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    1FIXTURLASERSHAFT100

    FIXTURLASER

    Shaft100

    USERS MANUAL

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    2FIXTURLASERSHAFT100

    Publication No. P-0040-GB

    2nd revised edition, January 1998

    Copyright 1997 Fixturlaser AB, Mlndal, SwedenAll rights reserved. No part of this manual may be copied or reproduced in any form or by any

    means without prior written permission of Fixturlaser AB.

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    3FIXTURLASERSHAFT100

    CONTENTS

    INTRODUCTION ....................................................................................... 5THE METHOD ........................................................................................ 6THETOUCH SCREEN INTERFACE .................................................................. 8THE SYSTEM CONTENTS.......................................................................... 10SAFETYAND CARE ................................................................................. 12

    FIXTUREATTACHMENT & CABLE CONNECTION ............................................. 16THE PROGRAMS.................................................................................... 18THE SYSTEM SET-UP ............................................................................... 20APPLICATION SET-UP .............................................................................. 21PRE-ALIGNMENT FUNCTIONS ................................................................... 23THERMAL OFFSET.................................................................................. 24

    SOFTCHECK ...................................................................................... 26SHAFT ALIGNMENT ................................................................................ 28SHAFT ALIGNMENT HORIZONTAL MACHINES ................................................ 29STATICFEETSELECTION ............................................................................ 42VERTICAL SHAFT ALIGNMENT ................................................................... 44TD-VALUES ......................................................................................... 50

    MEMORYMANAGER ............................................................................... 52TECHNICAL DRAWINGS ........................................................................... 56ICON INDEX ......................................................................................... 58TECHNICAL SPECIFICATION........................................................................ 64

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    4FIXTURLASERSHAFT100

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    5FIXTURLASERSHAFT100

    INTRODUCTION

    Congratulations on your choice of Fixturlaser Shaft 100. We hope that this system

    will be your favourite tool from now on. This manual will take you through the

    different procedures. Since the system is built for easiest possible use, you will not

    need to read the entire manual but please take a look at the pages concerning

    handling and care before you get started with your first alignment. The Fixturlaser

    Shaft 100 user interface is entirely built upon signs and icons, no text. In most cases

    the icons are clear and do not cause any misunderstanding, but to your convenienceyou will find an icon index in the end of this manual.

    This manual describes the system and its functions. It is not an alignment handbook

    sorting out the different problems you might run into when you perform an align-

    ment. But it will help you with the basic procedures for each of the programs pro-

    vided with the system.

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    6FIXTURLASERSHAFT100

    THE METHOD

    FIXTURLASER SHAFT 100, HOWITWORKS

    The Fixturlaser Shaft 100 is based upon the principle of a reverse indicator alignment

    system. Instead of steel bars with dials it uses two laser beams. Unlike steel bars the

    laser beams do not have the disadvantage of sagging and this contributes to the

    systems high degree of accuracy.

    The Fixturlaser Shaft 100 also has two measurement systems but in this case these

    are electronic targets rather than mechanical dial indicators. These are built in

    together with the laser transmitter in a pair of units, the Transmitter/Detector units

    (TD-units).

    With standard dial measurement techniques the results need to be graphed out

    manually and calculations are needed to establish the corrections required. With theFixturlaser Shaft 100 all this is done automatically. Real time alignment values are

    displayed as the machine is moved. You can see the effect of tightening a bolt as

    soon as it happens.

    The Fixturlaser Shaft 100 is equipped with a permanent memory where you can store

    measurement results for later printout or transfer to computers for further processing.

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    7FIXTURLASERSHAFT100

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    8FIXTURLASERSHAFT100

    THE TOUCH SCREEN INTERFACE

    A touch screen is, as it says, touch sensible. A light touch of your fingertip on the

    displayed icon activates the icons function. We have found that a clean display

    with just the necessary information, and with symbols in stead of text, makes it

    much easier to understand, and reduces the input errors from the user to a minimum.

    The user interface is based upon icons and fill-in boxes. The icons represent a func-

    tion and activate the specific functions when touched. The fill-in boxes activate a

    numerical or alphanumerical keyboard depending on the program you are in. Active

    or touchable icons and fill-in boxes have a thick outline or/and a grey background.

