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Finding the right WMS: A guide to the different types, the value, and your options to improve efficiency, throughput and cost September 6, 2012

Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

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Page 1: Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

Finding the right WMS:

A guide to the different types, the value, and your options

to improve efficiency, throughput and cost

September 6, 2012

Page 2: Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

© 2011 SAP AG. All rights reserved. 2

Today’s Speakers

Steve Banker

Service Director, SCM

ARC Advisory Group

[email protected]

Richard Kirker

Solution Owner

Warehouse Management

[email protected]

Andres Botero

Global Lead

SCE Marketing

[email protected]

Page 3: Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

3 © ARC Advisory Group

Warehouse Management Defined

A warehouse management system’s primary mission is to manage a ware-house’s resources,

including space, labor, equipment, tasks, inventory, and material flows. At ARC we define a WMS as a real-time solution that utilizes radio

frequency, voice recognition, radio frequency identification (RFID), or real-time location

systems.

One of the Most Mature Enterprise Applications

•Over 30 Years Old

•$1.3 Billion Market Growing at Over 7% per year

Page 4: Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

4 © ARC Advisory Group

Best Technologies for Reducing Costs in the Warehouse

Over the past five years, which technology implementation has led to the greatest reduction in warehousing costs at either an individual warehouse or network of warehouses?

1,9%

3,8%

5,8%

5,8%

7,7%

9,6%

9,6%

13,5%

42,3%

0,0% 15,0% 30,0% 45,0%

Other Material Handling

Other Automatic Identification

Other Software

Automatic Storage and RetrievalSystems

Conveyors and High Speed Sortation

Inventory Planning Software

Labor Management

Voice Recognition Units

Warehouse Management

Page 5: Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

5 © ARC Advisory Group

Payback Period for WMS

What was your payback period for this technology (brand new WMS or upgrade)?

9,1%

13,6%

22,7%

22,7%

18,2%

13,6%

0,0% 10,0% 20,0% 30,0%

Not yet obtained

Greater than 3 years

Between 2 and 3 years

Between 1 and 2 years

Between 6 months and 1 year

Less than 6 months

Page 6: Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

6 © ARC Advisory Group

WMS Solutions Exist on a Continuum

SAP EWM is Best of Breed, SAP WM is a Mid-Range Solution

WMS Continuum

WMSLight

WMSMid-Range Solutions

Best-of-Breed

Page 7: Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

© 2012 SAP AG. All rights reserved. 7

SAP's Warehouse Management History (1994–2012) A long history of warehouse management business, process, and IT expertise

1994 2006 2012

SAP R/3:

warehouse

management

functionality

(SAP R/3 2.0–4.7)

SAP Supply Chain Management (SAP SCM)

SAP EWM application

….

Best-in-class

warehouse

management

(SAP EWM 7.0–7.02)

Advanced

warehouse

management

(SAP EWM 5.0– 5.1)

Distribution

center

logistics

Goods storage

Logistics execution

… (SAP EWM 9.0)

Page 8: Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

© 2012 SAP AG. All rights reserved. 8

SAP WMS products: from ERP WM to EWM New generation warehouse process flexibility, performance and coverage

SAP SCM Extended Warehouse

Management

(Strategic investment solution /

strong roadmap)

SAP ERP Warehouse

Management

(Continuous

improvement /

maintenance)

Migration

Tools

Basic warehouse processes

Simple warehouse operations

Small & medium-sized

warehouses

Comprehensive warehouse mgmt. processes

Full process transparency

Flexible automated processes

High performance, high volume

warehouse operations

Medium & large-sized warehouses

Mid-Range Best-of-Breed

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9 © ARC Advisory Group

Factors to consider

Starting point

• Any WMS or AutoID in place?

• Standard ERP across company in place?

Cost

TCO

Type of warehouse (DC, spare parts, factory)

No. of warehouses in network

Complexity of warehouses

Likely need for flexibility (downstream vs. upstream in supply chain)

Integration considerations

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© 2012 SAP AG. All rights reserved. 10

SAP Supply Chain Execution Platform

SAP Event Management (Track & Trace)

SAP Transportation

Management

SAP Extended

Warehouse Mgmt.

