Upload
somnath-bhattacharya
View
143
Download
2
Tags:
Embed Size (px)
Citation preview
Titan Industries Limited Hosur, Tamil Nadu
Design and Analysis of EC 6 Press Machine
CONTENTS
Serial No Topic Page No 1. Synopsis i 2. Abstract ii 3. Acknowledgement iii 4. Company Overview iv 5. Watch Manufacturing v 6. Departments and their functions vi 7. Parts of the Dial vii 8. PHASE I 1-12
9. EC 6 Press Machine 1 10. Description 1
11. Technical specification of ESSA EC 6 1
12. Parts of ESSA EC 6 1
13. Clutch Mechanism 2
14. Alternative Solution- Pneumatic Clutch and Brake 3
15. ORTLINGHAUS CLUTCH/BRAKE UNIT 4 16. Part list of Clutch/Brake Unit 6
17. ASSEMBLY 7
18. Development of design 8 19. PART DESIGNS 9 20. ASSEMBLY DRAWINGS 12 21. PHASE II 1-27
22. Design Analysis 1 23. Suspected vulnerabilities in the mentioned parts 1 24. STRESS ANALYSIS- FABRICATED PLATE 2
25. STRESS ANALYSIS- ECCENTRIC BLOCK 13
26. STRESS ANALYSIS- SHAFT ASSEMBLY 16
27. Conclusion viii 28. Bibliography ix
i Synopsis
NEED FOR THE PROJECT
The existing EC 6 Press Machine in Titan Industries uses a rolling-key mechanism to transmit the drive to the shaft-assembly of the machine from the electrical motor through the flywheel. However, this arrangement caused a lot of problem in the manufacturing cycle of the industry due to erratic breakdown of the rolling-key mechanism. Hence a change in the existing mechanism was required for decreasing the time consumption in production due to constant breakdown of the machine.
OBJECTIVE OF THE PROJECT
The project is divided into 2 phases: Phase I: This phase aims at designing a modified version of the EC 6 Press Machine, replacing the rolling-key mechanism by introducing a pneumatic clutch (single plate). Phase II: This phase aims at finding out whether the design modifications made were correct on the basis of stress analysis of the each of the part of machine and the entire assembly as well. Dynamic simulation of the moving parts of the machine under various loads and different working conditions is also put into consideration for the analysis and the correct design for the modified version of the EC 6 Press Machine from the stress analysis and dynamic simulation reports is hence obtained.
TECHNICAL DETAILS
The spring attached to the rolling-key in the existing model of the EC 6 Press Machine generally fractures during its use frequently causing a breakdown. This flaw in the machine can be corrected by replacing the rolling-key by a pneumatic clutch. The pneumatic clutch is engaged by supplying compressed air at 5 bar pressure which transmits the power from the flywheel to the shaft assembly which in turn will rotate the cam and the cam transmits the required reciprocating motion to the tool of the machine.
# All the designing jobs involved are carried out in AutoCAD Inventor Professional Suite 2011.
CURRENT STATUS OF DEVELOPMENT
The existing model has been dismantled for the purpose of modification. Designing of the modified
version is done on the basis of stress analysis and dynamic simulation of the entire assembly. The
modified parts of the assembly is under is under fabrication. After the completion of the
fabrication of the various modified parts the machine will be assembled and it will be up and
running.
Broad academic area of work: Mechanical designing and stress analysis
ii ABSTRACT
This brief about the project carried out at Titan Industries Limited (watches division), Hosur, is to
address the frequent breakdown of EC 6 press in the Module plant.
The following activities were carried out in the course of the project:
Detailed study was carried out on the existing process to identify the major cause for the breakdown of the machine.
Rolling key clutch mechanism was identified as the constraint for increase in frequent problems that lead to the breakdown of the EC 6 press.
Brainstorming was carried out to generate ideas and alternatives were short-listed for analysis.
The alternatives were analysed based on cost, investment, lead-time and change in process design and ranked with the input from functional experts. The optimal solution was selected based on the rankings.
The optimal solution found was “Pneumatic Clutch/Brake Mechanism”.