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    9FIXTURLASERSHAFT100

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    10FIXTURLASERSHAFT100

    THE SYSTEM CONTENTS

    PARTNO DESCRIPTION QTY

    1-0203 Case 1

    1-0200 Display Unit, DU10 1

    1-0201 TD-M 100 1

    1-0202 TD-S 100 1

    KA-300569-66 Cable 3 meters 22-0299 V-bracket 2

    2-0136 Chain, 500 mm with screw 2

    2-0135 Chain, 900 mm 2

    OM-PLASTBOX Plastic box 2

    3-0777 Nut 2

    3-0772 Tool 2

    3-0773 Dolly 2

    3-0769 Rod, length 60 mm 4

    3-0770 Rod, length 150 mm 4

    3-0343 Rod holder 2

    5-0017 Allen key, 5 mm (optional) 1

    1-0083 Magnet base (optional) 2

    2-0314 Extension fixture TD 100 (optional) 22-0138 Cable for data transfer to computer (optional) 1

    SK-MLC6S8X20 Screw 8x20 mm (optional) 2

    2-0320 Measuring tape w. spirit level 1

    OE-LR 20 Battery, Duracell Alkaline 1.5 Volts LR 20 4

    1-0215 External power unit, universal (optional) 1

    5-000* EUR:-3, US:-4, UK:-5, AUS:-7 (optional) 1 of 4

    (Power cord to 1-0215)

    1-0205 System printer (optional) 1

    P-0040 Users manual 1

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    11FIXTURLASERSHAFT100

    1-0203

    1-0200

    1-0201 1-02022-0299

    2-01362-0135OM-PLASTBOX

    3-0777

    3-0772

    3-0773

    3-0769 3-07703-0343

    5-0017

    SK-MLC6S8X20

    OM-PLASTBOX

    KA-300569-66

    P-0040

    1-0083

    2-0314

    KA-30056

    9-66

    2-03

    20

    OE-LR 20

    1-0215

    5-000*

    3-0343

    1-0205

    2-013

    8

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    12FIXTURLASERSHAFT100

    SAFETYAND CARE

    POWERSUPPLY

    The Fixturlaser Shaft 100 is powered by four alkaline batteries, size LR 20, in the

    display unit or by the optional external power unit. The lifetime of the batteries is

    approximately 24 hours when the system is used for a typical alignment job. The

    power indicator in the main menu displays the power from the batteries. When the

    power is low a battery replacement warning appears on the screen.

    The batteries are replaced by opening the caps revealing the battery tubes. There are

    two batteries in each compartment. The batteries should be replaced with the plus

    pole pointing inwards the display unit and the minus pole pointing towards the caps.

    You can use rechargeable NiCd-batteries but you should expect shorter operating

    time than with alkaline batteries. If the system turns off due to low power, the system

    returns, after battery replacement or connection of external power, to the applicationwhere it was when it turned off. No information is lost!

    If the system is to be stored for a longer period of time the batteries should be

    removed to prevent damage.

    The external power unit is connected to the terminal next to the serial port on the

    display unit and to a wall socket with 110 - 240 Volts.

    SAFETY

    The Fixturlaser Shaft 100 use two laser diodes with a power output of < 0,5 mW. The

    laser classification is Class 2 which is considered safe for its intended use with only

    minor precautions required. These are:

    Never stare directly into the laser transmitter.Never shine the laser directly into anyone elses eyes.

    Your system complies with the requirements in:

    SS-EN-60825-1-1994

    British Standard BS 4803 Parts 1 to 3

    Deutsche Industrie Norm DIN JEC 76 (CO) 6

    USA FDA Standard 21 CFR, Ch 1, Part 1040.10 and 1040.11

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    13FIXTURLASERSHAFT100

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    14FIXTURLASERSHAFT100

    TREATMENTANDCARE

    The Fixturlaser Shaft 100 has been developed for industrial use and is sealed against

    water and dust in accordance with IP65. The system should be cleaned with a cotton

    cloth moistened with a mild soap solution with exception for the detector surface,

    which should be cleaned with alcohol.

    Do not use paper tissue, which can scratch the detector surface. For the best

    possible function, the laser diode apertures, detector surfaces and connector

    terminals should be kept free of grease or dirt. The display unit should be

    kept clean and the screen surface protected from scratches.

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    15FIXTURLASERSHAFT100

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    16FIXTURLASERSHAFT100

    FIXTURE ATTACHMENT& CABLE CONNECTION

    Attach the V-block fixtures on the shafts of the measurement object, one on each

    side of the coupling. Tighten the tension screws firmly, always using the supplied

    tool. Do not overtighten.

