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Operating InstructionsShaker Mixer

| m m i i i • ©SYSTEM SCHATZ v mTURBULA Type T2 Fwith frequency converter and timer

Willy A. Bachofen AG • Maschinenfabrik • Utengasse 15/17 • CH-4005 Basel

Telephone +41(0)61 6867 100Telefax +41 (0) 61 6867 110Internet www.wab.chE-mail wab@wab.ch

Willy A. Bachofen AG Maschinenfabrik

Dear Customer,

We would like to take the chance to congratulate you. Your decision, to buy the " Shaker Mixer TURBULA® Type T2 F ", will be an investment into the future. Now we take the opportunity and thank you very much for your purchase buy.Whenever you need our support, don't worry! Just contact one of our WAB-Dealers or directly our headquarters. If you have any requests about the operating instructions, or you'd like to give us a comment about it, just tell us. It is our pleasure to help and satisfy you.

And now we wish you all the best with your new investment, and we're sure it is worth it.

Kind regards, your WAB-Team.

Achtung!Nur Originalteile der Firma Willy A. Bachofen AG verwenden

Attention!Use only original parts of Willy A. Bachofen AG!

Attention!N'utilisez que des pieces de rechange d'origine Willy A. Bachofen AG

Shaker Mixer TURBULA® Type T2 F 1

Willy A. Bachofen AG Maschinenfabrik

Table of Contents

Chapter Page

1 Machine Data 4

2 Specifications 52.1 Mixer drive................................................................................................................... 52.1.1 Motor............................................................................................................................52.1.2 Transmission - Frequency converter.......................................................................... 52.2 Shaft bearings.............................................................................................................52.3 Mixing service container............................................................................................. 52.4 Control equipment.......................................................................................................52.5 Instruments and signal elements.............................................................................. 52.6 Mixer equipment..........................................................................................................62.7 Noise information........................................................................................................62.8 Wiring diagram............................................................................................................62.9 Dimensions.................................................................................................................62.9.1 Machine....................................................................................................................... 62.9.2 Control-Box.................................................................................................................62.10 Weight......................................................................................................................... 6

3 Description 73.1 Construction details.................................................................................................... 7

4 Application area and correct operation 84.1 Residual Dangers....................................................................................................... 8

5 Safety 95.1 Explanation of Symbols and Notices......................................................................... 95.1.1 Work-Safety-Symbol.................................................................................................. 95.1.2 Warning-Notice...........................................................................................................95.1.3 Note..............................................................................................................................95.2 General Safety............................................................................................................95.3 Operating Safety.........................................................................................................95.4 Safety during maintenance.......................................................................................105.5 Suggestions for in-house operating guidelines...................................................... 10

6 Requirements at installation point 116.1 Customer supply.......................................................................................................116.1.1 Electricity supply - general..........................................................................................116.1.2 Electricity supply - Frequency converter................................................................... 11

7 Transport and installation 117.1 Transport................................................................................................................... 117.2 Transport by crane, fork lift truck etc....................................................................... 11

8 Components, controls and indicators 12

9 Steps before initial start-up 139.1 Electricity Supply-Frequency converter.................................................................... 139.2 Installation and alignment of the machine...............................................................139.3 Electricity supply - general........................................................................................14

Shaker Mixer TURBULA® Type T2 F 2

Willy A. Bachofen AG Maschinenfabrik

Chapter Page

10 Start-up 1510.1 Strapping of mixing container...................................................................................1510.2 Speed regulation.......................................................................................................1610.2.1 Changing the speed-Frequency converter..............................................................1610.3 Timer regulation........................................................................................................1610.3.1 Timer regulation........................................................................................................1610.4 Switching-on of mixer............................................................................................... 1610.5 Break in production.................................................................................................. 1710.5.1 Defect of Control-Box............................................................................................... 17

11 Maintenance 1811.1 Care and maintenance instructions......................................................................... 1811.1.1 Care............................................................................................................................1811.1.2 Maintenance instructions..........................................................................................1811.1.3 Keep a report book................................................................................................... 1811.2 Changing the rubber straps......................................................................................1811.3 Changing the round belt........................................................................................... 1911.4 Changing the flat-belt............................................................................................... 1911.5 Changing the toothed belt........................................................................................2011.5.1 Disassembling the toothed belt.................................................................................2011.5.2 Mounting and tightening the belt...............................................................................2011.5.3 Align the gearing.......................................................................................................2011.6 Tightening the toothed belt.......................................................................................2111.6.1 tightening the toothed belt........................................................................................ 2111.6.2 Align the gearing.......................................................................................................2111.7 Repairs.......................................................................................................................21

12 Fault / Cause / Remedy 22

13 List of replacement and wearing parts 2413.1 Replacement and wearing parts...............................................................................24

Appendix:

Fax order Wiring diagram Boring diagram

Shaker Mixer TURBULA® Type T2 F 3

Willy A. Bachofen AG Maschinenfabrik

1 Machine Data

Customer's Name

Customer's Address

Machine Name: Machine Type: Machine No.:Date of Manufacture:

TURBULA® T2 F 07 11 64 2007

Manufacturer's address: Willy A. Bachofen AGMaschinenfabrik Utengasse 15/17 CH-4005 BaselTel.: +41 (0) 61 6867 100Fax: +41 (0) 61 6867 110Internet: www.wab.ch E-mail: wab@wab.ch

Customer Service Address: Glen Mills Inc.220 Delawanna Avenue Clifton, N.J. 07014 USATel.: +1 973 777 0777Fax: +1 973 777 0070Internet: www.glenmills.com E-mail: staff@glenmills.com

Country of Origin: Switzerland

Copyright© Willy A. Bachofen AG Maschinenfabrik 1997

(ISO 9001 certified)

When ordering spare parts please quote:Machine Type / Machine No.Drawing no. + Fig./ Real pos.Description + Item no.Required quantity(Please use also the fax-order in the appendix !)

The type plate is situated on the right side of the machine, (point of view from the machine-front).

NoteOnly original WAB parts must be used. WAB does not accept any liability for damage result­ing from the use of non WAB spare parts, wear­ing parts or accessories.

Willy A Bachofen AG Maschinenfabrik CH-C005 Base l /Schwei z

e T y p e : T 2F Nr . 970819 e B a u j n h r :1997 G e w i c h t 37 5 k g

1x 230V 60H z 0.18k WIFig. 1]

(Figure is symbolic!)

Shaker Mixer TURBULA® Type T2 F 4

Willy A. Bachofen AG Maschinenfabrik

2 Specifications

2.1 Mixer drive2.1.1 MotorOperating voltage V, Hz 110, 60Nominal capacity kW 0.18Nominal current A 1.4

2.1.2 Transmission - Frequency converter No. 07 11 65Antistatic Roundbelt Type POLYCORDDimension mm 0 5 x 648 +/- 3 mm

Endless Flatbelt Type HATDimension mm 856 x 30 x 1,5

Toothed belt Type PUR AT5Dimension 260 x 12

Speed min'1 20-96 (stepless)(The effective speed of the cage depends on sev­eral influences, and must not correspond to the above mentioned data's.)

2.2 Shaft bearingsMaintenance Life-time lubricated, maintenance free

2.3 Mixing service containerNet Mixing service container Litres Up to 2 LitresMixing service Container-Dimensions max. mm Length 215 m m 0 130 mmMixing service container-filling rate Percent 40 to 99 %

2.4 Control equipmentOn - Switch Type th 5Off - Switch Type th 5Make Tschudin & Heid

Potentiometer Type 10 k£2 linearMake Grieder

Timer Type 815Make Crouzet

Adjustable from Imin to 99hours/59min

Control switch timer ON/OFF Type Q25 WK1RMake Klockner Moller

2.5 Instruments and signal elementsLocking magnet Type 44011-03A EDI 00%, Binder & Geisser(Micro-switch) (ABS161640, Make Matsushita)

To stop or interrupt start with opened safety cover and/or locking of the safety cover when filling the mixer

Magnetic circuit breaker Type PSA 60015, CelducTo stop or interrupt start with opened safety cover and/or side door respectively access door.