The rolling key mechanism was replaced by the Pneumatic Clutch/Brake Mechanism and the modified version of the press machine was made with modifications in the shaft assembly and a new fabricated plate was introduced to give the brake plate of the shaft assembly a permanent fixture.
The designing was done part wise and then all the parts were assembled together.
Once the designing job was over stress analysis of the various parts and sub-assemblies were carried out.
Based on the stress analysis reports the various changes were made in the dimensions in the design to eliminate all the anomalies.
iii ACKNOWLEDGEMENT
The success of any project depends largely on the encouragement and guidelines of many people. I
take this opportunity to express my gratitude to the people who have been instrumental in the
successful completion of this project.
I would like to show my greatest appreciation to Mr Ganesan N, (Project Guide) Manager –
Maintenance (Module & Assembly), Titan Industries Limited, Hosur for accommodating my
request and giving me this challenging project to undertake. Without his encouragement and
guidance this project would not have materialised.
I would also like to take this opportunity to forward my deepest appreciation to Mr Sathish P,
Senior Engineer- Maintenance (Module & Assembly), who motivated and encouraged me
throughout the project and provided me with adequate time and resources to successfully
complete the project.
The guidance and support received from all the members who contributed and who are
contributing to this project, was vital for the success of the project. I am grateful for their constant
support and help.
iv Company Overview
Titan Industries is the organisation that brought about a paradigm shift in the Indian Watch market when it introduced its futuristic quartz technology, complemented by international styling. With India’s two most recognized and loved brands Titan and Tanishq to its credit, Titan Industries is the fifth largest integrated Watch manufacturers in the world.
The success story began in 1984 with a joint venture between the Tata group and the Tamil Nadu Industrial Development Corporation. Presenting Titan quartz watches that sported an international look, Titan Industries transformed the Indian Watch market. After Sonata, a value brand of functionally styled watches at affordable prices, Titan Industries reached out to the youth segment Fastrack, its third brand, trendy and chic. This company has sold over 100 million watches world over and manufactures 12 million watches annually.
With a license for premium fashion watches of global brands, Titan Industries repeated its pioneering act and brought international brands into Indian market. Tommy Hilfiger and Hugo Boss, as well as the Swiss made watch-Xylys owe their presence in Indian market to Titan Industries.
Entering the largely fragmented Indian jewellery market with no known brands in 1995, Titan Industries launched Tanishq, India’s most trusted and fastest growing jewellery brand. Gold Plus, the later addition, focuses on the preferences of semi-urban and rural Indian. Completing the jewellery portfolio is Zoya, the latest retail chain in the luxury segment.
Titan Industries has leveraged its manufacturing competencies and branched into Precision Engineering Components and sub-assemblies, machine building and automation solutions, tooling solutions and electronic sub-assemblies in 2002. Titan Industries has also made its foray into prescription eyewear, launching the Titan Eye+ chain of world class optical stores in 2007.
With over 500 retail stores across a carpet area of 6, 60,000sq.ft. Titan Industries has emerged as India’s largest retail network. The company has over 290 exclusive “World of Titan”, “Helios” a Fastrack showroom and 745 after-sales-service centres. Titan Industries is also the largest jewellery retailer in India with over 140 Tanishq boutiques, Zoya and Gold Plus stores and over 75 Titan Eye+ stores.
Backed by over 4,300 employees, two exclusive design studios for watches and jewellery, over 5 manufacturing units and innumerable admirers world over, Titan Industries continues to grow and set new standards for innovation and quality. The organisation is all geared to the Titan and Tanishq success story with each new offering.
v Watch Manufacturing
The Watch Manufacturing comprises of 3 basic units: 1. Module Unit
2. Casing Section
3. Strapping Section While the casing and strapping sections deals with the external components of the watch, the module manufacturing unit handles the internal components of the watch. Depending on the style and size, the modules are classified as a variety of series. At Titan Industries these are 5000, 6000, 7000 and 7100 series. Brief description of the components of Watch modules are as follows: 1. MINERAL GLASS: This is the component located at the extreme end of the front face of a module. This is attached to a bezel ring by means of a mineral glass gasket.