    Mount the rods to the fixture and tighten firmly. Attach the TD-units on the fixtures.

    The TD-M should be mounted on the moveable machine and the TD-S on the station-

    ary machine. If the shaft diameter is too large the chains can be extended with the

    optional extension chains.Connect the cables between the display unit and the TD-units. There are two ways

    you can do this:

    1. Connect one cable between the display unit and one of the TD units. Then

    connect the second cable between the TD-units.

    2. Connect one cable from one of the terminals on the display unit to one of

    the terminals on TD-M. Then connect the second cable from the other

    terminal on the display unit to one of the terminals on TD-S.

    You can use any of two terminals on each unit.

    If, for any reason, you detach a cable during measurement you will need to return to

    the main menu and then restart the measurement program.

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    17FIXTURLASERSHAFT100

    The optional extension fixtures are used together with either the V-block fixtures or

    the magnet bases. If the space between the machine casing and the coupling/shaft

    end is too short for a standard set-up this fixture solves the problem.

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    18FIXTURLASERSHAFT100

    THE PROGRAMS

    Fixturlaser Shaft 100 is provided with different programs for specific purposes. When

    you have pressed the red button the main screen appears. You have to return to this

    screen to turn the system off.

    Program 1: Horizontal Shaft Alignment

    Program 2: Vertical Shaft Alignment

    Program 3: TD-value displayProgram 4: File Manager

    Program 5: The System Set-up

    The other functions such as softfoot, static feet selection and thermal growth are

    found as sub-functions to the programs.

    The screen displays also abattery indicatorshowing the voltage level of the

    batteries or anexternal power icon, and a contrast adjuster for the screen.

    The bulb icon activates the screen background light. The background light

    will be on for 5 minutes after the last use.

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    20FIXTURLASERSHAFT100

    THE SYSTEM SET-UP

    The system Set-up menu includes settings that are common for all applications.

    Displayed measurement units Select between metric and imperial units.

    Auto off time Select between 1 and 98 minutes, When choosing

    99 minutes the auto-off function is disabled. Auto-

    off function is also disabled when using external

    power.

    Current time Sets the system clock.

    Current date Sets the date. Display format will change accord-

    ing to chosen measurement entity.

    Printer selection Currently no options

    Factory settings Resets all values to factory settings, also in the

    application set-ups.

    Factory settings are: Unit: mm

    Printer: System printer

    Auto-off: 5 min.

    Resolution: 0,01

    Filter: 3 sec.

    Method: Clock method

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    21FIXTURLASERSHAFT100

    APPLICATIONSET-UP

    In each program there is different settings available valid for the specific program

    only. The settings differ depending on the program. Below you will find a summary of

    the different settings and what they do.

    Displayed resolution Sets the displayed resolution of the measurement values.

    Available settings are 0.1, 0.01 and 0.001 mm/10, 1 and

    0.1 mils.Measurement method Sets whether you want to use the Clock-method or the

    Tripoint method. Using the clock method you should

    take readings at the 9, 3 and 12 oclock positions. With

    the Tripoint method you can take three readings wher-

    ever you want as long as it is at least 30 degrees between

    each reading.

    Filtered values Sets the sample rate for the internal filter calculations from

    1 - 99 seconds.

    Static feet selection Starts the static feet selection program.

    Softcheck Starts the Softcheck program.

    Thermal offset Sets the system in the mode for input of compensation

    values.Tolerance table Displays a table with most often used tolerances. Imperial

    or metric display depending on settings for displayed

    entity

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    PRE-ALIGNMENTFUNCTIONS

    In the efforts to obtain the best possible conditions for a shaft alignment it is

    necessary to check whether the shafts are bent, the machine base is warped or

    if there is a soft foot condition. Alignment of machines exposed to pipe strain

    or thermal growth is easily performed with the Compensation value function.

    The Thermal offset program provides the possibility to pre-set known compensa-

    tion values for thermal growth. Values required are normally to find in themachine specifications. The Fixturlaser Shaft 100 accepts foot values, dial

    values or angular-/parallel error values.

