40 50 60 70 80 90 100

C-SR125

5 712 453 1000 729 1358 1115 698 462 6 610 305 893 574 1263 976 1608 1340 832 555 7 509 148 787 410 1167 828 1519 1202 971 647 8 681 255 1071 689 1429 1072 1770 1429 2100 1772 1110 740 9 976 541 1340 934 1685 1298 2018 1645 1249 832

10 880 402 1251 804 1600 1174 1936 1526 2264 1865 1387 925 11 1161 666 1514 1043 1854 1399 2184 1742 1530 1017 12 1072 536 1429 919 1772 1280 2105 1626 1665 1110

C-SR140

5 1246 823 1737 1296 2346 1948 1143 759 6 1082 573 1566 1035 2192 1713 2778 2331 1370 908 7 916 324 1392 773 2035 1478 2631 2112 1598 1059 8 1218 512 1878 1244 2485 1892 3063 2498 3624 3080 1826 1211 9 1713 1009 2331 1673 2916 2290 3483 2879 2054 1370

10 1557 765 2185 1446 2777 2073 3348 2670 3906 3247 2283 1522 11 2039 1226 2638 1864 3214 2468 3776 3051 2510 1673 12 1892 1007 2498 1655 3080 2267 3645 2855 2741 1824

C-SR160

5 1877 1212 2640 1943 3592 2966 1844 1236 6 1609 805 2359 1518 3340 2583 4256 3549 2212 1483 7 1332 398 2069 1093 3079 2200 4012 3192 2581 1730 8 1789 667 2826 1818 3777 2022 4680 3782 5556 4691 2949 1977 9 2566 1435 3533 2477 4448 3442 5332 4363 3321 2225

10 2313 1052 3297 2120 4223 3102 5116 4034 5986 4935 3691 2472 11 3062 1771 3999 2769 4900 3714 5776 4624 4056 2719 12 2818 1413 3767 2429 4676 3386 5559 4305 4422 2966

C-SR190

5 3228 2164 4457 3345 5957 4957 2737 1774 6 2839 1563 4051 2717 5592 4392 7041 5921 3287 2127 7 2451 962 3645 2088 5227 3827 6700 5393 3834 2480 8 3239 1460 4861 3261 6359 4865 7789 6366 9180 7808 4380 2833 9 4496 2696 6018 4337 7464 5863 8867 7323 4927 3186

10 4131 2131 5677 3809 7139 5360 8554 6838 9936 8269 5473 3540 11 5336 3281 6814 4858 8240 6354 9632 7798 6020 3893 12 4995 2753 6490 4355 7927 5869 9327 7327 6566 4246

C-SR210

5 3801 2774 5327 4254 7227 6262 3363 2430 6 3265 2035 4767 3481 6723 5566 8552 7472 4036 2917 7 2728 1295 4206 2707 6218 4870 8081 6822 4708 3405 8 3645 1934 5714 4174 7610 6172 9413 8044 11164 9844 5381 3893 9 5209 3479 7139 5523 8965 7426 10731 9247 6053 4380

10 4705 2783 6668 4873 8516 6807 10299 8651 12038 10436 6726 4868 11 6197 4223 8068 6188 9866 8054 11617 9856 7399 5356 12 5726 3574 7619 5569 9434 7457 11197 9276 8071 5843

C-SR240

5 5373 3977 7571 6111 10332 9018 4902 3632 6 4578 2895 6739 4979 9584 8001 12239 10761 5885 4355 7 3773 1822 5898 3858 8827 6992 11533 9819 6861 5087 8 5066 2727 8079 5975 10834 8869 13451 11579 15989 14184 7844 5810 9 7323 4957 10128 7919 12778 10674 15340 13312 8828 6541

10 6575 3948 9429 6976 12113 9777 14699 12446 17220 1503 9803 7264 11 8731 6026 11448 8872 14057 11574 16596 14183 10787 7987 12 8024 5076 10775 7967 13408 10701 15966 13335 11771 8719

C-SR270

5 8786 6576 12163 9852 16289 14210 6961 4952 6 7695 5050 11022 8257 15263 12775 19256 16934 8349 5944 7 6612 3514 9891 6652 14245 11332 18306 15585 9744 6928 8 8750 5057 13219 9897 17348 14245 21286 18332 25109 11132 7920 9 12193 8453 16389 12897 20374 17048 24229 21023 12527 8912

10 11167 7018 15431 11557 19461 15771 23349 19792 27156 23699 13914 9904 11 14473 10209 18548 14487 22469 18554 26300 22496 15310 10896 12 13523 8869 17643 13211 21597 17324 25452 21300 16697 11880

154G wwwflotitecom

-Technical Data Tech Bulletin Page 154H 09

Double Acting Actuators Output Torque (lbf-in)

MODEL Air Pressure (Psig)