2. BEZEL RING: The ring is used to hold the mineral glass and is attached to the case centre by means of a bezel ring gasket.
3. CASE CENTRE: The case centre has components both within and outside it. It has a crown that can be pulled and turned over a case pipe.
4. SPRING BAR: This is a thin metal bar that is in either side of the module, it is used for strap attachment.
5. HANDS: Every analog watch has the hour hand, the minute hand. The second hand is optional and depends on the style and model of the watch module.
6. DIAL: There are a variety of dials with colours, numbering styles and dates, etc. depending on the series. EXAMPLE- In the 5000 series, model 5120 has 2 hands 7120 has no date. 7121 has date only. 7122 has date & mouth. 7. MOVEMENT MODULE: This is a long stem that does the job of a crown before watch module is cased. The movement module is also used to raise the module while shifting it to different sections during manufacturing. This is set in a plastic movement holder.
8. MAIN PLATE: It is used to support the whole assembly.
9. BACK COVER: The back cover of a Watch is attached to a plastic movement holder by means of a back cover gasket. The movement module or the main plate of the watch has 2 sides:
DIAL SIDE
BRIDGE SIDE
vi Departments and their Functions 1. AUTO-TURNING: All the turned components from movement are made in this shop.
2. GEARS & SUB-ASSEMBLY: The production of all wheels and pinions required for movement are made in this shop.
3. PRESS SHOP: The production of sheet metal component required for the manufacture of a watch module.
4. EBAUCHE: The manufacture of the main plate and its sub-assemblies.
5. TREATMENT: Complete surface and heat treatment process in the manufacture of watches.
6. CASE MACHINE SHOP: Machining of watch case parts.
7. CASE POLISHING: Buffering and polishing watch cases to improve surface finish.
8. CASE PLATTING: Providing various surface coating to case, case parts and straps.
9. ASSEMBLY: Planning and supervising process assembly watch case parts.
10. DESIGNS: Design innovation and the preparation of standard technical designs incorporating manufacturing details of finished products.
11. INSPECTION & QUALITY CONTROL: Complete quality control through to all stages of manufacturing and assembly.
12. TRAINING: To ensure that the new employees are provided with appropriate training and information to enable them to perform their duties effectively, to continue further to update each one’s knowledge and skills from time to time.
13. PERSONNEL: To recruit right people capable of performing the organisation’s specific tasks, to utilize available human resources effectively and to act as a catalyst in the individual development of the people in the organisation. Employees, their family and their well-being are prime concern of the personnel department.
14. MEDICAL CENTER: Health care of all employees and medical aid at time of emergencies.
15. ADMINISTRATION: Enduring prompt services on security, transport, housekeeping, canteen, communication network, etc.
16. PROJECT: Planning scheduling and ionizing with external and internal sources for the establishment and smooth functioning of the project.
17. PLANT SERVICES: Monitoring and maintaining the essential services like power supply, compressed air supply, etc.
18. MACHINE MAINTENANCE: The regular maintaining of the essential services like power supply, compressed air-supply, etc.
19. INDUSTRIAL ENGINEERING: Studying the economics of production from work studies to job description. Enduring high production efficiency and promoting value engineering. 20. PURCHASE: The procurement of materials, tools, machinery and consumables required for the manufacturing and administration.
21. STORES: Storing and releasing materials, tools and consumables to the various departments to ensure uninterrupted functioning of organisation.
vii PARTS OF THE DIAL
a) HSTC SCREW: This connects the hand setting train cover or the date plate to the dial side of the main plate.
b) DATE PLATE: The date plate is just below the dial, it is connected to the hand setting train wheel by means of a HSTC screw.
c) DAY INDICATOR: The day indicator is placed just below the date plate. The indicator is used to display different days of the week, the day indicator is the assembly of the day disc and the day star. There are 2 series of the day indicator, i.e. 7022 and 7122. The difference lies in the diameter of the discs.
d) HOUR WHEEL: The hour wheel is a circular toothed component that is used to move the hour hand.