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Willy A. Bachofen AG Maschinenfabrik

2.6 Mixer equipmentRubber straps TypeDimensions mm

2.7 Noise information(Emission value to DIN 45635)Idling dB(A)Working operation dB(A)

2.8 Wiring diagramWiring diagram

2.9 Dimensions

No.

2.9.1 MaschineWidth mmHeight (Safety cover retracted) mmHeight (Safety cover extended) mmDepth mm

2.9.2 Control-BoxWidth mmHeight mmDepth mm

2.10 WeightMachine-weight kgWeight Control-Box kg

SBR Black (Normal) Outside diam. 0=89 mm Mat. thickness 0=4mm

<70<70, (Depending on Operation)

160341 / 5534

501393772608

160175300

-37,5-4,4

Fatex red (Special) Outside 0410mm Mat. thickn. 03mm

Shaker Mixer TURBULA® Type T2 F 6

Willy A. Bachofen AG Maschinenfabrik

3 DescriptionThe performance of the TURBULA® shaker mixers is based on a service proved kinetic principle (re­versal kinematics). The fed charge in the service container is subjected to the action of a three- dimensional motion, and therefore mixed.

3.1 Construction detailsMixing service containersThe choice of a suitable service container is free, i.e. service containers made of plastics, glass, aluminium, steel, and other materials may be used unless the size limits imposed by the dimensions of the cage - 130 mm in diameter and 215 mm long - are exceeded

WARNINGThe max. gross weight is 10kg. For more than 5kg load weight and a speed of more than 42rpm using the red rubber straps (special).

CageBy using flexible rubber straps, the container is able to be fixed tight in the cage. Place the free- choice container in the cage, tension the tension collar by using the tension wrench and the rubber straps will hold the container tight in the right posi­tion. (See chap. 10.1)

Shaker Mixer TURBULA® Type T2 F 7

Willy A. Bachofen AG Maschinenfabrik

4 Application area and correct operation

A The "Shaker Mixer TURBULA® Type T2 F" may only be used for the task specified. The correct application is the batch mixing of several substances (liquid - liquid, liquid - solid or solid - solid) or mechanical-chemical surface treatment.

Machine limiting values: max. ambient temp: room temperatureload weight 6kg: max. speed of 97rpmload weight 10kg: max. speed of 67rpm

NoteFor more than 5kg load weight and a speed of more than 42rpm using the red rubber straps (special).

Instructions for Use• We advise that even within the limits of the machine ratings, the mixing process might produce some ex­

cess pressure.• Ensure before operating the machine that the product will not react in an undesirable or even uncontrolla­

ble way to the mixing process.• If you have to expect excess pressure, than you have to use only container which are made for excess

pressure operations. While working and open them, ensure to take attention on the several instructions.

Proper use also includes the compliance with the manufacturer's commissioning-, operation- and servicing-instructions (operating instructions), as well as attention to avoidable inappropriate be­haviour. The machine may only be operated and maintained by qualified employees who are familiar with the machine and have been informed about potential dangers.

Any other uses will be considered improper. The manufacturer does not accept liability for any damages resulting from improper use.

The operating instructions constitute part of the machine delivery and, in the case of resale, must be passed on to the new owner.

4.1 Residual Dangers

A in spite of all precautions, some danger may remain. Residual dangers are potential, not very obvious hazards, such as e.g.:

- Fire risk from leakages- Risks caused by the product such as allergies, skin irritations or burns- Risk because of malfunctions of the control system- Risks involved in operating electronic controls

Shaker Mixer TURBULA® Type T2 F 8

Willy A. Bachofen AG Maschinenfabrik

5 Safety

5.1 Explanation of Symbols and Notices

5.1.1 Work-Safety-SymbolYou will see this symbol next to all safety notices concerning danger to life and limb. Follow these instructions and act with caution. At the same time, all pre­vailing laws and safety and acci­dent prevention regulations must be observed.

• Observe attached notices and warning signs.• Always wear close-fitting clothes while working

the machine.• Tie away and cover long hair. Do not wear jewel­

lery, such as necklaces and rings. They might get caught in the machine and cause injury.

• Immediately see a doctor in case of injuries, accidents or skin irritations.

5.3 Operating Safety

A While working with the cage, rub­ber straps or the product, ensure wearing safety glasses.

5.1.2 Warning-NoticeWARNING marks places where special care should be taken, so that instructions and accurate procedures are followed and damage to the ma­chine avoided.

5.1.3 NoteNote marks places which record application advice or correct working procedures.

5.2 General SafetyThe high performance "Shaker mixer TURBULA® T2 F", hereafter called mixer, is of technically sound construction and operationally reliable. Working procedures are, however, such, that cer­tain places and parts of the mixer cannot be made totally safe without impairing its operation. There­fore, it is of great importance that good personal safety practices be employed to safeguard person­nel and mixer.This mixer can be dangerous if used improperly by untrained personnel or employed for other uses than the one specified.

• Read and carefully observe the mixer's oper­ating instructions as well as its safety notices before unpacking, installing and starting-up the machine.

• Store the operating instructions in an easily ac­cessible place close to the mixer.

• The mixer may only be set up, operated and maintained by authorised, qualified employees, familiar with the machine.

• All local safety and accident prevention regula­tions apply for the operation of the machine; these should be taken note of and adhered to.

• Before undertaking any mixer maintenance work, the mixer must be steady disconnected from any electric sources.

• Secure the mixer against an unexpected restart, while doing maintenance work.

• If the mixer has stopped for no apparent reason, do not immediately switch it back on. It may be the case that someone stopped the mixer to carry out some manual adjustments and has for­gotten to secure it against being restarted. An unexpected restart could lead to serious injuries to a colleague.

• Check, before starting the mixer, whether any tools/devices have been left lying near the mixer. Remove them.

• Immediately replace worn or damaged rubber straps.

• Do not change, dismantle, circumvent or bridge any safety devices.

• Do not disconnect the mixer from the electric sources during the operation. In case of a power failure the safety cover can be open immediately without safety dwell time. This could lead to seri­ous injuries to a colleague.

Shaker Mixer TURBULA® Type T2 F 9

Willy A. Bachofen AG MaschinenfabrikW A B

5.4 Safety during maintenanceAll maintenance and repair work must be carriedout by authorised, qualified personnel. The specialrisks of working on electrical equipment have to betaken into account. Therefore:

• Only allow experienced, qualified personnel to set up the mixer, and only authorised elec­tricians to carry out any electrical work.

• Before undertaking any mixer maintenance work or do rectificate any malfunctions, disconnect the mixer from the electrical sources.

• Replace immediately any notices, warning signs or safety labels that have become damaged or been removed.

• Refit all safety devices that have been taken off for maintenance work.

• Unauthorised alterations and modifications of the mixer impair the safety of its operators and of the mixer itself and should not be undertaken.

• Spare parts must conform to the technical re­quirements of the machine manufacturer.

• Only original WAB parts must be used. WAB does not accept any liability for damage re­sulting from the use of non WAB spare parts, wearing parts or accessories.

5.5 Suggestions for in-house operating guidelines

Operating guidelines are instructions given out by an employer to ensure safe operating processes. They are mandatory instructions imposed by the employer under his right to give directives. The employees are bound by the accident prevention regulations to observe these instructions.The employer's general obligation to draw up and publicise such operating directives is based on national accident prevention regulations.These operating instructions are therefore supple­mented by national accident prevention regulations and environmental regulations.

Employees must agree to and/or be instructed concerning the following:• The operator must agree only to run the machine

in impeccable condition.• The risks involved in the Handling of the materi­

als, and the necessary safety measures and rules of conduct, including instructions for emer­gencies and First Aid.

• Methods and scope of regular inspections con­cerning the safe working condition of the ma­chine.

• Permitted operational data (e.g. settings for the safety and monitoring devices).

• Servicing.• Rectification of malfunctions.• Environmental regulations.• Safe Handling of the product.• The operating company is responsible for ensur­

ing, by way of instructions and supervision, a clean and orderly working environment for the machine.

