FIREFIGHTING EQUIPMENT - POKmedia.pok.fr/Doc/MOP_DIV_01267_EN.pdf · POK SAS I Les Guignons 10400 Nogentsur-Seine FRANCE Tel : 03 25 39 84 78 Fax : 03 25 39 84 90 Email : francepokfr

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCETel : 03 25 39 84 78 - Fax : 03 25 39 84 90 - Email : [email protected] - Web : www.pok.fr

FIREFIGHTING EQUIPMENT

"BIPOK"2-way gated wyes

DOC 2052 EN Rev.A - 20/01/2014

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Identification

FIELD VALUEType of Product 2-way gated wyesProduct 2 way gated wyes “BIPOK” with ball valve.

Product Referenced

2 way gated wyes “BIPOK” with ball valve - 1 inlet / 2 outlet - Long handles

Images created with reference : 03205Documentation Number 2052Language EnglishCreation Date 20/01/2014Last Modification Date -

Revisions Rev. A - 20/01/2014 : - Original File

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCETel : 03 25 39 84 78 - Fax : 03 25 39 84 90 - Email : [email protected] - Web : www.pok.fr 3

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Identification Summary

IDENTIFICATION .......................................................................................................2SUMMARY ..................................................................................................................3INFORMATION ...........................................................................................................4

• Introduction ...................................................................................................4• Dismantling and warranty ................................................................................4• Usage ...........................................................................................................5

INFORMATION ...........................................................................................................5PRESENTATION .........................................................................................................6

MAIN VIEW ..........................................................................................................6CHARACTERISTICS ...............................................................................................7

• Construction ..................................................................................................7• Hydraulic Characteristics .................................................................................7

OVERALL DIMENSIONS ..........................................................................................8OPERATING MANUAL .................................................................................................9

• Connection ....................................................................................................9• Opening ........................................................................................................9

MAINTENANCE .........................................................................................................10• Procedures for testing and maintenance .......................................................... 10• Inlet coupling leaks .......................................................................................10• Flange leaks ................................................................................................10• Replace axis gaskets .....................................................................................11• Replace ball valve gaskets .............................................................................11• Spare Parts ..................................................................................................12• Storage conditions ........................................................................................12• Cleaning ......................................................................................................12

EXPLODED VIEW AND BILL OF MATERIALS .............................................................13NOTES .....................................................................................................................14


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Information

• IntroductionPlease read this manual before using the equipment.

Use, maintenance, or any other operation of the equipment must be done by staff trained for the use of this equipment and aware of any safety rules.

While using the 2-way gated wye (use, maintenance, installation, ...) it is important to wear personal protective equipment.

• Dismantling and warrantyThis equipment has a warranty of 1 year for any fabrication default, except where covered by special written agreement.

The exploded view and bill of materials are not a dismantling manual.

Any dismantling or maintenance operation of the device must be done with water supply turned off.

Dismantling and/or modification of the equipment outside POK SAS factory is allowed only in compliance with procedures described in this manual, and therefore does not affect the warranty.

If the equipment is repaired, the spare parts must be supplied by POK SAS. If not, technical characteristics listed in this document won’t be valid, the warranty will void and POK SAS responsibility will not apply.

If maintenance operation damage parts, the warranty may not apply if the procedure has not been carried out properly in accordance with this manual. Although this is not explicitly stated in instructions, use and wear of protective equipment are obligatory during maintenance operation. POK SAS cannot be responsible of any damage or accident which may occur during the dismantling. If this obligation is not met, please refer to the tools instructions guides for more details.

Only POK SAS can ensure proper and safe functioning of the equipment. Therefore POK SAS will not be liable for any damage or accident caused by dismantling of the equipment outside its workshop.

Do not modify the equipment, it may not be working or be dangerous for use. Any modification not approved by POK will void the warranty.


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Information

• UsagePlease respect the technical limits of the equipment. This device is guaranted for the working pressure PN 16.

It is important to be informed of the any safety regulations relating to your environment before using the equipment.

The apparatus can not be used if any part is missing or damaged.

Before placing the 2-way gated wye in service, check that the device is not clogged and that the handle turn softly.

In case of fire that occurs near or caused by electrical installations, it is imperative to:1) Cut of power supply as soon as possible2) Maintain a safety distance as far as possible.

It is recommended to clean the device with clear water, both externally and internally (flow water threw it) after each use.

In case of repeated use of seawater or brackish water, it is recommended to dismount the 2-way gated wye once a year, and to clean all the pieces, and then remount the device using the spare parts kit (available on request). This operation can be performed by POK at a price available on request.

POK SAS can not be held responsible for any accidents involving the use of the equipment if safety and usage instructions are not followed.


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Main view

Presentation

POK SAS supplies a number of different couplings with our products. Depending

on your order the coupling may be different from that shown.

MARK DESIGNATION1 Body2 Feet3 Carrying handle4 Long shutoff handle

5Swivel inlet coupling DSP DN 65 with lock

Note : A different coupling is available upon request. See our catalogue for more information on couplings.

6Swivel outlet coupling DSP DN 40 without lock



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Characteristics

Presentation

DESIGNATION VALUEBody, swivel inlet coupling, outlet coupling, ball valve

• Aluminium alloy• Polyester paint coating.