e) MINUTE WHEEL: This also has teeth and is placed in such a way that the teeth of the hour wheel come in contact with that of the minute wheel this controls the movement of the minute hand.
f) CENTRE WHEEL: This component consists of the train wheel and a pinion. It is placed at the centre of the main plate. It also has teeth which fit into those of the minute wheel and rotate along with it.
g) YOKE: The yoke is below the centre wheel and is held in place by the yoke spring screw.
h) SETTING LEVER: The setting lever is placed directly on the main plate and is used while the watch is being set. It also houses the setting lever jumper for the purpose of the day and date jumping.
i) STEM: There is a stem which fits into a sliding pinion (also known as the drum wheel). This is used for stopping the watch when the hands need to be adjusted.
1 Phase I
EC 6 Press Machine
Description
Essa EC 6 Press Machine is the main press used in the press shop to manufacture a number of components in the watch assembly. The standard components that are made using EC 6 arc, yoke, Battery Bridge, coil guard, center second stop lever, setting lever, etc. Essa EC 6, as in the name, is an Eccentric Crank
drive with a maximum working pressure of 6
tonnes. The transmission of energy stored in the
flywheel to the press is by means of a Rolling Key
clutch mechanism. It is a light duty press
providing shorter and quicker strokes.
Technical specification of ESSA EC 6
Pressure 6 tonnes
Execution: number of columns 2
Fixed table: Length 230 mm
Width 250 mm
Diameter 70 mm Number of strokes: up to 180 s/min
Fixed stroke 30 mm
Tool height 175 mm
Cutting area(50kg/mm2) 120 mm2
Distance between columns: Front
230 mm
Voltage(50Hz, 3∅) 380 V
Power 750 W (1 HP)
Overall machine dimensions:
Length 800 mm
Width 700 mm Height 1400 mm
Parts of ESSA EC 6
Base: The all machine tool base is one of the
parts of the press. It is the main supporting
member for workpiece holding dies and different
controlling mechanisms of the press. Size of the
table, limits the size of the workpiece that can be
processed.
Frame: The frame constitutes the main body of the press located at one edge of its base. It houses the support for the ram, driving mechanism and control mechanisms.
Balster plate: It is a thick plate attached to the bed or base of the press. It is used to clamp the die assembly rigidly to support the workpiece. The die used in working of the press may have more than one part that is why the phrase die assembly is used in the place of die.
Ram: This is the main operating part of the press which works directly during the processing of a workpiece. Ram reciprocates to and fro within its guide ways with prescribed stroke length and power. The stroke and power transmitted can be adjusted as per the requirements. Ram at its bottom end carries the punch to process the workpiece.
Pitman: It is the part which connects the ram and the eccentric shaft and creates linear movement.
Driving Mechanism: ESSA EC 6 is a flywheel driven press. This presses consists no gears so they are also called “No geared press”. For the transmission of power, motor pulley is connected to the flywheel driven eccentric shaft by Vee belt and pulley system. A clutch mechanism is used to engage or disengage the flywheel with the eccentric shaft.
Flywheel: In the EC 6 press machine, the driven
pulley is made of the shape of flywheel, which is
used for storing the energy reserve, for
maintaining constant speed of ram when punch is
pressed against the workpiece. The flywheel is
placed in the driving mechanism just before the
clutch in sequence of power transmission.
2 Phase I
CLUTCH MECHANISM Rolling Key Clutch: The clutch mechanism used in the ESSA EC 6 is a rolling key clutch. Rolling key clutch is a type of full revolution clutch. It is a simple mechanical design that operates by means of engaging a rolling key. Once engaged, it disengages only after a full revolution of the shaft. The engaging mechanism is actuated manually by means of a lever. An obvious disadvantage is the inability to stop the press before top of stroke in the event that a misfeed is detected.