• The operating company must establish un­equivocal rules concerning the responsibilities for operation and servicing of the mixer, to be ob­served by everyone, so that, from a safety point of view, all responsibilities are clearly defined.

• The mixer operator is obliged to inform his supe­rior immediately of any changes to the machine that could impair its safety.

Shaker Mixer TURBULA Type T2 F 10

Willy A. Bachofen AG Maschinenfabrik

6 Requirements at installation point

Level floor with a permissible surface pressure of at least 56 kg.

Space requirement for operation and mainte­nance:Enough clear space around the mixer for the venti­lation of the machine and to access anything at any time.

6.1 Customer supply6.1.1 Electricity supply - generalFuse according to regulations

6.1.2 Electricity supply - frequency converterFuse according to regulations. Insert the plug of the frequency converter into the cable through-feed (B) of the access cover (26). Duly connect the plug with the junction box outlet (50). (In the appendix you'll find the frequency converter operating in­structions, read and observe them!) See [Fig. 4+5], 7 2 Transport by Crane, fork lift

The machine is delivered in a case, and fastened by using tension robes on a wooden pallet.• Take care when removing the tension robes and

lift the machine carefully out of the case by using the hand grips (A).

7 Transport and installation truck etc.

Transport must be executed by experienced carriers! A Transport by crane, fork lift truck

etc. is dangerous.

7.1 Transport

• Check delivery for transport damage and com­pleteness.

• In case of transport damage, keep the packaging and immediately inform the carrier and the manu­facturer.

• The mixer can be lifted by using the hand grips(A) provided in the machine base.

Fig. 2]

Shaker Mixer TURBULA® Type T2 F11

Willy A. Bachofen AG Maschinenfabrik .W a r

8 Components, controls and indicators

1 On - Switch2 Off - Switch3 Safety cover4 Left safety cover bracket5 Right safety cover bracket6 Cage7 Articulated bracket8 Red plastic button9 Black plastic button10 Top tension collar11 Click and pawl arrangement incl. spring12 Bottom tension collar13 Rubber straps [Fig. 8]17 Locking magnet18 Micro switch19 Control-Box20 Timer21 Control switch timer ON/OFF22 Potentiometer23 Button RESET [Fig.11]24 Inside callipers [Fig. 11]26 Access door27 Type plate28 Tension wrench29 Magnetic circuit braker30 Motor31 Adjusting screw32 Eccentric brush33 Big toothed belt pulley34 Small toothed belt pulley35 Toothed belt36 Locating pin [Fig. 16]37 Flat belt pulley with indicating arrow38 Flat belt39 Torsional locking device40 Deflection roll

42 Small pulley43 Round belt44 Tension screws [Fig. 1645 Tension screws with washers [Fig. 16]48 Junction box49 Plug box50 Adapter plug51 Grummet52 Filter housing53 PlugA Hand gripsB Cable through-feed for Control-BoxC Check arrow flat belt pulleyD Check arrow eccentric bushE 4x screw thread M8x12 for fixingF Hole [Fig. 15a/16]

Shaker Mixer TURBULA® Type T2 F 12

Willy A. Bachofen AG Maschinenfabrik

9 Steps before initial start-up

WARNINGBefore the initial start-up the customer must carry out the following measures:

• Electricity supply-frequency converter (Chap. 9.1)• Installation and alignment of the machine (Chap.

9.2).• Connection to the electrical supply (Chap. 9.3).

9.1 Electricity supply-Frequency converter

Remove the screws of the access door (26) and lay down the access door somewhere safe.

ATTENTIONPut the roundbelt (43) at the second stage of the pulleys (41/42) [Fig.10], At the first stage the speed of the machine is too fast.

See chapter 10.2, [Fig. 5] and the following notes:• Fuse according to regulations• Open the bayonet catch of the adapter plug (50)

and extract the plug. Deposit the plug for safe keeping.

• Plug in the plug (53) of the Control-Box into theplug box (49)

• Close the bayonet catch• Attach the earth cable at the earth screw.• Push the grummet (51) of the cable of Control-

Box in the cable through-feed (B). The groove of the grummet (51) must snap in the access door (26).

• Push the grummet of the cable Control-Box with the groove in the cable through-feed (B) of ac­cess door (26)

• Duly refit the access doorIn the appendix you'll find the frequency converter operating instructions, read and observe them.

9.2 Installation and alignment of the machine

• Place the machine on a solid ground and mount it tight by using min. two of the four mounting holes (E) crosswise. See [Fig. 6] and the boring diagram No 22773 in the appendix.

• Place the Control-Box beside of the mixer.

Fig. 7]

A An improper initial start-up can cause injury and damage.

Shaker Mixer TURBULA® Type T2 F13

Willy A. Bachofen AG Maschinenfabrik

9.3 Electricity supply - generalFuse according to regulations

The initial switching-on of the machine must be carried out by qualified personnel.

The Mixer is already connected and delivered with a cable, and is delivered with or without an plug - design modification by regional ver­sions.The corresponding plug has to be mounted local. The connection of the plug must be car­ried out by an approved electrician according to the wiring diagram and the pertaining regula­tions. Ensure that the local operating voltage, frequency and fuse protection corresponds to the data on the data plate and the specifica­tions (Chapter 4). In case of discrepancies the machine must not be connected.

Safety devices

The following safety devices are already installed inthe mixer:• Locking magnet (17), incl. Micro-switch (18), to

lock the safety cover (3) when operating and pre­vention of marche while safety cover (3) isn't lo­cked.

• Magnetic circuit breaker (29) to prevent the start of mixer while safety cover (3) and or real panel with door are open.

• The wiring of all safety devices has already been carried out by the manufacturer, according to the wiring diagram, on a terminal strip in the junction box (48), [Fig. 5],

• Do not change, dismantle, circumvent or bridge any safety devices.

Shaker Mixer TURBULA® Type T2 F 14

Willy A. Bachofen AG Maschinenfabrik

10 Start-up

Only qualified personnel who are familiar with the operating instructions and have been given the necessary guidance by a technician of the manu­facturer are permitted to operate the mixer. They must have sufficient experience in process Engi­neering and be informed about accident prevention regulations.

By doing the initial start up there is to check:• Are the twelve rubber straps (13) duly tensioned?

10.1 Strapping of mixing con­tainer• Fill up the mixer with product. The filling rate

range, depending on the product) between 40% - 99%.

The mixing container cage should only be rotated by the red and black plastic buttons (8/9).

• With safety cover (3) extended, hold two plastic buttons (8/9) with the left and the right hand and rotate the cage by pulling it slowly in direction to your body till the locking arrangement snap in and the red button is on top.

• If there is a container in the cage, release the rubber straps (13), and then the tension collar (10) has to be light tensioned by using the ten­sion wrench (28). Followed by simultaneity loosen the click and powl arrangement (11).

A The rubber straps may only be loosened or tightened when the mixing container cage is in the locked position

• Place the service container in the cage and tight it by using the tension wrench (28) and rotating the tension collar (10) counterclockwise till the rubber straps (13) hold the container safe.

• The service container is hold tight axial, by using and fixing two crossed rubber straps, [Fig. 9],

WARNINGThe max. gross weight is 10kg. For more than 5kg load weight and a speed of more than 42rpm using the red rubber straps (special).

WARNINGIf the mixing container is shorter than the mix­ing container cage then it is important to add a support / packing piece of the same diameter as the mixing container, to bring the combined length of the container and packing piece equal to the cage. The Support can be made from plastic, wood, cork, etc. see [Fig. 12].

Shaker Mixer TURBULA® Type T2 F 15

Willy A. Bachofen AG Maschinenfabrik

10.2 Speed regulation10.2.1 Changing the speed-frequency con- verterThe speed is variable by adjusting the potenti­ometer (22) of Control-Box (19) from 22 to 96rpm.The speed depends on the working conditions.

The written speeds are the speeds of standard machine, regulated by changing the groove of the pulleys (41/42) for the roundbelt (43).

