Design for Manufacturing and Environment Document

WatchGuard Technologies. Doc #480-2528-001 Rev. A Page 1 of 18 Authorization and Revision History for this document is available in the WatchGuard ECO system

Firebox X PeakDe-manufacturing

Instructions

Document Number: 480-2528-001

Design for Manufacturing and Environment Document

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1.0 Purpose This instruction defines the de-manufacturing process for the recovery of this product family as it pertains to recycling of the major product components. 2.0 Scope This instruction applies to the following product family and family part numbers. Product Family Name Family part #’s (not necessarily inclusive) Firebox X Peak Firebox X5000, X6000 and X8000; all

revisions

Design for Manufacturing and Environment Document

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3.0 Instruction

3.1 -Remove labels and rubber feet

3.2 –Remove side screws holding upper chassis to lower, and disengage halves

Material removed (part Desc or P/N & material type)

Instruction visual

Labels Cert. label: 0791-00x– Metalized poly-film; 1 ea. Made in Taiwan: xxxx-xx - Poly-film; 1 ea. (if applied)

Labels Mfr. label: 1270-00x - Poly-film; 1 ea. Product UPC/Serial: 1621-00x - Poly-film; 1 ea. Input power: 1270-00x - Metalized Poly-film; 1 ea. (opposite side of pictured unit)

Remove labels

Remove labels

Design for Manufacturing and Environment Document

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3.3 –Remove Mylar Insulator from Chassis Top

Material removed (part Desc or P/N & material type)

Instruction visual

Screws 1947-00x - Philips flat-head; Stainless steel; 4 ea. Warranty void label 0230-00x - Poly-film; 1 ea. UPC/Serial number 1621-00x - Poly-film; 1 ea. Hex-head standoff 1197-00x- Hex-head; brass, 2 ea.

Remove screws; 4 ea.

Disengage by sliding top off bottom

Remove Hex-head standoffs; 2 ea.

Remove Hard-drive bay by loosening thumb screws and pulling unit out; 2 ea. It may just be cover

Remove labels; UPC not pictured

Design for Manufacturing and Environment Document

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Material removed (P/N & material type)

Instruction visual

Chassis Top 1956-00x- 20Ga. EG w/powder coat paint (Interpon 700 -epoxy/polyester) Mylar insulator 1969-00x- Mylar; 11x18cm w/adhesive; 1 ea.

Remove mylar; 1 ea.

Design for Manufacturing and Environment Document

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3.4 –Remove power supply

Screws 1951-00x – Philips pan-head w/split washer; Steel/zinc; 4 ea. Power supply 1945-00x – Power supply assembly; 1 ea.

Material removed (part Desc or P/N & material type)

Instruction visual

Mylar insulator 1969-00x- Mylar; 11x18cm w/adhesive; 1 ea.

Disconnect cables

Remove cable assemblies

Remove screws, 4 ea.

Remove mylar; 1 ea.

Design for Manufacturing and Environment Document

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3.5 – Remove power entry and power supply from bottom chassis

Material removed (P/N & material type)

Instruction visual

Screws 1951-00x – Philips pan-head w/split washer; Steel/zinc; 1 ea. Power cable entry assy 2063-00x- Cable assy; 1 ea.

Screws 1949-00x –Philips flat-head; Steel w/black oxide; 2 ea. Rocker power switch 2061-00x- OEM switch; 1 ea. Power entry module 2062-00x- OEM power entry module; 1 ea.

Remove screw

Disconnect cables from power entry modules

Remove screws, 2 ea.

Remove switch and power entry

Design for Manufacturing and Environment Document

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3.6 –Remove Cables, Battery, DIMM Memory and IC Heatsink from Main PCBA

Material removed (P/N & material type)

Instruction visual

Battery 0301-00x – CR2032, Lithium; 1 ea. Heatsink 1964-00x - Aluminum; 1 ea. Heatsink clip 1965-00x - Stainless steel; 1 ea. Memory DIMM 1979-00x – PCBA; 2 ea. Cable assembly, COM 1938-00x – Flat cable assembly, 5 CM; 1 ea. Cable assembly, LCM 1939-00x – Flat cable assembly, 5 CM; 1 ea. .