Engaging Device and Hand Guard When the guard BU, is at the top, the ram is blocked by the stop A1. As the guard is lowered, the stop A1 is forced down via the connecting rod US and rocking lever KH, and the eccentric shaft is freed for one revolution, i.e. the ram performs one stroke. After freeing the rotation of the eccentric shaft, the connecting rod US is forced back via the stop A2, so that the rocking lever KH disengages. The spring F1 fitted in the stop forces the stop to catch up again, so that the next stroke can be released only by pressing down the guard BU. The tension spring F2 connects the connecting rod with the stop, and re-engages the rocking lever in the guide of the connecting rod after the lever is reset. For Single-stroking the connecting rod is forced back at every revolution of the eccentric, so that the press is stopped after each stroke. For continuous operation the connecting rod is
held in its rear position by means of a locking
device, so that the rocking lever KH no longer
engages. In this way the stop A1 is retained at the
top and the machine strokes continuously.
Engaging: The flywheel runs continuously depending on the motor speed. The withdrawn stop A1 allows the cam (2) to turn 450 under the actions of the tensioned spring (7). With this movement the cam (2) releases the semi-circular key (4), which then turns on its axis under the action of the tension spring (1) and engages the first groove of the driving bush (8), i.e. the ram is enclutched.
Disengaging: The stop A1 is back in its starting
position, i.e. projecting, about 450 before the cam
(2) comes up against it, owing to the cam on bush
(9). During the remaining 450 movement by cam
(2) the springs (1 & 7) are tensioned, and the
semi-circular key (4) is forced back into the shaft
recess by the cam K. The flywheel runs free once
more and the ram is declutched.
Fig. Rolling Key clutch engaging mechanism
(diagram)
3 Phase I
Alternative Solution
Pneumatic Clutch and Brake
Air actuation is the most common method for industrial equipment. Most industries have supply of compressed air that can serve the actuation of clutches and brakes. Pressures to 200 psi are used to inflate tubes or act on pistons to engage or disengage friction surfaces. Some are air-engaged and spring-disengaged; others are spring-engaged and air-disengaged. Some combination clutch-brakes use air-pressure to engage the clutch, and spring pressure to disengage the clutch while simultaneously engaging the brake. The greatest asset of an air-actuated clutch or brake is low heat generation in the actuator. Unlike an electric unit, there is no heat generation during a long period of engagement. Static pressure stays constant after the piston chamber is filled, so the power needed to sustain torque is almost nothing. As with the mechanical actuation, a degree of touch control or ‘feel’ can be gained with air clutches and brakes by channeling the pressure through hand or foot-operated throttles. Where remote control is desired, electrically actuated solenoid control valves may be used to pressurize a clutch or brake.
Supporting components To operate efficiently, air-actuated clutches and brakes need several supporting components:
Pressure regulators: Selected in accordance with their low capabilities, these valves set pressure ranges so that clutches and brakes deliver correct torque.
Filters: Installed ahead of the pressure regulator, a filter needs atleast 5 micron filtration capability.
Lubricators: Located between the pressure regulator and control valve, a lubricator injects oil into the air when pressure drops.
Control valves: Depending on the clutch or brake configuration, the control valve may be 3,4 or 5-way solenoid type. A 3-way valve controls either a clutch or brake. A 4-way valve controls a combination clutch-brake,
providing air to either component. A 5-way valve is used where the clutch and brake require different pressures. Generally, a control valve is located as close to its clutch or brake as possible to assure least lag-time.
Quick-exhaust valves: Installed at the clutch or brake inlet port and used where long lines are necessary, these valves improve response time because air need not travel back to the control to be exhausted. Instead, it exhausts at the quick –exhaust valve whenever supply pressure drops by, say, 3 to 5 psi.
Exhaust mufflers: To quite noisy valves, they typically reduce noise levels by up to 16 dB.
A disadvantage of air-actuated clutches and brakes is the support equipment needed the maintenance costs that go with it. The clutches and brakes themselves, however, use actuators that are typically no more complex than a cylinder and piston sealed with O-rings or U-cups. Thus, no special skills are needed to maintain them.