10.3.1 Timer regulation• Machine in off-position. If necessary switch-off

the machine by using the off-switch (2).• Control switch timer ON/OFF (21) of Control-Box

in l-position.• Reset the counter by using the button RESET

(23) of the timer (20).• Set the time you need (from Imin to 99h/59min)

by using the four inside callipers (24) of the timer (20). Other mode-functions are locked for this make.

ATTENTIONPut the roundbelt (43) at the second stage of the pulleys (41/42) [Fig.10], At the first stage the speed of the machine is too fast.

After the regulated time the machine automatically switches off. If you don't eset the counter by using the button RESET (23), the machine only works by pressing the On-switch (1).

It is always possible to break the mixing in a regu­lated time. For this switch off the machine by using the off-switch (2).By starting the time automatically goes on.

10.3 Timer regulation Fig. 11]

You can use the machine with or without timer.• Using with timer: Control switch timer ON/OFF

(21) of Control-Box (19) in l-position.• Using without timer: Control switch timer ON/OFF

(21) of Control-Box (19) in 0-position.

10.4 Switching-on of mixer• Retract the safety cover.• Switch on the mixer by using the On - switch (1)• Readjust the speed (Check chapter 10.2)

Note:After starting the mixing operation it is impor­tant to check that the rubber straps are tight and that the mixing container does not rub in­side the cage. If it does, stop the process and re-tighten the straps.

Stopping the mixing process, see chapter 10.5

Shaker Mixer TURBULA® Type T2 F 16

Willy A. Bachofen AG MaschinenfabrikW A B

10.5 Break in production• Switch off the mixer by using the Off - switch (2),

[Fig. 3],• After appx. 10 sec., (Safety dwell time), the

safety cover (3) is able to extend.• With safety cover extended, the cage (6) is pos­

sible to rotate around by hand. Hold the two plas­tic buttons with the right and the left hand and ro­tate the cage by pulling it slowly in direction to your body till the locking arrangement snap in and the red button is on top..

• Carefully remove the crossed rubber straps.• To release the rubber straps, the tension collar

has to be light tensioned by using the tension wrench (28). Followed by simultaneity loosen the click and powl arrangement (11), [Fig. 8],

• Remove the service container now.

10.5.1 Defect of Control-BoxIf there is a defect of Control-Box par example frequency converter or timer the machine can be used without it.See the following notes:• Extend safety cover• Extract the plug of Control-Box (opening the bay­

onet catch) and remove the earth cable of the Control-Box.

• Put the safe kept plug (50) into the plug box (49)• Connect the cable• Duly refit the access door.

For regulation or change of speed by defect of Control-Box extend the safety cover (3) and open the side door of the access door (26) and by changing the groove of the pulleys (41/42) for the roundbelt (43), the speed is variable. The speed depends on the working conditions.

WARNINGIt is important to note that the drive belt be­tween motor pulley and shaft pulley should be positioned in the correct groove. Incorrect loca­tion of the drive belt in the pulley grooves will lead to premature wear of the belt.

Shaker Mixer TURBULA® Type T2 F 17

Willy A. Bachofen AG Maschinenfabrik

11 Maintenance

11.1 Care and maintenance instructions

Maintenance should only be car­ried out by trained personnel who are familiar with current safety

A regulations. Maintenance on the Turbula Mixer should only be car­ried out with the machine stopped and disconnected from the power supply. The mixer should be pro­tected against unauthorised con­nection to the power supply

11.1.1 CareClean the mixer regularly.

11.1.2 Maintenance instructionsRegular checking the rubber straps of damage andworn.The toothed belt should be checked and tensioned once a year (if necessary).

11.1.3 Keep a report bookIt is recommended that a report book is kept for the mixer. In this way you will always know after how many working hours routine maintenance steps were carried out.

11.2 Changing the rubber strapsIt is important to note that the

A straps may unintentionally be­come loose. Should this happen, or the bands break, then there is a danger of damage to eyes. Safety glasses or goggles should be worn!

Open the cage and remove the lower crossed rub­ber straps.If the cage is locked:• Close the cage• Switch on the machine with On-switch (1) [Fig. 3]

for a little time. (So you get a better position for changing the rubber straps.)

• Open the cage• Remove the lower crossed rubber straps

If the cage is still locked, repeat the doing.For changing the other rubber straps, the cage must be locked.Hold the two plastic buttons (8/9) with the right and the left hand and rotate the cage by pulling it slowly in direction to your body till the locking arrangement snap in and the red button is on top.If necessary remove the higher axial straps. Then remove all longitudinal straps (13) except one from the tension collars (10). Now fix back two new lon­gitudinal straps and after that remove the old strap as well. After doing the above mentioned instruc­tions, the whole rest of new straps can be replaced by following these instructions reverse. [Fig. 8+9+13],

NOTEThe longitudinal tension straps (13) must be fastened in the lower tension collar ring first. Then they have to be fixed in the top tension collar ring (10).The lower tension collar ring must be located by the two small pins set into the mixing container cage and fastened by stretching two rubber straps diametrically across the tension collar and looped over the appropriate fixing lugs which are part of the cage, [Fig. 8+13],

Shaker Mixer TURBULA* Type T2 F 18

Willy A. Bachofen AG MaschinenfabrikW AB

11.3 Changing the round beltExtend the safety cover and open the side door of the access door (26). First remove the belt (43) of the smaller pulley (42) and then of the larger pulley (41). To fit the new belt, follow these instructions in reverse order. It is important to put the roundbelt (43) at the second stage of the pulleys. Close the side door of the access door (26) after changing the belt (43).

11.4 Changing the flat-beltLoosen and remove the screws of the access door (26) and open the access door. Press the grummet out of the groove of the access door and lay down the access door (26) somewhere safe. Retract the safety cover (3). Remove the damaged flat belt (the inscribed side of the belt = tread of the belt). Put the new flat belt over the wheel shaft of the larger pulley. Lead the belt underneath the deflec­tion roll and fit the belt step by step from the button onto the flight belt pulley (37).

Hold the belt under tension and fit the flat belt in correct position by turning the step pulley counter­clockwise. Pay attention to the flat belt, that there are nowrinkles in length direction. After some rota­tion the flat belt centres by itself.

Push the grummet (51) of the cable of the Control- Box in the cable through-feed (B). The groove of the grummet (51) must snap in the access door (26). Duly refit the access door.

Switch on the machine a short time for centering the flat belt immediately.

Fig. 15]

Shaker Mixer TURBULA® Type T2 F 19

Willy A. Bachofen AG Maschinenfabrik

11.5 Changing the toothed belt11.5.1 Disassembling the toothed beltFor this the locking arrangement is in snap-in posi­tion (see Chapter 10.1). Don’t close the safety co­ver (3). With closed safety cover, the locking ar­rangement is released.

Loosen and remove the screws of the access door (26) and open the access door. Press the grummet out of the groove of the access door and lay down the access door (26) somewhere safe. Retract the safety cover (3). Loosen and remove the screws (44/45) and remove the torsional locking device (39). Loosen the adjusting screw (31), [Fig. 5] in radial boring of the flat belt disc.Insert the supplied locating pin into the right bore of the eccentric bush (32). You find the supplied loca­ting pin (36) in a holding device of the access door (26).

Note Turn the eccentric bush (32) counterc­lockwise till the hole (F) of the flat belt disc correspond with the locating pin. Remove the toothed belt (35).

11.5.3 Align the gearingRotate the small toothed belt disc till the indicating arrow (C) on the flat belt disc and the indicating arrow (D) on the middle of the small toothed belt disc correspond.Insert the long side of the locating pin (36) into the hole (F) above the eccentric bush (32).The locating pin is in correct position if ist short side will be sea­ted at the flat belt disc (37). If there is any obstacle, turn the small toothed to and fro for locating.

ATTENTIONThe indicating arrow on the flat belt disc and the indicating arrow on the middle of the small toothed belt disc correspond!If they are distort par example 90°, pull out the locating pin and repeat the chapter 11.5.3 Align the gearing.

Refit the torsional locking device (39) by using the screws and the washers. Remove the locating pin (36). Push the grummet (51) of the cable of the Control-Box in the cable through-feed (B). The groove of the grummet (51) must snap in the ac­cess door (26). Duly refit the access door.