Screws and axis • Stainless steel

• Construction

DESIGNATION VALUE

Inlet

• Swivel coupling DSP DN 65 with lock


Outlet

• Coupling DSP DN 40 without lock


Working pressure • 16 barTest pressure • 25,5 barValve type • 1/4 turn ball valve

• Hydraulic Characteristics


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Overall dimensions

Presentation

260 mm 183 mm

291 mm

136 mm

170 mm

Weight : 4,26 Kg

Weight and dimensions depend on the coupling type.


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Operating ManualOverall dimensions

Presentation

• ConnectionConnect each hose and check each coupling is properly locked.

• OpeningOpen softly valve of the hose you need to supply. If valves are suddendly opened or closed, the pressure will increase. It may damage the hose or injure somebody.


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Maintenance

• Procedures for testing and maintenanceBefore each use of the 2-way gated wyes check that : 1) No part is damaged, broken or missing. 2) That the inlet swivels freely 3) The opening and closing of each valve

• Inlet coupling leaks

• Flange leaks

1 - Unscrew the inlet coupling (Mark 17).2 - Clean the threaded parts of the coupling (Mark 17) and the body (Mark 1).3 - Install a new flat gasket (Mark 18). Apply grease on the gasket before reassembling.4 - Glue (Loctite 243) and screw the coupling on the body.5 - Ensure that the inlet coupling turns freely.

1 - Unscrew the nuts (Mark 7) and remove the flange (Mark 5) and the screws (Mark 6).2 - Clean the gasket seat on the body (Mark 1) and the flange (Mark 5).3 - Install a new O ring N°37 (Mark 4). Apply grease on the gasket before reassembling.4 - Glue screws (Loctite 243) and screw the flange on the body.

REP QTE DESIGNATION REF1 1 Body 02427

17 1 Swivel coupling DN 65 with lock015560179201580

18 1 Flat gasket for thread 2’’1/2 BSP -

REP QTE DESIGNATION REF1 1 Body 024274 1 O ring N°37 -5 1 Flange DN40 025526 4 Screw CHC M6-20 -

7 4 Nut H M6 -


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Maintenance

• Replace axis gaskets

• Replace ball valve gaskets

1 - Unscrew upper and lower axis (Mark 11).2 - Remove the handle (Mark 10).3 - Remove O ring N°7 (Mark 15). Take care not to scratch groves.4 - Install a new O ring N°7 (Mark 4). Apply grease on the gasket before reassembling. 5 - Replace all parts, glue and screw axis screws (Loctite 243).

1 - Follow previous procedures to unscrew flange and axis screws.2 - Remove the ball valve gasket (Mark 3) and the ball valve (Mark 2).3 - Remove the valve axis (Mark 12 and 13) and O ring N°12 (Mark 16). Take care not to scratch groves. 4 - Install a new O ring N°12 (Mark 16). Apply grease on the gasket before reassembling. 5 - Replace all parts, glue and screw axis screws (Loctite 243).

REP QTE DESIGNATION REF10 1 Long shutoff handle 02401

11 2 Screw for valve axis 02602

15 2 O ring N°7 -

REP QTE DESIGNATION REF2 1 Ball valve Ø35 02615

3 1 Ball valve gasket Ø35 02403

12 1 Valve upper axis 02405

13 1 Valve lower axis 02541

16 2 O ring N°12 -


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Maintenance

• Spare PartsAccording to the conditions of use and storage, some parts could deteriorate quicker than others. Contact our commercial service to obtain more information about return conditions or to receive spare parts. Use the exploded view diagrams and bill of materials to identify the parts needed.

• Storage conditionsStore the equipment in a clean environment, mud, sand or other element could impede operation of the equipment, and in rare cases damage it.

• CleaningIt is recommended to clean the 2-way gated wye with clear water, both internally and externally (pass water under pressure) after each use.

In case of repeated use of seawater or brackish water, it is recommended to dismount the 2-way gated wye once a year, and to clean all the pieces, and then remount the device using the spare parts kit (available on request). This operation can be performed by POK at a price available on request.

Exploded View and Bill of Materials

Bill of Materials


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MaintenanceExploded View and Bill of Materials

Bill of Materials

MARK QTY DESIGNATION REF1 1 Body 02427

2 1 Ball valve Ø35 02615

3 1 Ball valve gasket Ø35 02403

4 1 O ring N°37 -

5 2 Flange DN40 02552

6 8 Screw CHC M6-20 -

7 8 Nut H M6 -

8 1 Carrying handle 10534

9 1 Screw STHC PL M8-25 -

10 2 Long shutoff handle 02401

11 4 Screw for valve axis 02602

12 2 Valve upper axis 02405

13 2 Valve lower axis 02541

15 4 O ring N°7 -

16 4 O ring N°12 -

17 1 Swivel coupling DN 65 with lock015560179201580

18 1 Flat gasket for thread 2’’1/2 BSP -

19 2 Guillemin symetric coupling DN 40 FM 1’’1/2 04084

20 1 Flat gasket for thread 1"1/2 BSP -


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Notes

Documents

FIREFIGHTING EQUIPMENT - POKmedia.pok.fr/Doc/MOP_DIV_01267_EN.pdf · POK SAS I Les Guignons 10400 Nogentsur-Seine FRANCE Tel : 03 25 39 84 78 Fax : 03 25 39 84 90 Email : francepokfr