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    24FIXTURLASERSHAFT100

    THERMAL OFFSET

    Most machines develop a certain amount of heat while running. In the best case

    both the driving and the driven machine are affected equally requiring no input of

    compensation values. But in several applications the driven machine is either

    hotter, i.e. a pump for hot liquid, or cooler than the driving machine. The machine

    manufacturers define the thermal growth of the machines differently, but in most

    cases you will find it as a factor of deliberately misalignment expressed in parallel

    offset and angular error.In the Fixturlaser Shaft 100 you can pre-set these values from the shaft alignment

    program before starting your alignment work. Accepted values are feet values, clock

    values and parallel offset/angular error.

    PROCEDURE

    1. When in the Horizontal Shaft

    Alignment program touch theTool

    icon.

    2. Choose one of three ways to express

    the offset values: feet values, TD

    values or parallel/angular error.

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    Feet values

    3A Touch the feeticon where you want to

    compensate.

    4A Touch the foot valueicons. Enter the

    distances required and the foot values

    in mm or mils according to the pre-set

    unit. You can change the enteredvalues by touching the foot value

    icons.

    TD values (Clock values)

    3B Touch theclockicon.

    4B Touch theTD-S value boxand enter the

    value in mm or mils according to thepre-set unit. Do the same thing for the

    TD-M value. Enter the distance

    between shaft ends (DBSE).

    Parallel/angular error

    3C Touch themisalignment icon.4C Touch theValue boxesand enter the

    misalignment values in mm/100 mm

    and mm, or mils/inch and mils,

    according to the pre-set unit.

    5. If required you can now change to the

    horizontal view for entering of com-pensation values. Touch OK. The

    entered values are now pre-set and the

    shaft alignment can be performed with

    adjustments towards zero-values.

    Note: The use of compensation values is indicated in the alignment program as asmall icon in the upper right corner (the lower left corner in static feet).

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    26FIXTURLASERSHAFT100

    SOFTCHECK

    A soft foot condition needs to be corrected before any alignment takes place. If not,

    the measurement result will be of no value. It is more or less impossible to establish

    if there is a soft foot condition without using some kind of measurement tool. The

    Fixturlaser Shaft 100 built-in Softcheck program checks each foot and displays the

    result in mm or mils.

    The Softcheck program is entered from the Horizontal Shaft Alignment program set-

    up. The measurements A, B, C and D have to be set before checking soft foot.

    PROCEDURE

    1. Start the Softcheck by touching its icon from the application set-up.

    2. Check that all feet bolts are firmly tightened.

    3. Select a bolt of your choice by touching its icon.

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    27FIXTURLASERSHAFT100

    4. Loosen the bolt fully and then tighten it firmly. Preferable with a dynamo-

    metric wrench. The measurement value is registered by touching OK.

    5. Continue with the rest of the bolts. Re-measurements can be done at any

    time.

    6. Do the necessary corrections and then check each foot again.

    7. Exit by touching theExit icon.

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    28FIXTURLASERSHAFT100

    SHAFTALIGNMENT

    INTRODUCTION

    Shaft alignment - correction of the relative position of two machines that are con-

    nected, such as a motor and a pump, so that the centre lines of the shafts form a

    straight line when the machines are working at normal operating temperature. Shaft

    alignment means moving the front and the rear pair of feet of one machine, verti-

    cally and horizontally, until the shafts are aligned to within given tolerances.Alignment tolerances depend to a large extent on the speed of rotation of the shafts.

    Machine alignment should be carried out to within the manufacturers tolerances.

    The table below can be helpful if no limits are specified. The suggested tolerances

    can be used as a starting point for developing in-house tolerances when the machin-

    ery manufacturers recommended tolerances are not available. The tolerances are the

    maximum allowable deviation from desired values, whether zero or targeted offset

    for thermal growth.

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    29FIXTURLASERSHAFT100

    SHAFTALIGNMENTHORIZONTAL MACHINES

    APPLICATION SET-UP

    Here you can do the following settings valid for this specific program:

    Displayed measurement value resolution: 0.1, 0.01 and 0.001 mm / 10, 1, 0.1

    mils.

    Filtered values: Sample time from 1-99 seconds

    Thermal offset: Input mode for correction valuesStatic feet selection: Recalculates the measurement values

    according to static feet choice

    Softcheck: Sub-function for checking of soft foot

    conditions

    Choice of measurement method: The Clock method or the Tripoint

    method.

    Tolerance table: Displays a table with most often usedtolerances. Imperial or metric display

    depending on settings for displayed

    units.