Supply Chain Execution Platform

Supply Chain Execution Platform

Synchronized solution delivery

SCE Suite implementation in 1 instance

Out-of-the box SCE integration

SAP ERP • Order-to-Cash

• Procure-to-Pay

• Dangerous Goods Mgmt.

SAP GTS • Customs & compliance mgmt.

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© 2011 SAP AG. All rights reserved. 11

Common EWM drivers over ERP WM

Warehouse Order Creation – System creates optimized work

packages (e.g., pick-path, pallet build, etc.)

Sophisticated wave management

Advanced Yard Management Functionality

Deconsolidation/fanning

Slotting

Rearrangement (change bin assigned to product because of a

change in activity or other characteristic)

Advanced labor management functionality

Internal routing – warehouse moves can be granularly modeled by

process or layout

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© 2011 SAP AG. All rights reserved. 12

Common EWM drivers over ERP WM (2)

Advanced replenishment techniques of forward picking areas

Native integration with Environmental, Health & Safety (EH&S) for

route determination, storage checks, dangerous goods paperwork

Flexible mobile data entry framework

(e.g., screen modification wizard, exception handling, etc.)

Improved analytics with delivered BI and BOBJ Content

(Crystal Reports, Xselsius Dashboard)

Warehouse Monitor as central reporting and management tool

Proven performance in high-volume environments

More enhancement capabilities without modifications

Goods Receipt Optimization

(ability to check existing inbound deliveries or create new inbound

deliveries from expected goods receipts)

EGF (Easy Graphics Framework) for creating Dashboards

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© 2011 SAP AG. All rights reserved. 13

Common EWM drivers over ERP WM (3)

Advanced connection Material Handling Equipment without

middleware (direct control at pLC level)

Removes restrictions in serialization

Removes restrictions regarding Handling Units

Native RFID integration with Auto-ID Enterprise

Automatic stock adjustment with plant-to-plant delivery discrepancy

Initiation of all warehouse activities from EWM even as decentralized

deployment (e.g., putting stock on hold, restricting batches, scrapping)

More integration with more Business Suite components

(e.g., Invoice before Goods Issue)

Production staging in decentralized environment

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© 2011 SAP AG. All rights reserved. 14

Differentiators and value of SAP EWM Comparison of SAP EWM with WM functions of SAP ERP

SAP’s strategic warehouse management solution

Enhanced Visibility and flexibility

Labor management

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© 2012 SAP AG. All rights reserved. 15

Overview SAP EWM Customer & Market Status Strong customer growth and implementation momentum

Facts and figures

Over 120 new customers in 2011

More than 150% new installations in 2011

Over 150 ongoing implementation projects

Productive use of SAP EWM in 20 countries

and 24 industries

Sample customers

Live customers and live sites Customer geographical coverage

Coca-Cola

Enterprises

0

50

100

150

200

250

300

Dec 2007 Dec 2008 Dec 2009 Dec 2010 Dec 2011

Live sites

Live customers

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© 2011 SAP AG. All rights reserved. 16

Who adopts

SAP Extended Warehouse Management and why?

SAP WM and New Customers

Existing ERP customers with legacy or “Niche” warehouse solutions

Existing ERP WM customers

New customers with legacy solutions, multiple solutions, multiple architectures

Manufacturing & Distribution

Consumer Products & Life Sciences

Retail & Wholesale Distribution

Discrete Manufacturing & High Tech

Process Industries & Chemicals

Logistics Service Providers

WM

S S

itu

ati

on

In

du

str

ies

Reduce costs through better warehouse

efficiency, increased labor productivity and

better space utilization

Increase transparency in stock and

processes

Increase flexibility in warehouse process

modeling

Implement customer specific put-away and

retrieval strategies

Quickly onboard new customers

Better manage value added distribution

processes

Strong integration with other SAP solutions

Integrated Material Flow System (MFS) for

automated storage and retrieval

Why do Companies select SAP EWM?