Fig. 16]

11.5.2 Mounting and tightening the beltDuly replace the new toothed belt (35) first at the small toothed belt disc, then at the big one. Turn the eccentric bush (32) with the locating pin (36) clockwise (appx. 90°), till the toothed belt is duly tensioned. Tighten the adjusting screw (31), [Fig. 5].

Shaker Mixer TURBULA® Type T2 F 20

Willy A. Bachofen AG Maschinenfabrik

11.6 Tightening the toothed belt11.6.1 tightening the toothed beltFor this the locking arrangement is in snap-in posi­tion (see Chapter 10.1). Don't close the safety co­ver (3). With closed safety cover, the locking ar­rangement is released.

Loosen and remove the screws of the access door (26) and open the access door. Press the grummet out of the groove of the access door and lay down the access door (26) somewhere safe. Retract the safety cover (3). Loosen and remove the screws (45) in the elongated holes of the torsional locking device (39). Loosen the adjusting screw (31) [Fig. 5]in radial boring of the flat belt disc. Insert the supplied locating pin (36) into the right bore [Fig. 15] of the eccentric bush (32). You find the supp­lied locating pin (36) in a holding device of the access door.

11.6.2 Align the gearingRotate the small toothed belt disc till the indicating arrow on the flat belt disc and theindicating arrow on the middle of the small toothed belt disc cor­respond.Insert the long side of the locating pin (36) into the hole (F) above the eccentric bush (32).The locating pin is in correct position if ist short side will be sea­ted at the flat belt disc (37). If there is any obstacle, turn the small toothed to and fro for locating.

ATTENTIONThe indicating arrow on the flat belt disc and the indicating arrow on the middle of the small toothed belt disc correspond!If they are distort par example 90°, pull out the locating pin and repeat the chapter 11.5.3 Align the gearing.

Screw up the torsional locking device by using the screws and the washers.Remove the locking pin (36). Push the grummet (51) of the cable of the Control-Box in the cable through-feed (B). The groove of the grummet (51) must snap in the access door (26). Duly refit the access door.

11.7 RepairsWARNINGFor repairs special tools are needed as well as special knowledge and skills (which are not imparted by these operating instructions). Repairs should therefore only be carried out by trained experts.

Only original WAB parts must be used. WAB does not accept any liability for damages re­sulting from the use of non-WAB-spare parts, wearing parts or accessories.

Call on our customer service when needed.

You will find the address of the manufacturer and the office in chapter 1 "Machine Data".

For general reference the appendix contains a list of wearing parts.

Shaker Mixer TURBULA® Type T2 F 21

Willy A. Bachofen AG MaschinenfabrikW A B

12 Fault / Cause / Remedy

No. Fault Cause Remedy

12.1 Mixer switches off by itself • Power consumption motor to high

• Check and see 12.2

• Locking magnet or Micro switch defect

• Check and see 12.10

• Magnetic circuit braker defect • Check and see 12.3

• Access side door (26) opened • Check and see 12.4

• Service container is blocked • Check and see 12.5

• Roundbelt (43) is damaged • Check

• Flatbelt (38) is damaged • Check

• Safety cover (3) extended • Check

• Power failure • Electrician to check

• Timer released • Reset (see chapter 10.2)12.2 Power consumption motor

to high• Clixon motor switch released • Check max. load weight

• Possibly the service container is blocked see 12.5

• Waiting for cooling the motor12.3 Magnetic circuit breaker

defect• Mechanical or electrically defect

of the magnetic circuit breaker• Electrician to check

• Relay is defective • Replace a new Magnetic circuit breaker

• The access door didn't contact with the top limit stop (screw

• Replace or bend back the ac­cess door.

head).• The access door is distort

backwards e.g. when closing the safety cover by not comple­tely closed access door.

• Replace or bend back the ac­cess door.

12.4 Access side door open • While retracting safety cover the access side door was still open

• Extend safety cover and close access side door, retract safety cover then

12.5 Service container is blocked

• Rubber straps defect • Replace rubber straps

• Service container is overload • Check load weight

• Service container slipped out of the cage

• Check rubber straps and load weight, eventually add the con­tainer with support pieces to bring it to the combined length

Shaker Mixer TURBULA® Type T2 F 22

Willy A. Bachofen AG Maschinenfabrik

12.6 Mixer does not start • Access side door still open

• Safety cover not retracted

• Fault like prescribed in 12.1• Locating pin not removed

• Close access side door

• Retract safety cover

• Check like in 12.1• Remove the locating pin

12.7 Safety cover is blocked • Locking magnet is out of order • Replace locking magnet12.8 Mixer turns not circular,

cage is out of true• Toothed belt is damaged• Toothed belt is not correct

regulated• Eccentric bush has been turned

to the left while tension

• Check and see chapter 12.5• Check and see chapter 12.5

• Check and see chapter 12.5

12.9 Tension collar is defective • Coach spring defect • Replace Coach spring12.10 Locking magnet does not

snap in the hole of the safety cover bracket

• Safety cover or safety cover bracket is defect.

• Loosen and attach the screws of the safety cover.

• Replace a new locking magnet.12.11 It is not possible to lock the

cage• defect of stop sheet • Call on the WAB Customer

service.12.12 Control box defect • Control box defect

• Mixer defect• Check• Remove the plug of the Control-

Box and connect the adaptor plug. When mixer is running: Send the Control-Box to the WAB customer service. If the mixer doesn't run: Check and see 12.1 and 12.6.

12.13 Speed of the mixer is too fast

• Roundbelt is at the wrong stage of the pulleys.

• Put the roundbelt at the second stage of the pulleys (see chap­ter 12.2).

12.14 Speed of the mixer is too slow

• Roundbelt is at the wrong stage of the pulleys.

• Put the roundbelt at the second stage of the pulleys (see chap­ter 12.2).

Shaker Mixer TURBULA® Type T2 F 23

Willy A. Bachofen AG Maschinenfabrik

13 List of replacement and wearing parts

WARNING !Real positions do not correspond to figure positions

13.1 Replacement and wearing partsOrder example: machine type + machine number + figure position + real position + drawing no. + item no.

Figure-Pos.

Real-Pos.

Dra­wing-No.

Designation Item no.

43 359 111740 Round belt 0 5x648 +/- 3 mm 21252838 8 111736 Flat belt HAT 856x30x1,5 21245435 6 111736 Toothed belt AT5 260 212452

10/12 157 122559 Tension collar 0 150 /138 x 22 12012111 158 122559 Click and pawl arrangement incl. spring 14051513 161 122559 Rubber straps normal (black), 1 set = 12 pieces 21249613 162 122559 Rubber straps special (red), 1 set = 12 pieces 2124979 174 122559 Plastic button black 2125058 175 122559 Plastic button red 2125063 304 111740 safety cover 1225674 305 111740 Left safety cover bracket 1342075 306 111740 Right safety cover bracket 134208- 370 111740 Magnetic 212133

18 421 122591 Microswitch 21254729 423 122591 Magnetic circuit braker 21254817 425 122591 Locking magnet for 100-127 V 144011

1 427 122591 ON switch with 2 contact elements 2125502 428 122591 OFF switch with 1 contact element 212551

429 148403 Conduit PVC 148403- 431 122591 Capacitor for 1 x 110 V Motors 212553

50 433 122591 Adapter plug 110 V 21255530 441 122591 Three-phase A.C. motor 100 - 225 V, 50 / 60 Hz, IP 54 210483

443 122591 Rectifier 1,5A/380V 212560444 122591 Terminal fuse 250/16 110V 212561446 122591 Fine wire fuse 2A 110V 212563459 122591 Contactor 110/50/60/8,8A 212575450 122591 Timing relay delayed 110-240V 212567

Shaker Mixer TURBULA* Type T2 F 24

Willy A. Bachofen AG Maschinenfabrik

Figure-Pos.

Real-Pos.

Part lists- No.

Designation Item no.