40 50 60 70 80 90 100 110 120

C-DA40 55 71 85 100 115 129 142 157 171

C-DA52 97 122 146 171 195 219 244 268 292

C-DA63 178 223 267 313 356 401 446 490 535

C-DA75 245 306 368 430 490 551 613 674 735

C-DA83 383 476 574 671 766 861 957 1053 1149

C-DA92 551 689 827 967 1103 1240 1378 1516 1654

C-DA105 808 1009 1211 1416 1615 1817 2019 2221 2423

C-DAI25 1225 1532 1833 2149 2450 2757 3063 3369 3676

C-DA140 2088 2611 3133 3662 4177 4699 5221 5743 6265

C-DA160 3249 4061 4873 5697 6497 7309 8122 8934 9746

C-DAI90 5198 6497 7797 9115 10396 11695 12995 14294 15594

C-DA210 6497 8122 9746 11394 12995 14619 16243 17868 19492

C-DA240 9398 11753 14097 16480 18796 21151 23495 25850 28194

C-DA270 14282 17856 21430 25046 28565 32139 35712 39286 42859

Weight (lbs) MODEL 40 52 63 75 83 92 105 125 140 160 190 210 240 270

C-DA 2 3 4 6 7 10 13 19 25 36 70 76 106 163

C-SR 3 4 6 7 12 14 22 29 44 78 85 135 216

Maximum Air Consumption (cu inches) Per Stroke Model Action 52 63 75 83 92 105 125 140 160 190 210 240 270

CCW 73 129 183 262 391 580 976 1525 2257 3599 4575 6712 10375

CW 97 141 207 287 446 537 854 1342 1952 3294 4575 5493 8544

Actuator Cycle Speed (sec) Action Model 52 63 75 83 92 105 125 140 160 190 210 240 270

CCW DA 03 05 05 05 06 08 09 12 15 22 28 35 35

SR 04 06 06 06 07 10 11 14 20 25 35 42 45

CW DA 04 06 06 07 08 10 12 15 18 25 35 42 45

SR 04 08 10 10 12 12 15 18 25 30 40 50 60

154H wwwflotitecom

- SpecificationsTech Bulletin Page 154I 09

Operating Conditions Operating Media

Dry and lubricated air or non-corrosive gas

The maximum particle diameter must be less

than 30 m

Air Supply Pressure

The minimum supply pressure is 35 psig

The maximum supply pressure is 150 psig

Operating Temperature

Standard (NBR O-ring) -4 oF to 175 oF

Low Temperature (Silicone O-ring) -30 oF to 175 oF

High Temperature (Viton O-ring) 5 oF to 300 oF

Stroke Adjustment

Stops allow adjustment range of plusmn5o for the

rotation at 0o and 90o positions

Application

Both Indoor and Outdoor

Stroke Adjustment

5deg 5deg

100deg90deg

5deg 5deg

Interface Specification

Drive and Flange to ISO 5211 configuration for easy direct mount onto a valve or connection with standardized mounting hardware

The NAMUR Drive Pinion and NAMUR top mounting connection for direct installation of accessories such as Limit Switch and Positioner

Air supply connection is designed in accordance with NAMUR Standard to install solenoid valve

Body and End Finish

Different colors powderpolyester painted and treatment

body and ends available

Different colors powder polyester painted and treatment

Electroless Nickel Plating InfusedHousing Actuators Provide an effective

corrosion resistant Application

Electroless Nickel Plating Infused Housing Actuators Provide an effective

154I wwwflotitecom

-Actuators Sizing Guide Tech Bulletin Page 154J 09

Double Acting Actuators As shown in the figure the output torque of double acting actuator is constant in both clockwise and counterclockwise rotation Actuator can be sized by using steps as follow

Obtain the published maximum valve torque Add recommended safety factor (margin) to the published torque to get the required operating torque The suggested safety factor for Double Acting Actuator in normal working conditions is at least 20 Refer to the table of Double Acting Actuator Output Torque above use the Air Supply Pressure to find the torque that greater than the required operating torque Check the table Model item to determine the appropriate actuator

Double Acting Torque Curve

End Start

0deg 90deg

Example A published highest seatingunseating torque for a 8rdquohigh performance butterfly is 2600 lbf-in the

hydrodynamic torque for 2 psi pressure drop is 500 lbf-in The maximum valve torque is 2600 + 500 = 3100 lbf-in

The required operating torque equals to 3100 + 3100 x 20 = 3720 lbf-in

Known Air Supply Pressure 80 psig the first actuator torque that exceeds to the required torque is 4177 lbf-in

From the table the selected double acting actuator model is C-DA140

Spring Return Actuators The output torque of spring return actuator is obtained by two operation - Air Stroke and Spring Stroke Each stroke produces two different values in the operation end position Start or End shown in the right figures The four values are used for sizing the actuator