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© 2012 SAP AG. All rights reserved. 17

30% increase in warehouse productivity

The best are leading the way with SAP EWM

Near zero customer-complaint rate

Increased speed and significantly

reduced picking times

20 warehouses live using the same template

34% ongoing labor cost reduction

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© 2012 SAP AG. All rights reserved. 18 Public

Services and ecosystem around SAP EWM Strong service offering and ecosystem

Education

Classroom

training

E-learning

Certification

program

Ecosystem

SAP Community

Network

User group for

SAP EWM

Social networks

for SAP EWM

SAP consulting

practice

24x7 global support

Quality assurance

services and

SAP Safeguarding

Rapid-deployment

solutions

Custom development

Partners

Global partners

Expert logistics

partners

Local partners

Complementary

software products

Service and

support

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© 2012 SAP AG. All rights reserved. 19

SAP EWM Migration Tools & RDS SAP ERP WM > SAP EWM

Migration Tools Accelerated migration of data from WM in SAP ERP to SAP EWM

Migration Tools

Master data migration

Products

Bins

Stock

Physical Inventory

Migration guide

Rapid Deployment Solution

System / data migration support

SAP

EWM

SAP

ERP

Master data,

inventory,…

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20 © ARC Advisory Group

ARC Advisory Group research indicates SAP is #1 in WMS software market segment1

Just released report by ARC titled “Warehouse Management Systems:

Worldwide Outlook 2011-2016” (August, 2012) evaluates market share of all

vendors by geography, segment, category and customer tier.

Results:

SAP is #1 in the WMS software market segment1

SAP EWM’s market share has experienced tremendous growth

SAP is #3 in market share in the overall2 WMS market3

SAP is #1 in overall market share in Latin America and #2 in Asia,

the regions forecast to be the fastest growing in 2011-2016

1. Based on market share.

2. Overall WMS market includes software, maintenance, implementation, and SaaS.

3. If the report had included revenue from the SAP ERP WM product, SAP’s market share would have been even higher.

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21 © ARC Advisory Group

ARC Advisory Group research indicates SAP is #1 in WMS software market segment1

“Some customers tell us that SAP’s EWM solution is becoming functionally rich

enough that it can be considered a best of breed solution.”

“SAP EWM has gained strong traction in the marketplace due to its robust

functionality, interoperability with the SAP suite of solutions, and the large

existing SAP installed base of potential customers.”

“This solution offers robust functionality that includes labor management and

advanced slotting functionality without any extra fees”

“Built-in support for most languages gives the product global appeal.”

“The product has gained traction in the marketplace (the number of live sites

doubled in 2010 and expanded at an even faster rate in 2011) due in part to

offering a robust solution with differentiated functionality.”

SOURCE:

ARC Advisory Group “Warehouse Management Systems: Worldwide Outlook 2011-2016,” 08/2012

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22 © ARC Advisory Group

Wrap up

The WMS market

Value of a WMS

Different types of WMS

Market evolution and SAP EWM

...

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© 2012 SAP AG. All rights reserved. 23

Wrap-up

Best-in-class, integrated warehouse

management solution

Comprehensive, deep warehouse

management expertise

Strong and growing customer base

Strategic investment area for SAP

Integral part of platform road map for

supply chain execution

SAP EWM

Page 24: Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

Thank you!

Questions?

Richard Kirker

Solution Owner EWM

[email protected]

Andres Botero

Global Lead, SCE Marketing

[email protected]

Steve Banker

Service Director, SCM

ARC Advisory Group

[email protected]

Page 25: Finding the right WMS: A guide to the different types, the ... · Over 120 new customers in 2011 More than 150% new installations in 2011 Over 150 ongoing implementation projects

© 2013 SAP AG. All rights reserved.

© 2013 SAP AG. All rights reserved.

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