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Fixturlaser SMC Smart Machine Checker

Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

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Page 1: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Fixturlaser SMC

Smart

Machine

Checker

Page 2: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Brands of ACOEM

Page 3: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Simple Vibration checker vs. Portable FFT vib. analyser

?

Page 4: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Vibration skills – Spectrum analizis

Page 5: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Vibration skills – Spectrum analizis

Page 6: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

The SMC empowers mechanics to know their machines better.

■ Designed for use on-demand, one machine at a time.

■ Only requires machine RPM and horsepower to provide an accurate diagnosis.

■ The SMC guides your measurement process, every step of the way.

SMC

SIMPLE, RELIABLE MACHINE DIAGNOSTICS WHERE AND

WHEN YOU NEED IT

Page 7: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Fixturlaser SMC - Main features

• Fast. Simple, and Effective diagnostics

• No need diagnostical knowledge & expert

• No need PC software, database, trend, etc..

• Wireless, safety and comfortable measurement

• Touch screen based, easy for use

• Automatic diagnostics, automatic expert report (word)

• Built-in camera

• Built- in stroblite

• Built -in pyrometer

• Three axis sensor

• Simple for all of mechanics

Page 8: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Customer 1:

Pump Repair Shop

“I need to find a way to

attest that I’ve done my job

properly.”

“Usually, I offer only onsite

Alignment Services to my

customers, but with a

simple tool, I could also

offer balancing services”

Page 9: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Customer 2:

Small Organization

Plant Manager:

“I’m currently using third

party services when I

suspect a problem on my

machines, or when I need to

balance a Fan or a Pump”

Page 10: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Customer 3:

Bigger organization

Mechanics:

“It’s quite hard to access my

PDM team, they are

focusing their time on

critical machines, I’d like to

make machine health

diagnosis at any time”

Page 11: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Customer 4:

Services company

“I’m doing alignment

services and it happens a lot

that my customers would

like me to diagnose and fix

other types of faults. I have

no vibration background but

I’d like to complete the

range of services I can offer”

Page 12: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Machine types• Motor

• Pump

• Fan

• Shaft

• Roller

• Compressor

• Generator

• Spindle

• Direct or belt driven machines

• Gearboxes, transmission lines

Page 13: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Machine failures• Unbalance

• Misalignment

• Mechanical looseness

• Cavitation

• Belt drive problems

• Gear tooth problems

• Bearing failures

• Lubrication problems

• Motor electrical problems

• Friction, clearance,

• etc

Page 14: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

SMC, Balance & Diagnose your machines:

At Commissioning

In Operation

Before/After Repair

Page 15: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

SMC: Smart Machine Checker…

& Standalone Machine Checker

■ Built-in machine setup

■ Built-in automatic diagnostic

■ Built-in reports

Page 16: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

1. stepBuilt-in machine setup

Page 17: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Quick & Easy setup in the field

■ 2min

■ No vibration setup

■ No software needed

Page 18: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

How does it working…

■ Machine template selection

■ RMP

■ POWER

■ Frame type : Rigid/Flexible

Page 19: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Easy duplication

■ Check a machine

■ Fix it

■ Duplicate it

■ Re-check it

2 reports available!

Page 20: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

2. stepBuilt-in diagnostic

Page 21: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Guided Measurement

■ Points number on the machine picture

■ Measurement point orientation

■ Guided measurement procedure, auto

advance to the next point

Page 22: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Quick/Wireless Measurement

■ Triaxial wireless sensor: 8s per bearing

■ Safety/Comfort measurement

■ No cable error

Page 23: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Comfort functions

■ Picture for real report

■ Stroblite for RPM check/input

■ Compatible with all templates provided: all

common machines

■ On-site evaulation and report

Page 24: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Diagnosis immediately on-site

Page 25: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

On-site diagnosis : ISO, what, where, and confidence

Page 26: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

3. stepBuilt-in report

Page 27: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

=

Page 28: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Vibration velocity table

Page 29: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Full Expertise Report

■ Risk assessment indicator with overall

machine health

■ Second level diagnostic

■ Maintenance recommendations

All editable (word)Recommendations:

•Bearing wear to be corrected: lubricate the component and

measure again. If lubrication is not in cause, replace the bearing

on component Pump as soon as possible.

•Cavitation to be watched: process control and action might be

needed. Follow the dynamic behavior of the pump to prevent

impeller damage.

Page 30: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Illustrated Report

■ Machine picture with points alarms

■ Inspection Pictures

■ Tri-axial wireless sensor pictures

Page 31: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Customized word report

■ Change logo

■ Add static elements in the report

■ Possibility to edit every report (word), add

screenshots, comments…

Page 32: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

4.More than a Smart Machine Checker

Page 33: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Maintenance inspection tool

■ Built-in pyrometer

■ Built-in camera

■ Built-in strobe light (check dirt on fans,

missing bolt…)

Page 34: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Type of machines managed

■ Type of machines compatible = templates

■ Electric motor

■ 7 driven components

■ 1 transmission

-(belt/pulley/chain;

-Gearbox; Bevel GB

-coupling)

Page 35: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,
Page 36: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Export & Trending

■ Copy/paste velocity table in excel

0

0,01

0,02

0,03

0,04

0,05

0,06

2017.06.01 2017.07.01

1-Motor-NDE-AX

1-Motor-NDE-RH

1-Motor-NDE-RV

Page 37: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Access to the raw signals…

■ Need the measurements for the auto diagnostic

■ Need the LF spectrum for the use with the strobe

light

■ A vibration specialist may be able to confirm if

there’s something wrong with the machine

BUT it doesn’t have classic features (custom.

Measurements) that vibration specialist need.

It is not an analyzer for expert users.

Page 38: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

The 3 important things for a good diagnostic

■ Rotation speed

■ Rotation speed

■ Rotation speed

Page 39: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Demo

Page 40: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

SMCBalancing Kit

Page 41: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Balancing kit (1 and 2 planes)

Page 42: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Balancing procedure

■ Free Run ■ Trial Run

Page 43: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Balancing procedure

■ Balancing Run ■ Automatic report

Page 44: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Supervisor + Balancer

Page 45: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

SMCCommercial

Page 46: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Order information

■ 1-1075 Fixturlaser SMC, complete with WLS Wireless tri-axial

accelerometer

o Price EUR 9 000

■ 1-1076 Fixturlaser SMC Balancing Upgrade Kit including wired

sensor and tachometer

o Price EUR 3 000

Page 47: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Delivery information

Release to public, press releases, websites etc, and delivery

o from 27 November, 2017

Page 48: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Ex version

■ Ex version will be available, date not set

■ Paperwork related to certification remains

■ Ex version will not be stocked

o Expect longer than normal delivery times

Page 49: Fixturlaser SMC - Gördülő Kft. · Fixturlaser SMC - Main features • Fast. Simple, and Effective diagnostics • No need diagnostical knowledge & expert • No need PC software,

Thanks for attention!