Fireye, Inc.

The Combustion Control Specialists

PPC4000 COMBUSTION EFFICIENCY

SYSTEM

ProgramFireye, Inc.

• What These Systems Do

• Product Overview

• Key Customer Benefits

• Comparative Advantages

• Examples/ Case Studies

• Contact Details

• Questions and Answers

The Combustion Control Specialists

What These Systems Do?Fireye, Inc.

The Combustion Control Specialists

Linkage Control

Air

Fuel

Mod Motor

Fireye, Inc.

What These Systems Do?

Linkage Control

Air

Fuel

Mod Motor

Fireye, Inc.

What These Systems Do?

Parallel Positioning Control

Air

Fuel

Fireye, Inc.

What These Systems Do?

• Parallel Positioning – Repeatable Ratio Control

• Precise Load Regulation/ Firing Rate Control

• O2 Trim Control

• Lead Lag / Boiler Sequencing

• Alarm Handling

• Night Setback

• Interface with BurnerLogiX or Existing Safeguard

Fireye, Inc.

Multi - Features

What These Systems Do?

The Combustion Control Specialists

Fireye, Inc.

The Combustion Control Specialists

Product Overview

Keypad / Display

5.5” x 4” x2”

PPC4000 Controller5” x 7” x 4”

Fuel/Air Actuators *

4.5” x 3.3” x 3.7”

6.6” x 4.0” x 5.5”

* Two Sizes Shown 4Nm, 20Nm

O2 Stack Probe21” x 5.0” approx

“If a customer upgrades his equipment purchase to include a Combustion

Efficiency System, what will he be getting?”

Fireye, Inc.

The Combustion Control Specialists

Key Customer Benefits

Centered around the Value Proposition

Fuel Injector vs Carburetor!

The Combustion Control Specialists

Fireye, Inc.

Key Customer Benefits

Fireye, Inc.

The Combustion Control Specialists

1. PAYBACK

Fuel Savings (in the region of 5 to 7%)

2. EMISSIONS REDUCTION

CO2 Greenhouse Gas reduction

3. BACT

Top of the line control no better technology available

4. GREEN SOLUTION

Good for the customer long term objectives

5. RELIABILITY

Tamper proof, repeatable combustion control

Key Customer Benefits

Fireye, Inc.

The Combustion Control Specialists

Ease of Use

• Wiring - Removable plugs, Quick Disconnect Options

• Full Text Informative Display

• Clear Diagnostics

• Simplified Menu Structures,

• Easy Programming Steps,

• Quick Function Keys, Help Keys

• SD Memory Card

• Self Tuning and Auto Commissioning

Comparative Advantages

Customer’s are concerned

over Complexity

Fireye, Inc.

The Combustion Control Specialists

Accuracy and Repeatability

• Precision stepper motors with positional feedback

• Fireye Tested for > 500,000 operations at full load

• Self Tuning PID Control Loops

• Affordable O2 Trim closed loop control

• SD Card Safely Stores All Data

• Proven Modbus Communications

• Targeted Energy Saving Features

Comparative Advantages

Customer’s are concerned over long term

Energy Savings

Fireye, Inc.

The Combustion Control Specialists

Overall Value

• Lower cost O2 technology brings advantages of O2 Trim within reach of smaller capacity boilers

• Replaceable O2 Sensor Cartridge

• Platform Based - Expandability

• Small Footprint for Low Cost Retrofit

Comparative Advantages

Customer’s are concerned over Cost vs

Payback

Fireye, Inc.

The Combustion Control Specialists

Fireye focus on TECHNICAL & FIELD SUPPORT

Comparative Advantages

Customer’s are concerned over Support

Real People, Real Service, Real Support

Nexus Comparative Advantages

AIR SERVO CONTROL

FUEL SERVO CONTROL

DISPLAY

CONTROLLER

PROCESS SENSOR

O2 PROBE

8625 Lbs/hr Steam - 250HP Examples

1.4 mmBTU’s/hr – 50HPExamples

30,000 lbs/hr – 900HPExamples

Sealed Air Paper Production Modena Pennsylvania

Steam production plant was converted to provide independent servo positioning motors for No 6 fuel oil and natural gas. Closer control of the target steam set point and increased burner turndown helped eliminate over and undershoot and greatly reduced cycling even during periods of low load. This was a fairly old system but despite this an excellent result was achieved. Initial indications from Tom Krall of Sealed Air indicated that they are saving around three gallons of oil per ton of paper. This works out to be around $30K annually.

40,000 lbs/hr

Case Studies

Phonecia InterContinental Hotel Beirut Lebanon

Unit 2 400HP Donlee boiler firing light oil. The hotel energy monitoring calculated costs before and after allowing for degree days and fluctuations in load. The units supply steam absorption chillers so constant load as is the temperature year to year. Variances in fuel costs were calculated and the savings were run at $250 a day, just over $90,000 per year.

Most saving in this case was from improved combustion and this was poor prior to installation. O2 was reduced from greater than 8% across the firing range to 3% at high fire to 4 % at low fire. Variable speed drive on the fan assisted in electrical savings calculated at 42% of previous costs. Based on the saving all three boiler on the site are now fully converted

Case Studies

Case Studies/ Site Reports

Find more at www.fireye.com

Select “Products” or “Markets Served” link

Fireye, Inc.

The Combustion Control Specialists

                                                 

Site ReportsSpecific benefits our customers have obtained...MORE

                                                

Questions? Questions? For more information contact us at:For more information contact us at:

www.fireye.comwww.fireye.com

Fireye, Inc.

The Combustion Control Specialists

603 432 4100 Office