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    30FIXTURLASERSHAFT100

    THE CLOCK METHOD

    PROCEDURE

    1. From the main menu touch theHorizontal Shaft Alignment icon (program 1).

    2. The screen shows the movable machine. The grey areas are data entry fields.

    Measure the distance A. Touch the A field and enter the value. Confirm with

    OK. Continue with the B and C dimension. The D dimension is set by default

    to half the A measure, but can be changed by touching the D field and

    entering the correct value.

    Note: The A dimension is measured from centre to centre of the rods. The B

    dimension is measured from rod centre to first bolt centre and the C dimen-sion is measured between the bolt centres.

    3. Stand by the machine to be adjusted facing the stationary machine.

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    31FIXTURLASERSHAFT100

    4. Rotate the shafts to the 12 oclock position, using the inclinometer displaywith the graphic spirit level. The led on the TD-M unit turns from flashing

    green to alternate red and green when within 3 of correct position. The

    targets should be slid over the detectors. Adjust the lasers to the centre of

    both targets using the blue adjustment screws.

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    32FIXTURLASERSHAFT100

    5. Rotate the TD-units to the 9 oclock position. Slide open the targets, waituntil the TD-values appear, and press the9 oclockicon.

    6. Using the inclinometer display, rotate the shafts to the 3 oclock position

    and press the3 oclockicon. The screen now displays the current horizontalposition of the machine.

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    33FIXTURLASERSHAFT100

    8. Adjust the machine vertically until the values for both parallel and angular

    alignment are within tolerances required.

    9. Rotate the shafts to the 3 oclock position and adjust the machine horizon-tally until the required alignment is achieved.

    7. Rotate the shafts to the 12 oclock position and press the12 oclockicon. Thescreen now displays the current vertical position.

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    34FIXTURLASERSHAFT100

    10. Rotate the shafts back to the 12 oclock position, press the12 oclockiconand check that the machine lies within the required tolerances.

    11. Measurement and adjustment are now completed. To confirm the result,

    redo the measurement. The result can be printed out by touching the Print

    icon, or saved for later print-out or transfer to PCs by touching the File

    Drawer icon. The measurement will be stored in the permanent memorylabelled with the current date and time. For more details see The Memory

    Manager.

    Note: It is the measurement results that is stored in memory and not the

    displayed measurement after performed adjustments. To store this, redo the

    measurement and then touch theFile drawer icon.

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    TRIPOINTTMMETHOD

    When shafts have a limited rotation or can only be rotated in one direction.

    1. From the Main menu, touch theHorizontal Shaft Alignment icon (program 1

    2. Touch theApplication Set-up icon to enter the set-up.

    3. Touch theTripointTMicon to select the measurement method to use.

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    37FIXTURLASERSHAFT100

    5. Touch theRegister icon. This registers the first reading.

    4. The screen displays the movable machine. Set dimension as for the Clockmethod. Set the TD units so that they are approximately parallel. Adjust the

    lasers to the centre of the targets using the blue adjustment screws.

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    7. Rotate the shafts to the third position and touch theRegister icon to register

    the reading.

    6. Rotate the shafts to the next desired position. The shafts have to be rotatedover a minimum of 30 and are indicated when theRegister icon is dis-

    played. Touch theRegister icon to register the reading.

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    8. To display the current machine position values touch the horizontal orvertical icon. If the shafts are rotated to a position where the TD-units is

    NOT positioned in the 12/6 oclock or 9/3 oclock position, the values are

    displayed with a black mark in the top right corner of the value box and are

    not real time values. You can toggle between horizontal and vertical posi-

    tion values by using the different icons. See Icon index

    To adjust the machine in TripointTM mode

    1. Real time adjustment is only available at 12 and 6 oclock position for

    vertical adjustment and 3 and 9 oclock position for horizontal adjustment.

    The inclinometer senses which position it is at and automatically updates

    the readings as the machine is moved. The shaft must be within 3 from12/6/9/3 oclock positions before real time values are available. This is

    indicated by the led on the TD-M changing from flashing green to alternate

    red and green light.

    2. If shaft rotation is not possible the vertical and horizontal views, without

    real time values, can be used to obtain corrective moves but after a move-

    ment is carried out the three point measuring sequence must be repeated.

    This can be done at any time using there-measureicon.

