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Fitting Shop Presentation

Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

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Page 1: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

Fitting Shop Presentation

Page 2: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

COR PORA T E A L I GNMENT   L OGO

Page 3: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

COR PORA T E MVV

Page 4: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

C P   F A B R I C A T I ON  AND   T R AD I NG   L T D .   C O .

Capacity (tons/month)• Spool Works : 3,500 

• Fitting Works: 1,000

• Pipe Works: +15,000 (Line Pipes)+5,000 (Process Pipes)

• Operational in 2002 as a Pipe Spool Shop

• 2 hrs./200 km from Istanbul & 2 km from 4 International Deep Sea Ports

• Serving OG&C, Power, Construction, Metals & Mining, Water Industries

• Now an integrated Spool, Fitting & LSAW Pipe Shop

Page 5: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S F i r s t   S t e p   t o   I n t e g r a t e d   P i p i n g   S o l u t i o n

• Operational in Dec. 2015• Production of  fitting, flange and branch connections• High‐tech machinery including  Cold Forming, Cold Rolling,                  Hot Forming, Hot Forming by Mandrel, and Machining

• Cimtas Designed (Brand) Products: CIM‐INSERT® & CIM LET ®• Fenced Area: 16,200 sqm (174,375 sq ft)• Covered Shop Area: 13,000 sqm (139,930 sq ft)• Monthly Production Capacity:  1,000 tons

Page 6: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S De s i g n   C o d e s   a n d   S t a n d a r d s

Page 7: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

CF: Cold Forming, HFM: Hot Forming by Mandrel, HF2H: Hot Forming 2 Halves

F I T T I NG  WORK S P r o d u c t i o n   R a n g e

Page 8: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

• CIM‐INSERT 45®: Fully designed with Finite  Element                    Analysis methodology in accordance with ASME B31.3   & ASME Sec VIII Div II requirements • CIM‐INSERT® and CIM LET®: Fully designed according to code requirements• All products machined by 5 axis CNC lathe    

F I T T I NG  WORK S C IMTA S   D e s i g n e d   P r o d u c t s

Page 9: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S F o r g i n g

Page 10: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S Ho t   F o rm i n g

Page 11: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S Ho t   F o rm i n g

Vertical Die

2 Halves

Heating

TEE Forming

Page 12: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S Ho t   F o rm i n g   B y  M a n d r e l

Page 13: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S C o l d   F o rm i n g

Page 14: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

Diameter Range:   2,5” (73 mm) – 36” (914 mm)Thickness Range:  5 mm – 108 mm ( including P92) Bending Angle:      up to 180⁰Bending Radius:   200 – 8.500 mm 

Min. 1.5DBending Moment: 165 tmBending Force:       100 tPipe Feed Length:  13 mControl System:      CNC

F I T T I NG WORK S I n d u c t i o n   B e n d i n g

Page 15: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S We l d i n g

Page 16: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S Ma c h i n i n g

Page 17: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S Ma c h i n i n g

Page 18: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

Procurement scope

FORGINGSHAPING

HAMMERING HEAT TREATMENT

CIMTAS scope

PHISICAL  & CHEMICAL TEST

MACHINING

FINISHINGINSPECTION

F l a n g e  Ma n u f a c t u r i n g   b y  M a c h i n i n g   S em i   F i n i s h e d   F l a n g e s

Page 19: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F l a n g e  Ma n u f a c t u r i n g ;   S em i   F i n i s h e d   F l a n g e     S u p p l i e r   S u r v e y

FORGINGSHAPING

HAMMERING HEAT TREATMENT

PHISICAL  &CHEMICAL TEST

Raw material identification, and review of raw material MTRs, verify if the raw materials meet CIMTAS 

procurement requirements 

Spot check of material temperature during these stages of manufacturing 

processes.

Review of heat treatment charts WITNESS AND APPROVE

DIMENSIONAL INSPECTION

CIMTAS ACTIVITY

SUPPLIER ACTIVITY

Page 20: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

F I T T I NG  WORK S Mec h a n i c a l &Me t a l l o g r a p h i c   T e s t s L a b a r a t o r y

• Tensile Tests

• Charpy Impact Tests

• Hardness HRB – HRC 

HBW – HV

• Micro Hardness Tests

• Micro and Macro Structure 

• Spectral Analysis

• Bend Test

ISO 17025 Certified

Page 21: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

BU S I N E S S  R E F E R EN C E S

Page 22: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch

AWARD S

Page 23: Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping Solution •Operational in Dec. 2015 •Production of fitting, flange and branch