19 387 111740-S Control-Box, with frequency converter and timer 110V/50Hz

213170

19 387 111740-S Control-Box, with frequency converter and timer 110V/60Hz

213171

19 387 111740-S Control-Box, with frequency converter and timer 220V/50Hz

213172

19 387 111740-S Control-Box, with frequency converter and timer 220V/60Hz

213173

26 308 111740-S Access door 12257028 313 111740_S Tension wrench 130230

- 2002 122721-S Glass container with cover 1 litre 212605- 2001 122721-S Glass container with cover 2 litre 212604- 2004 122721-S Plastic container with cover 1 litre with food sealing 212607- 2003 122721-S Plastic container with cover 2 litre with food sealing 212606- 2012 122721-S Plastic container Spec, with screw type cap 2 litre 212611- 2013 122721-S Plastic container Spec, with screw type cap 1.5 litre 212612- 2014 122721-S Plastic container Spec, with screw type cap 1 litre 212613- 2015 122721-S Plastic container Spec, with screw type cap 0.5 litre 212614- 2005 122721-S Aluminium container with cover 2 litre 212608- 2006 122721-S Stainless steel container with cover 2 litre 2126096 2010 212623-S Cage mounted and lacgued 212610

Shaker Mixer TURBULA® Type T2 F 25

Willy A. Bachofen AG MaschinenfabrikW A B

How would you rate these operating instructions?

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Please help us in this endeavour

WAB would like to hear about your opinions and experiences with these operating instructions. Do you think they are

- on the whole well thought out? yes / no- satisfactory, but with room for improvement? yes / no- very much in need of improvement? yes / no

Are the operating instructions

- clearly laid out? yes / no- easy enough to understand? yes / no- too detailed? yes / no- too difficult? yes / no

How would you rate these operating instructions in comparison with other instructions? Are they

- better? yes / no- of similar quality? yes/no- worse? yes / no

As you have practical experience with the machine we would particularly appreciate your specific comments and tips.

- What do you think is missing in these operating instructions?- What would you personally improve?

Please fill in the questionnaire, add your own comments and return it to us.

Thank you very much for your time and co-operation.

Shaker Mixer TURBULA® Type T2 F 26

Willy A. Bachofen AG • Maschinenfabrik

Fax order form:Note

Only original WAB parts may be used. WAB does not accept any liability for damage resulting from the use of non-WAB spare parts, wear parts, or accessories.

WAB offers internationally recognized quality products and service certified according to ISO 9001. Earning the continued confidence of our customers means offering prompt maintenance and service for our products. In order to fulfill the service needs of our customers we need complete machine data.

We kindly ask you to complete the cover page of this order form and to use the second page for your parts and components order.

Note:"real position" numbers do not correspond to the diagram "figure" positions.

Please indicate machine type, machine number, real position number, drawing number, and article number in every order, for example,:

Machine type 1 Machine no. | Drawing no. | Realpos. | Description Article no. QuantityT2F | 960044 22559 13/161 Rubber straps C.FE1-40515 13

Order: Page 1 of [For manufacturer's address and/or address of local agent see chapter 1 of the operating instructionsTo FromCompany CompanyStreet StreetCity CityCountry CountryFax no. Fax no.Tel. no. Tel. no.Attention: Name:

(Sender)

Division:Please Yesphone me NoSubject: Quotation no.

|__| Letter dated:

1 [conversation dated:

(Free space, e .g . for your o w n internal ondftl________________

To guarantee you outstanding service and delivery, please ensure this form is completely filled out. Also take care that all pages are correct and completely transmitted. Thank you very much for your order. We wish you much success with your WAB machines. Kind regards, your WAB Team.

Shaker Mixer TURBULA® Type T2 FPage 1

Machine type Machine no. Drawing no. Realpos. Description Article no. Quantity

If you need further parts, please use the next page.

Shaker Mixer TURBULA® Type T2 FPage 2

Machine type Machine no. Drawing no. Realpos. Description Article no. Quantity

Shaker Mixer TURBULA® Type T2 FPage 3

10 12 13 14 15 IB 17 18 13 20

3x1 mm2

10 0-1 27 V 60 Hz

max 10 A

-1Z1p P' -

N N ' •

- 1 F 1— O -E

2 A

T

-1S2Magnetschalter

Magnetic reed switchj interupteur magnetique

o ;'

— 1 S3i Mischer AUS J Shaker mixer OFF

Melangeur ARR£T

03

|

15 3 .

C O - 1 K 1 V _ \

'

-1S4 e-Mischer E!N

Shaker mixer ON Melangeur MARCHE

1 0 0 - 1 2 7 V - i p ^ l 2 0 9 - 6 7 L H z

1 L A 0 1 8 k W

5 7 0 - 2 3 9 0 1 / m i n M o t o r M o t o r

Mo t e u r

1 A Ai — 1

XS1 ! ^- AA : /

— 1K1

-1K2- cV erne gel ungsmagnet

Locking solenoid Elect ro-aimant de verroui llage

Vi/ 15 .17

Without our written approval, this drawing is not to be copied, duplicated or made available to third parties. Also they are not to be used or made available for replica.Federal law for copyright.

1W2

f lnderunq Da turn Name Da turn Name

b! 4 9 5 3 1 4 . 13 . 01 L i e n h a r d gez. 25.08.97 L i en h a r d1 5 10 3 1 4 . 13 . 04 L i e n h a r dd 5 4 ? ? 1 5 . 0 3 . 0 5 L i e n h a r d

0 G . 3 1 . 0 6 J e k e re. l 5 5 3 3 0 b . 0 1 . 2 b L i e n h a r d

W i l l y A. B a c h o f e n AG Masch i n e n f a b r i k

CH-4005 B a s e l , Ut engasse 15/ 17

Be z.: SCHflLTPLRN KEY CHRRT

Maschmen Nr. : / Machi ne No.: Typ / Type:

T 2 FPos. :

4Kunde: / Cus t omer :

MIT FU + TIMERZe i c hn . - Nr . :

16e34lT S l Nr. :

4 6 3 6 9B l a u 1vcn: A Bl.

90 10 90 unnoQ

-joid

3 ' 4 : 5 ' G " 7 9 ' i i ' n I i ' i i ' I i 2 ' 16 17 18 19 20

a Rnderunq Datum Name Datum Name

b 8 9 5 9 14 .1 2 .0 4 L i e n h a r dgez. 2 5 . 0 8 . 9 7 L i e n h a r dc 5 . 2 3 M . 1 2 . 0 8 _ i e n h a r d

d 5 a P p 1 5 . 0 8 . 0 5 _ l e n n a r d0 6 . 3 1 . 0 5 J e k e re 5 5 3 q 3 6 . 0 1 . 0 6 u i e r r a r d

U-L .

W i l l y A . B a c h o f e n AG M a s c h l n e n f a b r i k

CH-4005 B as e l , Ut engasse 15/ 17

Bez. : SCHRLTPLHN KEY CHRRT

Maschinen Nr.: / Machine No.: Typ 7 TyP e;

T 2 FPos.:

4

Kunde: / Customer:

MIT E U + TIMERZeich.n.-Nr, :

i G 0 3 ■T1T 5 L Nr.:

4 8 3 8 6

B l a t t 2

v c r : < E '.

Die Steuer- und Stgnalkabel sind getrennt von den Leistungskabeln zu verlegen. Empfohlener Mindestabstand ca. 0.3 mlGeschirmte Kabel sind auf beiden Seiten grossflachig ouf Masse zu legen! A C H T U N G ! Die Signalkabel fur eigensichere Stromkreise werden nur im Schaltschrank auf Masse gelegt!

Control and power wire have to be instal led in separate cable ducts. Minimum recommended distance between ducts: 0.3 m.lShielded cables have to be connected to ground on both sides! A T T E N T I O N ! Intr insical ly safe cables will only be connected to ground on the cont rol cabinet side!

Les cables de commands et de puissance sont d placer dans des chemins de cables sdpares. Ecart minimal recommande 0.3 m!Les cdbles blindes sont a raccorder a la masse des deux cotes! A T T E N T I O N ! Les cfibles en security intr inseque seront raccordes uniquement d la masse dans I'armoire blectrique!