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    40FIXTURLASERSHAFT100

    3. The result can be printed out by touching the Print icon, or saved for laterprint-out or transfer to PCs by touching theFile Drawer icon. The measure-

    ment will be stored in the permanent memory labelled with the current date

    and time. For more details see The Memory Manager.

    Note: It is the measurement results that is stored in memory and not the

    displayed measurement after performed adjustments. To store this, redo the

    measurement and then touch theFile drawer icon.

    Note:The shafts should be coupled during the measurement using the Tripoin method inorder to achieve as reliable and accurate results as possible.TIPS:The larger the angle over which the three points are measured, the fewer the movesand repeat measurements that will have to be made. Minimum angle betweenreadings is 30.

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    STATIC FEET SELECTION

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    STATICFEETSELECTION

    In some cases the machine that is displayed as the moveable machine is not move-able, or just some of the feet of the moveable machine are not adjustable. In order to

    perform a proper alignment in these cases the Static feet selection program will be

    helpful. In this program you can freely select which feet to be adjustable or locked.

    The horizontal shaft alignment has to be accomplished before starting the program.

    Procedure

    1. From within the Horizontal Shaft Alignment program, touch theApplication

    set-up iconand then theStatic feet selection icon.

    2. Enter the E and F dimensions.3. Switch to horizontal/vertical view if necessary by touching theSwitch view

    icon.

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    4. Locking symbols for each foot are now displayed. Touch the two feet youchoose to lock. The feet values are displayed at the unlocked feet as live

    values.

    5. View the horizontal values by touching theSwitch view icon.

    6. Different feet to lock can be selected by first unlocking the locked feet.

    7. Go back to the horizontal shaft alignment program by touching theExit icon.

    Note:

    If the measurement is going to be saved after adjustment is made in the Static FeetSelection-mode, the measurement has to be re-made before saving.

    VERTICAL SHAFTALIGNMENT

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    VERTICAL SHAFTALIGNMENT

    APPLICATION SET-UP

    Here you can do the following settings valid for this specific program:

    Displayed measurement value resolution: 0,1 - 0,01 - 0,001mm / 10, 1, 0.1 mils

    Filtered values: Sample time from 1-99 seconds

    PROCEDURE

    The vertical shaft program calculates the shims required under each bolt to correct

    angular error and the live display shows the corrections required for concentricity.

    1. From the Main menu touch theVertical Shaft Alignment

    icon (program 2).

    2. The screen shows the movable machine. The grey areas

    are data entry fields. Measure the distance

    between the TD units. Touch the A field and

    enter the value. Confirm with OK. Continue

    with the B value (Diameter of bolt pattern) and the

    number of bolts. The D measure is by default set to

    half the A measure, but can be changed by touching

    the D field and entering the correct value. Any

    values can be corrected if necessary. Note. The A

    dimension is measured from centre to centre of the

    rods. Set the TD units so that they are approximately

    parallel at the 12 oclock position.

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    45FIXTURLASERSHAFT100

    3. Position yourself where it is easiest to turn the shafts through 180. Thisposition ideally should correspond to a 6 oclock position. The first bolt is at

    the position 9 oclock. Turn the shafts to where the TD units are positioned at

    9 oclock and touch the corresponding icon.

    Tip: Mark up the different positions before you start measuring.

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    4. Turn the shafts 180 to the 3 oclock position. Touch the corresponding iconto register the reading. The displayed values show the current position of the

    machine in the 9 to 3 oclock axis.

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    5. Rotate the shaft to the 12 oclock position and touch the12 oclock icon. Thevalues displayed are the alignment in the 12 to 6 oclock axis. The list of

    values displayed is the position values for each bolt. These correspond to the

    shim thickness that should be placed under each bolt to eliminate the

    angular error. The first bolt value corresponds to the bolt at the 9 oclock

    position. The parallelism error is corrected using the live display.

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    6. Start with correction of the angular error by adding shims where required.

    7. To adjust the machine in the 6 to 12 oclock direction, rotate the shafts to

    the 12 oclock position and touch the corresponding icon. Use the parallel-

    ism display to correct the error.

    8. To adjust the machine in the 3 to 9 oclock direction, rotate the shaft to the

    3 oclock position and touch the corresponding icon. Use the parallelism

    display to correct the error.