Fig: Pneumatic Circuit
4 Phase I
ORTLINGHAUS CLUTCH/BRAKE UNIT
Introduction
Ortlinghaus pneumatically actuated clutch/brake combined units are designed based on the requirement given by the customer, to meet the ever increasing performance and safety requirements in presses. The series 0-420 offers the optimum in terms of maximum clutch brake torques with the smallest of dimensions, i.e. high performance compact design. These combined units represent the optimum drive component in stamping and forming presses and offer excellent adaptability in the following areas:
12-point suspension of the friction plates or two point suspension with lugs of the same or different lengths, giving flexibility for different applications.
Friction element selection, based on shape and material, to obtain the most effective service life with quiet operation under all conditions. The friction block version is to be recommended for machines with either high dynamic loading or load reversals under continuous operation.
Securing to the shaft or crank shaft can be with the aid of either keys or locking assemblies, these being fitted on the clutch side with series 0-420.
Friction combination: Cast iron/organic friction lining or cast iron/friction block of organic friction material.
Air intake: Via rotary inlet through shaft.
Application: On stamping and forming presses, on deep drawing presses, embossing presses and similar machines.
Functional description
Ortlinghaus 0-420 series is a clutch and brake mechanism combined in a single unit. The normal operating pressure of the unit is 5.5 bar and maximum permissible pressure is 6 bar.
Braking
Initially the pressure spring 4 press against piston 3 in the cylinder. This causes brake plate 2 to be pressed against the stop plate, thus bringing about the braking action in the unit.
Engaging the clutch
When the compressed air is applied to the piston via air intake 5, it causes brake plate 2 to be released and clutch plate 1 to engage. This causes clutch plate 1 to be pressed against the clutch body and transmit the motion from the flywheel to the shaft.
Fig.: Cross-sectional view of clutch/brake unit
5
Fig.: Exploded view of clutch/brake unit
6 Phase I
Table: Part list of Clutch/Brake Unit
Item Individual part
1 Hub
1.1 Hub
2 Ring
2.1 Ring
2.2 Dowel pin
2.3 Bolt
3 Springs 3.1 Spring mounting plate
3.2 Spring
3.3 Dowel pin
4 Clutch plate (12-point suspension)
4.1 Base element 4.2 Sleeve
4.3 Bolt
4.4 Strap
4.5 Circlip 4.6 Bolt
4.7 Tensioning sleeve
5 Piston
5.1 Piston 5.2 Grooved ring
5.3 Grooved ring
6 Brake plate (12-point suspension)
6.1 Base element 6.2 Sleeve
6.3 Bolt
12 Friction pad version
12.1 Housing plate section 12.2 Sleeve
12.3 Bolt
12.4 Friction pad
7 Phase I
ASSEMBLY
Installation of Clutch
The Ortlinghaus 0-420 Clutch/Brake unit can be installed by two methods:
By 12-point plate suspension
By 2-point plate suspension In 12-point plate suspension method, the plates are mounted on the machine through 12 holes provided in them. In 2-point plate suspension method, the plates are mounted through 2 lugs at opposite ends of the plate. In EC 6 conversion 12-point plate suspension has been selected on the basis of the following criteria:
High frequency of operation (engaging and disengaging).
Heavy stresses generated on the clutch and the brake plates by the flywheel.
Ease of mounting on the machine base.
To distribute the load uniformly on the base.
Fig: 12-point suspension
Twelve-point suspension In 12-point suspension, the plates are
provided with 12 holes.
The brake plate halves are held by spring pressure and clutch halves by means of the securing straps.
The brake plate half will fall out if compressed air is applied to the clutch/brake unit, so it has to be tightened up using bolts.
Apply compressed air to the clutch/brake unit.
Insert sleeve 1. Tighten self-locking bolt 2 to the prescribed torque (refer table 4).
Turn flywheel until a securing hole is located opposite a recess in the brake plate. \
Insert one of the clutch plate halves if the clutch plate has been removed.
Insert sleeve 1. Tighten self-locking bolt 2 to the prescribed torque (refer table 4). Insert remaining five sleeves and tighten bolts.
Proceed in the same way with the other plate
half.