Obtain the published maximum valve torque in work conditions Add recommended safety factor (margin) to the published torque to get the required operating torque The suggested safety factor for Spring Return Actuator in normal working conditions is 10 Refer to the table of Spring Return Actuator Output Torque above use the Air Supply Pressure to locate the Air End torque greater than the required operating torque Move the table Spring Return Output column Check the Spring End torque if it exceeds the required torque Read left cross the table to locate the Spring Numbers and Actuator Model to determine the appropriate actuator size and spring numbers

Spring Return Torque Curve

Air Stroke Torq

0deg 90deg

Spring Stroke Torq

0deg 90deg

Example Given a maximum published torque for a 2rdquo flanged valve in full differential pressure is 400 lbf-in

The required operating torque is 400 + 400 x 10 = 440 lbf-in

Given Air Supply Pressure is 80 psig find the Spring Return actuator both Air End torque (487 lbf-in) and

Spring End torque (454 lbs-in) values exceeding to the required torque (440 lbf-in)

Cross the table to the left the selected Spring Return actuator model is C-SR92-11

154J wwwflotitecom

Series Type Model Spring Qty Seals Option Color Code Coating

Ordering Information Tech Bulletin Page 154K-09

How To Order

C SR - Spring Return DA - Double Acting

75 83 92

105 125 140 160 190 210

5 6 7 8 9

10 11 12

N - NBR S - Silicone V - Viton

FO - Fail Open 180 - 180deg Operation X - Special

(B-) Body Color (E-) End Color

T - TFE P - Polyester X - Special

240 270

Quality Assurance

Other Series of Actuators

All actuators are manufactured in a registered ISO 9001-2000 facility

All actuators are 100 inspected and tested in factory

Each actuator is marked with a unique serial number for full traceability

We can also provide valve automation accessories including Limit

Switches Positioners Solenoid Valves and Mounting Hardware

Special Stroke and 3-Position

Actuators are also available

B Series Actuator

Aluminum Body Ends Wide

Range of Selection

Model B-DA32-400 SR45-400

Torque

up to 78000 lbf-in for DA

63700 lbf-in for SR

A Series Actuator

Stainless Steel Body Pinion

Pistons and Fasteners

Model A-DASR46-160

Torque

3600 lbf-in for SR

154K wwwflotitecom

Tech Bulletin Page 154L-09

AIR CON Automation Accesories

Flo-Tite Offers A Complete

Line of Ball and Butterfly

Valves

Flo-Tite Inc PO Box 1293 Tel (910) 738-8904 305 East 21st Street Lumberton NC 28359 Fax (910) 738-9112 Lumberton NC 28358 Websitewwwflotitecom E-mail flotitencrrcom

FFFLLOO TITETITETITETITETM

valves amp controls

DESIGN FEATURES AND STANDARDS

Proprietary PC Boards with industrial grade components soldered into place eliminate 90 of the internal wiring found in most actuation products

Epicyclic Gearing Color-Coded CamsColorr CCC

NEMA 4X Rated Powder Coated Aluminum Enclosure

Clutchless Manual Override

Flo-Titersquos Promation Series offers a full line of industrial actuators that are designed amp constructed to meet the demands of industrial installations amp applicationsRugged Board Design

Drive Direction Indicators

Processor DisplayPP

Temperature Feedback

Status Indicator

Flo-Tite ProMation Series offers full proportional control with several control options on all its models

Joystick Control

Single connection for motor control

Form C Auxiliary and Limit Switches

Incoming Connections

Anti-Condensation Heater(Standard Equipment)

Rugged Board Mounted Components

Full Featured Proportional Control

AutoCalibration

Several Control Signal Inputs

4-20mA

2-10vdc

1-5vdc

Self-Powered Feedback Loop Generator

Joystick Control for ProgrammingFault Indicator

On-Board Diagnostics

valves amp controlsTech Bulletin Page 152B-13

ProductFamily

Torque Output Run Time Draw (amp 120 vac)

Mounting Information Height Weight

in lbs Nm Sec ISO 5211 8pt Female Drive mm in lbs

PZ6 55 6 20 03 F03F05 14 5 3

PZ15 135 15 20 03 F03F05 14 5 3

P1 300 35 12 05 F03F05 14 6 5

P1A 445 50 20 05 F07 17 9 8

P1B 135 15 8 05 F03F05 14 6 5

P1C 135 15 3 05 F03F05 14 6 5

P20 600 67 17 1 F07 22 114 25

P2 800 90 15 1 F07 22 114 25

P30 1150 130 22 1 F07 22 114 25

P3 1335 150 22 1 F07 22 114 25

P40 2200 248 16 13 F10 35 125 49

P4 3500 400 16 13 F10 35 125 49

P5 4400 500 22 15 F10 35 125 49

P6 5800 650 28 18 F10 35 125 49

P7 8900 1000 46 32 F12 36 165 80

P8 13500 1500 46 4 F12 36 165 80

P9 17500 2000 58 32 F16 75 232 125

P10 22000 2500 58 4 F16 75 232 125

P11 26500 3000 58 3 F16 75 232 125

P13 40500 4500 80 35 F25 72 225 179

Quarter Turn Non-Spring Return Actuators

ProductFamily

Torque Output Run Time Spring Return Time (Sec) Draw(amp 120 vac)