Disconnect cables

Disassemble

Remove battery Remove heatsink and clip

Remove DIMMs

Design for Manufacturing and Environment Document

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3.7 – Remove Hard-drive Bay and Disassemble the HDD Blank (if no optional HDD installed)

Material removed (P/N & material type)

Instruction visual

Battery warning label 0777-00x – Philips pan-head; Steel/zinc; 4 ea.

Remove label

Remove screws, both sides, 2 ea.

Unscrew four points

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Material removed (P/N & material type)

Instruction visual

CPU Heatsink 1941-00x – Copper; 1 ea. Heatsink cover 2049-00x – 20Ga. EG; 1 ea. Screws 1197-00x – Philips flat-head; Steel/zinc; 4 ea

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3.8 – Remove Compact Flash and Cover

Material removed (P/N & material type)

Instruction visual

Screws 1951-00x – Philips pan-head w/lock washer; Steel/zinc; 2 ea

CF cover 1505-00x - 20Ga. EG w/powder coat paint (Interpon 700 -epoxy/polyester) CF Card 0554-00x – Integrated PCBA Compact Flash device; 1 ea.

Remove CF by pulling away from connector

Remove screws, 2 ea

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3.9 – Remove Fan Assembly and Disassemble

3.10 – Remove Guide Rails from Hard-drive bay

Material removed (P/N & material type)

Instruction visual

Fan housing 1959-00x - 20Ga. EG w/powder coat paint (Interpon 700 -epoxy/polyester) Screws 1948-00x - Phillips, flat-head; Stainless steel; 6 ea. Chassis fan 1940-00x- Fan assy.; 3 ea. Fan control PCBA 1983-00x – PCBA; 1 ea. Screws 1951-00x - Phillips, pan-head w/lock washer; Steel/zinc; 2 ea. Fan module guides 1967-00x – Nylon; 2 ea.

Disconnect cables from PCBA

Remove fan assembly

Remove PCBA screws, 2 ea

Remove fan screws, 6 ea

Remove guides; 2 ea.

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Material removed (P/N & material type)

Instruction visual

HDD module guides 1968-00x – Nylon; 2 ea.

Remove guides

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3.11 – Remove Main PCBA from Bottom Chassis

Material removed (P/N & material type)

Instruction visual

Screws 1951-00x – Philips pan-head w/lock washer; Steel/zinc; 11 ea Main PCBA 1981-00x – PCBA; 1 ea

Remove screws; 11 ea.

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3.12 – Remove Display and Control PCBA’s from Bottom Chassis

Material removed (P/N & material type)

Instruction visual

LCD lens xxxx-00x – Lexan HP92S; 1 ea. LED light-pipe xxxx-00x –PC Bay 6457-551045; 1 ea Bezel main (painted) 2036-00x –PC/ABS FR110-3086, painted with ; 1 ea.

Depress tabs to remove bezel

Remove light-pipe and LCD lens

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3.13 – Remove LCM Assembly from Bottom Chassis

Material removed (P/N & material type)

Instruction visual

Screws 1951-00x – Philips pan-head w/lock washer; Steel/zinc; 3 ea

Screws 1947-00x - Philips flat-head; Stainless steel; 1 ea. Chassis bottom 1953-00x- 20Ga. EG w/powder coat paint (Interpon 700 -epoxy/polyester)

Remove screws; 3 ea.

Remove screw; 1 ea.

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3.14 –Disassemble LCM Module

Material removed (P/N & material type)

Instruction visual

Screws 1950-00x – Philips pan-head; steel/zinc ; 2 ea. LCD 1595-00x – OEM LCD assembly ; 1 ea. Spacers 1966-00x – Nylon ; 2 ea. Post supports 1970-00x – Nylon ; 2 ea. PCBA 1982-00x – PCBA ; 1 ea. Support bracket 1952-00x – 24 Ga. EG ; 1 ea

Remove screws; 2 ea.

Pull from nylon posts

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4.0 Applicable Documents

5.0 Revision History REV. NO.

REV. DATE REVISED SECTION REASON ECO#

A 10/10/2005 n/a Initial Release 0712