1 2 ' 3 ' 4 ' 5 n G r ? ' 8 ' 9 ' 10 ' i l ' 12 ' Y3 ' H ' 15 ' 18 ' T7 ' i i ' 19 2 0

Frequency inverter TimerConvertisseur de frequence Mmutene ovec declencheur

i

; a Datum Name Datum Name. W i l l y A. Ba c h o f e nb 4 3 5 Q 14.12.04 Lienhard gez. AG

c 5103 14.12.34 L ie nha r d | Masch i n e n f a b r i k; d 54 2 ? 15.08.85 Lienhard gepr. 06.01.05 J e k e r CH-A005 Boset . Ulengosse 15/17! e 5534 86.01.06 Lienhard

Bez.: B l O C k + n i ~ X S l

K l e m m e n b e l e g u n g s p l a n

Maschinen Nr.: / Mach i re Nc.: Typ / Type:

T 2 F

Pcs.:4

Kunde: / Customer:

M I T F U + T I M E R

2e ic h n , - N r . :

1 6 0 3 4 1

TSL Nr.:

4 836 SB l a t t 3

G E R A T E S T U C K L 1STE COMP ONE NT S L 1 ST L 1STE DES COMP OS A NT SP r i n t : 0 6 . 0 1 . 0 6 1 6 0 3 4 1 M A S T . LST S e i t e / p a g e : 1 / 4

M I T FU + T I M E R K u n d e Cu s t o me r Cl i e n tT 2 F M a s c h i n e n - T y p M a c h i n e - T y p e T y p e m a c h i n e

M a s c h i n e n - N r . M a c h i n e - N o . N o . m a c h i n e1 6 0 3 4 1 Z e i c h n u n g s - N r . D r a w i n g - N o . N o . d e p l a n

4 8 3 8 8 TS L N umme r4 P o s .2 5 . 0 8 . 9 7 / L i e n h a r d G e z e i c h n e t0 6 . 0 1 . 0 6 / J e k e r Ge p r 0 1 t4 9 5 9 / 1 4 . 1 2 . 0 4 1 . A e . - N r .5 1 0 3 / 1 4 . 1 2 . 0 4 2 . A e . - N r .5 4 2 7 / 1 5 . 0 8 . 0 5 3 . Ae . - N r .5 5 3 4 / 0 6 . 0 1 . 0 6 4 . A e . - N r .

W i t h o u t o u r w r i t t e n a p p r o v a l , t h i s d r a w i n g i s n o t t o be c o p i e d ,d u p l i c a t e d o r m a d e a v a i l a b l e t o t h i r d p a r t i e s .A l s o t h e y a r e n o t t o b e u s e d o r m a d e a v a i l a b l e f o r r e p l i c a .F e d e r a l l a w f o r c o p y r I g h t .W i l l y A . B a c h o f e n AG CH - 4 0 0 5 B A S E L

H e r s t e l l e r S u p p l i e r F a b r i q u a n tB e s t e I I n umm e r O r d e r i ng c o d e R d f d r e n c e de c o mm a n d eB e s c h r e i b u n g D e s c r i p t i o n D e s c r i p t i o n

+ A 1 - 1 C l / 1 . 8 / NER u t r o n i k AG M K B - M K P 5 0 / 3 3 0 K o n d e n s a t o r C o n d e n s e r C o n d e n s a t e u r5 0 p F , U e = 1 0 0 - 1 2 0 V A C , U m = 3 3 0 V AC, 5 0 / 60 H z , I P 65

+ A 1 - 1 F I / 1 . 5 / SNEWe i dmu I I e r WSI 6 / 2 / 1 0 1 4 0 0K I e m m e n s i c h e r u n g T e r m i n a l f u s e F u s i b l e d e b o r n e U e = 6 0 0 V , I e = 16 A

+ A 1 - 1 F 1 / 1 . 5 /G y« x 1 V*" ( 6 . 3 x 3 2 ) / 2 . 0 AF e i n s i c h e r u n g S m a I I f u s e F u s i b l e m i n i a t u r eU e = 2 5 0 V, I e = 2 . 0 A , l c n = 1 5 0 0 A, V txV A " ( 6 . 3 x 3 2 ) , I EC 1 2 7 , U L , CSA

+ A 1 - 1 K1 / 1 . 1 1 / NEMo e I I e rDI L EM - 1 0 [ 1 1 0 V A C ]L e i s t u n g s s c h u t z C o n t a c t o r C o n t a c t e u rP e = 4 kW A C - 3 , U e = 6 9 0 V A C , Us = 1 1 0 VAC ± 1 0 %, l e = 8 . 8 A, I t h = 2 2 AI c f = 2 0 A g L , 1 NO, I E C / E N 6 0 9 4 7 , U L , CSAN O / N C : Ue = 6 0 0 V A C , l e = 6 A AC - 1 5 , 2 . 5 A DC - 1 3 , l c f = 16 A gL

+ A 1 - 1 K2 / 1 . 1 5 / TNEOm r o n H 3 D S - M LZ e i t r e l a i s r i i c k f a l I v e r z o g e r t T i m e r e l a y d r o p - o u t d e l a y e d R e l a i s t e m p o r i s d & l a r e t o m b d eU e = 2 4 - 2 3 0 V ± 1 0 % , 5 0 / 6 0 H z , U m a x = 2 5 0 V A C , l e = 5 AI E C / E N 6 0 9 4 7 , U L , CSA

G E R A T E S T U C K L I S T E C O M P O N E N T S L I S T L I S T E D E S C O M P O S A N T SP r i n t : 0 6 . 0 1 . 0 6 1 6 0 3 4 1 M A S T . L S T S e i t e / p a g e : 2 / 4

M 1 T FU + T I M E R K u n d e C u s t o me r C 1 i e n tT 2 F Ma s c h i n e n - T y p M a c h i n e - T y p e T y p e m a c h i n e

Ma s c h i n e n - N r . M a c h i n e - N o . N o . ma c h i n e1 6 0 3 4 1 2 e i c h n u n g s - N r . D r a w i n g - N o . N o . d e p l a n4 9 5 9 / 1 4 . 1 2 04 1 . Ae . - N r .5 1 0 3 / 1 4 . 1 2 04 2 . Ae . - N r .5 4 27 / 1 5 . 0 8 05 3 . Ae . - N r .5 5 34 / 0 6 . 0 1 06 4 . Ae . - N r .

H e r s t e l l e r S u p p l i e r F a b r i q u a n tB e s t e I I n u mm e r O r d e r i n g c o d e R d l d r e n c e d e c o mm a n d eB e s c h r e i b u n g D e s c r i p t i o n D e s c r i p t i o n

+ T 1 - 1 Ml / 1 . 3 / TNEMo t o r Mo t o r Mo t e u r I P 54

+ A 1 - I N I / 1 . 1 8 / TNEG r i e d e rB Y V 9 6 E225914D i o d e n - L o s c h g l i e dD i o d e s u p p r e s s o rD i o d e s u p p r e s s e u rU r v = 1 0 0 0 V, I ma x = 1 . 5 A , T r r = 3 0 0 n S e c

+ T 1 - 1 S 2 / 1 . 8 / TNEC e I d u e PSA 6 0 0 1 5M a g n e t s c h a I t e r R u c k w a n d M a g n e t i c r e e d s w i t c h r e a r p a n e l I n t d r u p t e u r m a g n d t i q u e p a n n e a u a r r i e r e Ue = 2 4 - 4 4 0 V A C , l u = 2 A , I P 67

+ T 1 - 1 S 3 / 1 . 1 1 / NET s c h u d i n & H e i d AG t h 5 5 0 4 1 1 8 - 9 0 1 R212551D r u c k t a s t e r M i s c h e r AUS P u s h b u t t o n s h a k e r m i x e r OFF B o u t o n p o u s s o i r m d l a n g e u r ARRET U e = 2 5 0 V A C , I e = 5 A , I P 65