    9. The result can be printed out by touching the Print icon, or saved for later

    print-out or transfer to PCs by touching theFile Drawer icon. The measure-

    ment will be stored in the permanent memory labelled with the current date

    and time. For more details see The Memory Manager.Note: It is the measurement results that is stored in memory and not the

    displayed measurement after performed adjustments. To store this, redo the

    measurement and then touch theFile drawer icon.

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    TD-VALUES

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    The TD-value program is quite a simple one, but also very useful. The screen displaysthe TD values straight off.

    APPLICATION SET-UP

    Here you can do the following settings valid for this specific program:

    Displayed measurement resolution: 0,1 - 0,01 - 0,001mm/10 - 1 - 0,1 mils

    Filtered values: Sample time from 1 - 99 seconds

    PROCEDURE

    1. Touch theTD-value icon inthe Main menu.

    2. The screen displays the physical readings from TD-M and TD-S.

    3. By pressing the Zero icon, the values will be zeroed and the additional

    functions will be available, such as zero the values, half the values, reset

    values to physical, apply filter to the values. The angle sensor displays the

    TD-M position.

    4. By touching thePrint icon the TD-values and the angle value are printed

    out, not a complete screen dump.

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    MEMORYMANAGER

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    Touching the Memory Manager Icon from the Main Menu starts the memory man-ager. The Memory Manager screen displays a list of all stored measurements in the

    memory. The measurements are stored in a chronological order with the latest

    measurement at the first position. If the memory is full, the oldest measurement will

    be erased automatically when a new measurement is stored.

    ENTERINGAMEASUREMENT

    The measurement is stored from the application program. The measurement will

    automatically be stored labelled with the current date and time if no additional

    labelling is made. It is the measurement results that is stored in memory and not the

    displayed measurement after performed adjustments.

    REVIEWINGAMEASUREMENT

    To review a stored measurement, just touch it in the list. You can scroll the list by

    touching theupand down icons. Open the selected measurement by touching the

    File drawer icon. The appearing screen displays all information about the measure-

    ment including time and date and eventually any made compensations, i.e. thermal

    offset.

    PRINTINGAMEASUREMENT

    First of all you will need to connect the Fixturlaser system printer to the printer port

    on the display unit. Select the measurement to be printed and then touch thePrint

    icon. It is also possible to print out a screen dump of a reviewed measurement. Just

    touch thePrint icon and the displayed screen will be printed out.

    ADDORCHANGEAMEASUREMENTLABEL

    Select the measurement to add or change label on. Touch theLabel icon.The alpha-

    numerical keypad is displayed. Enter the new label and touch OK. Confirm with OK.

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    DELETINGASELECTEDMEASUREMENT

    Select the measurement by touching it in the list. Touch theDustbin icon. Confirm

    the deletion by touchingOK.

    DELETINGALLSTOREDMEASUREMENTS

    Touch theFile drawer to dustbin icon. Confirm the operation by touchingOK.

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    TECHNICAL DRAWINGS

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    ICON INDEX

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    THE MAIN MENU

    Starts the Horizontal shaft

    alignment program.

    Starts the Vertical shaft alignment

    program.

    Starts the TD display program.

    Starts the Memory manager

    program.

    Starts the Tool program.

    Turns on/off the background

    light.

    Screen contrast adjustment.

    Voltmeter indicating current

    battery status.

    Indicates that external power is

    connected.

    Turns off the system

    THE HORIZONTAL SHAFT ALIGNMENTPROGRAM

    Starts the Application set-up

    program.

    Registers measurement value

    when using Tripoint method.

    Registers measurement value at

    the 9 oclock position when

    using the Clock method

    Registers measurement value at

    the 3 oclock position when

    using the Clock method.

    Registers measurement value atthe 12 oclock position when

    using the Clock method.

    Prints out a screen dump.

    Saves the measurement in the

    permanent memory.

    Alters between horizontal and

    vertical result view.

    Restarts the measurements with

    entered values.

    Indicates that settings in Thermal

    growth program are activated.

    Exits the program and returns to

    the main menu.

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    THE VERTICALSHAFTALIGNMENT

    PROGRAM

    Starts the Application set-up

    program.

    Opens the entry field for number

    of bolts.

    Registers measurement value at

    the 9 oclock position when

    using the Clock method

    Registers measurement value at

    the 3 oclock position when

    using the Clock method.

    Registers measurement value atthe 12 oclock position when

    using the Clock method.

    Prints out a screen dump.

    Restarts the measurements with

    entered values.