Mounting Dimension Height Weight

in lbs Nm Sec 24 v 120 230 v ISO 5211 8 pt Female Drive mm in lbs

PA 450 50 7 3 3 15 F07 17 1575 59

PB 1150 130 7 3 8 38 F10 22 1882 124

PC 1750 200 11 3 12 38 F12 27 2157 209

PD 2300 260 17 3 12 38 F12 27 2157 209

With Manual Override

PAO 450 50 7 3 3 15 F07 17 2106 82

PBO 1150 130 7 3 8 38 F10 22 253 163

PCO 1750 200 11 3 12 38 F12 27 2905 297

PDO 2300 260 17 3 12 38 F12 27 2905 297

Quarter Turn Spring Return Failsafe Electric Actuators

P 1 - 120 P N 4 -

OnOffJog

Proportional Non-SpringReturn

NEMA4X

12VACDC

24VACDC

120VAC

230VAC

Product Family

Special DesignationsControl

12 or 24VAC

VoltageLevel

230V 3 Phase

380V 3 Phase

480V 3 Phase483

Relay Open (2 pos)

Motor Control Center

Used w Field Switchgear

12 or 24VDC

Torque Switch

Relay Close (2 pos)

Product Ordering

Note Not all combinations are possible Please consult factory

PCO - CCW 120 P S 4

OnOffJog

ProportionalSpringReturn

NEMA4X

12VACDC

24VACDC

Product Family Control

SpringDirection

Product Ordering

VoltageLevel

12VACDC

24VACDC

120VAC230

Note 24v available in onoff only

Due to continuous development amp improvement of our product range we reserve the right to alter the dimensions and techcal data included in this brochure

Tel (910) 738-8904Fax (910) 738-9112

E-mail fl otitencrrcom

P O Box 1293Lumberton NC 28359

Website wwwfl otitecom

Flo-Tite Inc4815 West 5th St Lumberton NC 28358

valves amp controlsTech Bulletin Page 152C-13

Local Control Stations (LCS)

Power Backup Units (PBU)

LCS JK

The LCSrsquos can be confi gured in a wide range of options from Mode Select and OnOff switches to units indicating proportional signals valve position power on valve openand valve closed

ProMation LCSrsquos can be remotely located or directly mounted on the actuator providing an array of controls and displays of functions being performed LCSrsquos are typically used when there is a need to take control of an actuator at or near the actuatorrsquos location

PBU options include visual indication of the actuator position as well as remote status of incoming power and battery system

ProMation PBUrsquos are designed for Quarter Turn (P) and Linear (PL) series of actuators The PBUrsquos provide backup power in critical applications Upon loss of power the actuators are driven to a fi eld selectable position such as open or closed

We offer complete wiring diagrams fi eld installation manuals and set up documentation for all our products both in printed and digital form We regularly host customized educational webinars for our customers

Full Documentation

ProMation Engineering actuators have been installed to operate process controls such as butterfl y valves ball valves high performance butterfl y valves plug valves and dampers in a broad range of demanding industrial applications

Industrial Applications

Exclusive ProMation AutoCalibration Eases Installation

Fault Indicator and On-Board Diagnostics Can Reduce Wiring Issues

Multiple Input Signals Increase Flexibility

Wide Voltage Range for All Industrial Applications

Extraordinary Electrical Engineering Applied to Industrial Actuators

ProMation Engineering manufactures actuators to operate under 12VDCVAC 24VDCVAC 120VAC 230VAC power as well as 230V 380V 460V amp 575V 3 phase power

ProMation Engineering proportional controls are compatible with most industrial control signals (4-20mA 1-5vdc or 2-10vdc) BUS network interfacing is also available

The ProMation proportional control board will indicate when input signals are miswired and will not operate On-Board diagnostics show status of the actuator incoming signal feedback signal as well as a history of operating parameters for additional process analysis

ProMation Engineeringrsquos proportional controls are the only actuators that offer AutoCalibrationthat allows set up at the push of a button making installation maintenance and re-installation easy and repeatable

Flo-Tite-F150-SF150-Floating-Ball-Valve-Data-Sheetpdf (p1-8)

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Flo-Tite-VAC-Air-Con-Pneumatic-Rack-and-Pinion-Rotary-Actuatorspdf (p9-20)

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Flo-Tite-VAC-Promation-Electric-Valve-Actuatorpdf (p21-24)