+ T 1 - 1 S 4 / 1 . 1 1 / TNET s c h u d i n & H e i d AG t h 5 5 0 4 2 1 8 - 9 0 1 G2 1 2 5 5 0D r u c k t a s t e r M i s c h e r E I N P u s h b u t t o n s h a k e r m i x e r ON B o u t o n p o u s s o i r m d l a n g e u r MARCHE U e = 2 5 0 V A C , I e = 5 A , I P 65

+ T 1 - 1 S 5 / 1 . 1 1 / TNEMa t s u s h i t a ABS 1 6 1 6 4 0K l e i n - G r e n z t a s t e r V e r r i e g e l u n g s m a g n e t M i c r o l i m i t s w i t c h l o c k i n g s o l e n o i dF i n d e c o u r s e m i n i a t u r e e l e c t r o - a i m a n t de v e r r o u i l l a g e Ue = 2 5 0 V , I e = 2 A , I P 67

G E R A T E S T U C K L I S T E C O M P O N E N T S L I S T L I S T E DES COMPOSANTSP r i n t : 0 6 . 0 1 . 0 6 1 6 0 3 4 1 M A S T . L ST S e i t e / p a g e : 3 / 4

M I T FU + T I M E R K u n d e C u s t ome r C 1 i e n tT 2 F Ma s c h i n e n - T y p M a c h i n e - T y p e T y p e m a c h i n e

Ma s c h i n e n - N r . M a c h i n e - N o . N o . ma c h i n e1 6 0 3 4 1 Ze i c h n u n g s - N r . D r a w i n g - N o . N o . d e p l a n4 95 9 / 1 4 . 1 2 04 1 . Ae . - N r .5 1 0 3 / 1 4 . 1 2 04 2 . Ae . - N r .54 2 7 / 1 5 . 08 05 3 . Ae . - N r .5 5 3 4 / 06 . 0 1 0 6 4 . Ae . - N r .

H e r s t e l l e r S u p p l i e r F a b r i q u a n tB e s t e I I n u mm e r O r d e r i n g c o d e R e f e r e n c e d e c o mm a n d eB e s c h r e i b u n g D e s c r i p t i o n D e s c r i p t i o n

+ A 1 - 1 U 1 / 1 . 1 7 / TNEG r i e d e rB 4 4 0 C 1 5 0 0 SI 2 1 2 5 6 0G l e i c h r i c h t e r R e c t i f i e r Re d r e s s e u r U e = 4 0 0 V , I e = 1 . 5 A

+ T 1 - 1 Y1 / 1 . 1 9 / TNEB i n d e r AG44 0 1 1 0 3 A 0 0 / 1 0 2V e r r i e g e l u n g s m a g n e t S c h u t z h a u b e L o c k i n g s o l e n o i d s a f e t y h o o dE l e c t r o - a i m a n t d e v e r r o u i l l a g e c a p o t d e p r o t e c t i o n U e = 1 0 2 V D C , P = 1 0 . 0 W, E D = 1 0 0 %I P 54

+ A 1 - 1 Z 1 / 1 . 2 / TNES c h a f f n e r FN 2 0 6 0 - 3 / 0 6F u n k e n t s t o r f i l t e r K l a s s e A1RF I s u p p r e s s i o n f i l t e r c l a s s A1F i l t r e d ' a n t i p a r a s i t a g e c l a s s e A1U e = 1 1 0 / 2 5 0 V AC 5 0 / 6 0 H z , l n = 3 A , L = 2 . 5 mH , I a = 0 . 4 m A / P I EC 9 5 0 , EN 5 0 0 8 1 - 2 , EN 50 08 2 - 2

+ A 2 - 2 H 1 / 2 . 1 2 / NEC r o u z e tT i m e r 8 1 5 / 8 8 8 5 7 3 0 72 2 5 8 0 2Z e i t s c h a l t u h r Ti merM i n u t e r i e a v e c d ^ c l e n c h e u rU e = 1 10 V ± 1 0 % , 5 0 / 6 0 H z , 24 VDC, 2 CO, I P 6 5 , ± 0 . 0 3 % = ± 20 msCO: U e = 2 5 0 V A C , 3 0 V D C , l e = 8 A, [ P = h m i n Up A Mt n o ]

+ A 2 - 2 H 1 / 2 . 1 2 /C r o u z e t11 p o l i g r u c k w a r t i g / 7 9 6 9 4 0 0 2R e l a i s f a s s u n gR e l a y h o l d e rS o c l e s a r e l a i s1 1 - P o l , I e = 8 A

+ A 2 - 2R1 / 2 . 4 / TNEG r i e d e r R N N . 1 0 K L I N P o t e n t i ome t e r P o t e n t i o m e t e r P o t e n t i ome t r e10 kQ L i n e a r , 0 - 2 6 5 ° , U e = 5 0 V, I e = 1 2 5 mW, I P 54

G E R A T E S T U C K L I S T E C O M P O N E N T S L I S T L I S T E D E S C O M P O S A N T SP r i n t : 0 6 . 0 1 0 6 1 6 0 3 4 1 MAST . L S T S e i t e / p a g e : 4 / 4

M I T FU + T I M E R K u n d e C u s t o me r C l i e n tT 2 F M a s c h i n e n - T y p M a c h i n e - T y p e T y p e m a c h i n e

M a s c h i n e n - N r . M a c h i n e - N o . N o . m a c h i n e1 6 0 3 4 1 Z e i c h n u n g s - N r . D r a w i n g - N o . N o . d e p l a n4 9 5 9 / 1 4 . 1 2 0 4 1 . A e . - N r .5 1 0 3 / 1 4 . 1 2 04 2 . A e . - N r .5 4 27 / 1 5 . 08 05 3 . A e . - N r .5 5 3 4 / 06 . 0 1 0 6 4 . A e . - N r .

H e r s t e l l e r S u p p l i e r F a b r i q u a n tB e s t e I I n u mm e r O r d e r i ng c o d e R d l d r e n c e de comm a n d eB e s c h r e i b u n g D e s c r i p t i o n D e s c r i p t i o n

+ A 2 - 2S1 / 2 . 1 3 / TNEMo e I I e rQ 2 5 W K 1 R + 2 x E01219919S t e u e r s c h a I t e r Z e i t s c h a I t u h r E I N / A U S C o n t r o l s w i t c h t i m e r O N / O F FC o m m u t a t e u r m i n u t e r i e a v e c d b c l e n c h e u r MARCFIE / A R R E TU e = 2 5 0 V , I e = 4 A , l c f = 10 A g L , 2 N C , I P 6 5 , I E C / E N 6 0 9 4 7 , U L , CSA

+ A 2 - 2U1 / 2 . 2 / TNEK. W i e d e r g u t I n d u s t r i e E l e c t r o n i c / B o l l i g e r T F R 6 0 0 MF r e q u e n z u m f o r m e r m i t F u n k e n t s t o r f i l t e r F r e q u e n c y i n v e r t e r w i t h R F I s u p p r e s s i o n f i l t e r C o n n v e r t i s s e u r d e f r e q u e n c e a v e c f i l t r e d 1 a n I i p a r a s i t a g e P e = 0 . 3 7 5 kW, U e =1 15 V ± 15 %, 2 3 0 V ± 15 %, 5 0 / 6 0 Hzl e = 2 A , l m a x = 3 A

+ A 2 - 2 Z 1 / 2 . 2 / TNE7 4 2 7 0 1 3F e r r i t r i n g F e r r i t e r i n g A n n e a u d e f e r r i t e1 5 9 Oh m / 1 0 0 M H z , M a t . 3W8 00 , AL = 3 1 3 7

+ A 1 - A 1 / / NEMo e I I e rC l - K 2 - 1 4 5 - ME l e k t r o g e h a u s eE l e c t r o boxB o i t e d ' e l e c t r i q u e1 0 0 x 1 6 0 x 1 4 5 mm, I P 65

+ A 2 - A 2 / /L e t r o n a AG 24 09 9 9 91 3 4 4 2 9 C o n t r o l box C o n t r o l box C o n t r o l box1 6 0 x 1 7 5 x 3 0 0 m m , I P 5 4

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