    Saves the measurement in the

    non-volatile memory.

    THE TD VALUEDISPLAYPROGRAM

    Starts the application set-up

    program.

    Prints out the readings and

    additional information.

    Restarts the measurements with

    entered values.

    Zeroes the TD-M value/resets to

    raw data.

    Halves the TD-M value.

    Turns on/off filter function. Filter

    time is set in the application set-

    up menu.

    Exits the program and returns to

    the main menu.

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    THE

    MEMORY

    MANAGER

    PROGRAM

    Changes/adds a tag on selected

    measurement.

    Displays the selected measure-

    ment results.

    Deletes selected measurement

    from memory.

    Deletes all stored measurements

    in memory.

    Scrolls one page at a time up/

    down.

    Prints displayed measurement.

    Exits the program and returns to

    the previous menu.

    Alters between viewing of

    coupling values and feet values.

    THE TOOLSPROGRAM

    Selects between metric or

    imperial display.

    Sets the auto-off time in minutes.

    99 minutes = deactivated.

    Sets the system date. Display

    format depends on measure unit

    format.

    Sets the system clock.

    Sets the type of printer (if options

    available)

    Resets the system settings to

    factory default. Affects applica-

    tion set-up as well.

    Confirms changes and exits to

    the Main menu.

    T A S U S

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    61FIXTURLASERSHAFT200

    THE APPLICATION SET-UP

    PROGRAMMES

    Sets the displayed resolution. In

    inch-mode the values are 10, 1

    and 0.1 mils.

    Sets the filter value.

    Selects measurement method

    Tripoint or Clock method.

    Starts the thermal growth

    function.

    Starts the static feet function.

    Starts the Softcheck function.

    Displays the tolerance table.

    STATICFEET

    Locks the selected foot.

    Unlocks all locked feet.

    Indicates locked foot

    Alters the displayed result

    between horizontal and vertical.

    Prints out a screen dump.

    Exits back to the Application set-

    up menu.

    M SC O ST G O

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    62FIXTURLASERSHAFT200

    MISCELLANEOUS

    Value entry field.

    Softfoot value box.

    Confirms previous selection or

    finishes sequence in program.

    Result box with locked value

    (not live).

    Low power, battery replacement

    necessary.

    Confirmation of exit command.

    Confirmation of deleting selected

    measurement.

    Confirmation of deleting entire

    memory.

    Confirmation of restarting

    measurement.

    THERMALGROWTH

    Starts entering mode for pre-

    setting of angular and parallel

    errors.

    Entry fields for pre-setting of

    angular and parallel errors.

    Starts entering mode for pre-

    setting of feet values.

    Entry field for pre-setting of feet

    values.

    Starts entering mode of pre-set

    clock values.

    Entry field for pre-setting of

    clock values.

    Prints out a screen dump.

    Confirms changes and exits back

    to the application program.

    Exits back to the Application set-

    up menu

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    TECHNICAL SPECIFICATION

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    TRANSMITTER/DETECTOR UNITS

    Housing material Die-cast aluminium

    Laser class Class 2

    Laser wavelength 675 nm, visible red light

    Detector area 20x20 mm (3/4x3/4)

    Displayed resolution Selectable 0,1 - 0,01 - 0,001 mm

    (10 - 1 - 0,1 mils)Measuring distance 20 meters (66 feet)

    Inclinometer accuracy 1 (TD-M unit)

    Temperature range 0 - 50 C (32 - 122F)

    Filter for difficult measurement environment Steplessly variable

    Light stabilization No interference from ambient light

    DISPLAYUNIT

    Housing material PP covered with DryflexTM

    Display type 6 EL monochrome VGA

    Power supply 4 x 1,5 Volts alkaline batteries

    Measurement accuracy 1%0,003 mm

    Temperature range 0 - 40C (32 - 104F)Battery lifetime 24 h in cycles of 50% operation

    and 50% sleep mode

    PPLICATION PROGRAMS

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    APPLICATION

    PROGRAMS

    Shaft alignment horizontal machines

    Shaft alignment vertical machines

    Measurement with compensation for offset/angularity

    PROGRAMFUNCTIONS

    Measurement of thermal growth

    Softfoot measurement - SoftcheckTM

    Base-bound or bolt-bound feet selection

    Filter function for measurement values

    Selection of measurement method - Tripoint or Clock method

    Memory management for up to 100 measurements

    Printer function

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