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'Harness the Power of Lubrication Reliability' www.lubeng.com.au infoline: 1800 676 699 1. EQUIPMENT RELIABILITY SERVICES ® First Fill / Flushing / Polishing Package Contamination, whether particulate, water or gas, has no positive impact on a lubrication or hydraulic system. In fact the only certainty is that it will cause damage, leading to premature failure of components (including the lubricant), costly repairs and a general lack of reliability. Dirty / Wet Oil = High Costs! New System with Built-in Contamination System with Effective Filtration ISO 24/22/20 Relevant Life – 1 ISO 15/13/11 Life Extension – 6 – 8 times Modern technology now exists that, when correctly applied will cost effectively remove unwanted contamination and bring the system cleanliness into an acceptable operating zone. Effect of Water on Component Life Rolling Element Bearings can lose 75% of their life due to water before the oil even appears cloudy – 0.1% water in oil 0.1% : Relevant Life – 1 0.01% : Relevant Life – 3.3 times

First Fill Flushing Polishing Package draft 4 Fill Flushing Polishing Package.pdf · High Velocity flushing that generates Reynolds Numbers > 5000, is a specialised field and should

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Page 1: First Fill Flushing Polishing Package draft 4 Fill Flushing Polishing Package.pdf · High Velocity flushing that generates Reynolds Numbers > 5000, is a specialised field and should

'Harness the Power of Lubrication Reliability' www.lubeng.com.au infoline: 1800 676 699

1.

EQUIPMENT RELIABILITY SERVICES®

First Fill / Flushing / Polishing Package

Contamination, whether particulate, water or gas, has no positive impact on a lubrication or hydraulic system.

In fact the only certainty is that it will cause damage, leading to premature failure of components (including the lubricant), costly repairs and a general lack of reliability.

Dirty / Wet Oil = High Costs!

New System with Built-in Contamination System with Effective Filtration ISO 24/22/20 Relevant Life – 1 ISO 15/13/11 Life Extension – 6 – 8 times Modern technology now exists that, when correctly applied will cost effectively remove unwanted contamination and bring the system cleanliness into an acceptable operating zone.

Effect of Water on Component Life

Rolling Element Bearings can lose 75% of their life due to water before the oil even appears cloudy – 0.1% water in oil

• 0.1% : Relevant Life – 1

• 0.01% : Relevant Life – 3.3 times

Page 2: First Fill Flushing Polishing Package draft 4 Fill Flushing Polishing Package.pdf · High Velocity flushing that generates Reynolds Numbers > 5000, is a specialised field and should

'Harness the Power of Lubrication Reliability' www.lubeng.com.au infoline: 1800 676 699

2.

EQUIPMENT RELIABILITY SERVICES®

First Fill - New or Refurbished EquipmentIf not managed correctly, new or refurbished equipment has an increased risk of failures during the early period of operation. Commonly known as ‘Infant Mortality’, equipment may suffer damage to components that ultimately leads to the plant item failing or needing to be repaired, even though it is brand new.

Taking a pro-active approach to the management of fluid cleanliness on these new and refurbished plant items can significantly reduce the risk of these early breakdowns.

Whether you are bringing a high value gas turbine into service or completing the refurbishment of recirculating lube system, an effective process to fill the system with new oil and make sure it is clean and dry will be critical.

Lubrication Engineers has extensive knowledge and experience in the First Fill and Flushing service that will ensure your new equipment is ready to operate, trouble free, safely and quickly.

Mobile Filtration Units

250LPM VFD Trolley 200LPM VFD Trolley

Page 3: First Fill Flushing Polishing Package draft 4 Fill Flushing Polishing Package.pdf · High Velocity flushing that generates Reynolds Numbers > 5000, is a specialised field and should

'Harness the Power of Lubrication Reliability' www.lubeng.com.au infoline: 1800 676 699

EQUIPMENT RELIABILITY SERVICES®

System Flush ServiceHigh Velocity flushing that generates Reynolds Numbers > 5000, is a specialised field and should only be undertaken by companies with the right equipment and associated process to complete the task.

Flushing Skids

2,270LPM – VFD Flushing Skid

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Utilising the latest filtration technology, Lube Eng. can provide a flushing service that will meet OEM requirements and get the job done quickly, thus saving money by bringing the equipment into service sooner.

A key component of the flushing service will be the real time analysis of the process, using both in-line and off-line oil analysis, with the results included in the final process report.

Page 4: First Fill Flushing Polishing Package draft 4 Fill Flushing Polishing Package.pdf · High Velocity flushing that generates Reynolds Numbers > 5000, is a specialised field and should

'Harness the Power of Lubrication Reliability' www.lubeng.com.au infoline: 1800 676 699

EQUIPMENT RELIABILITY SERVICES®

System / Fluid Polishing Service

Vacuum Dehydration Mobile Filtration for Water Removal Particulate Removal

20LPM Unit 120LPM Trolley

Lubrication Engineers highly experienced service team are fully equipped to quickly and efficiently get your critical equipment to the required level of cleanliness and back in service.

Contact Lubrication Engineers Service on 1800 676 699 or [email protected]

Even with correctly designed lubrication systems, situations occur that require additional filtration equipment to be utilised in order to bring the fluid and hence the system back within the fluid cleanliness specification.

Lubrication Engineers can now offer a range of equipment to remove particulate, water and even gas contamination from your lubrication and hydraulic systems.

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