Table: Torque value for tightening bolts
Strength Class: 10.9
Locking agent: loctite 262
Design size
23 29 40 50 61 62 67 72
N-m 8.5 8.5 15 35 69 69 120 190
Design Size
77 80 83 87 91 91 92 93
N-m 190 295 580 1000 1000 1000 1500 2000
8 Phase I
Installation conditions
Moving parts must be safeguarded by the customer against unintended contact, without significantly compromising the ventilation.
The installation area, with its connection faces, and the product must be free of grease, dust or other combination.
It must be ensured that the friction components are not contaminated by operating fluids such as oil or grease during installation or subsequent operation. If clamping rings are used for shaft connection then no oil must emerge from these after installation.
There must be no damage present at the joints of the machine.
Observe the fitting and position tolerances and the data on the product drawing. Otherwise small cracks or gaps from angular or radial misalignment of the shaft/machine are created.
Ensure that there is adequate space available in the installation area.
Development of design
The existing EC 6 Press Machine utilizes a Rolling key mechanism to transmit the power from the motor to the shaft assembly through the flywheel. But the spring that is used to engage the key for the power transmission was more prone to failure causing frequent breakdowns of the production line. To prevent the breakdown of the machine and to continue with the production without any glitches the rolling key mechanism is replaced by a Pneumatic Clutch (single plate). The preliminary aim of the project is to design the modified version of the Press Machine by the modification of the frame and its parts and introducing the pneumatic clutch in the assembly replacing the rolling-key clutch mechanism.
9 Phase I
Part Designs
1. Bearing(Diameter- 85mm) It is designed to support the shaft from bending due the vertical component of the weight the parts assembled on it.
2. Bearing(Diameter- 100mm) It is designed to support the shaft from bending due the vertical component of the weight the parts assembled on it.
3. Bowl It serves the purpose of holding the coupling attached to the shaft assembly.
4. Brake plate mounting bracket It is designed to support the brake plate of the clutch/brake unit.
5. Brake plate pin It helps to attach the brake plate to the fabricated plate.
6. Centre plate clutch
It is the center plate of the clutch/brake unit used to transmit the torque during engagement of the clutch.
10 Phase I
7. Clutch key It helps to transmit the power from the clutch to the shaft assembly.
8. Coupling
It acts a supporting element for the eccentric block.
9. Cover Plate
It separates the brake plate of the clutch/brake unit from the top base to reduce wearing of the unit.
10. Eccentric Block It is a part of the shaft assembly which acts a cam to convert the rotating motion of the shaft as a reciprocating motion and transmit it to the punch.
11. Fabricated Plate
The brake plate of the clutch/brake unit is mounted on this plate for permanent fixture.
12. Flywheel
Stores energy provided by the electric motor and supplies the same energy to the clutch plate which in turn supplies it to the shaft during engagement.
11 Phase I
13. Guiderod
It helps the ram of the machine to reciprocate as the shaft rotates and the eccentric block makes it reciprocate.
14. Machine Base
It supports the entire mechanism and houses the various assemblies and sub –assemblies along with the electric motor and the belt drive to rotate the flywheel.
15. Round Pin
It is used to attach the flywheel to the clutch plate of the clutch/brake unit.
16. Sleeve
It supports the shaft and separates it from the top base to reduce wear.
17. Spacer It helps to keep an optimum space between the clutch/brake unit and the sleeve.
18. Top base
It supports the shaft assembly and houses the guiderod which makes the ram reciprocate.
12 Phase I
ASSEMBLY DRAWINGS
Fig.: EC 6 assembly-Modified version
Fig.: Shaft assembly-Modified Version
Fig.: Top base assembly-Modified Version
1 PHASE II
Design Analysis
This Phase of the project deals with simulating the various stresses developed in the machine.
The simulation is done on the major parts and sub-assemblies in the modified version of the
machine which are suspected to be more vulnerable to distortion or failure due to the generation
of stress.
The major parts and sub-assembly which have been put under stress analysis are:
1. Fabricated Plate
2. Eccentric Block
3. Shaft
4. Shaft-assembly
The simulations of the stress situations due to static as well as dynamic loading have been
considered and the design has been tested.
Suspected vulnerabilities in the mentioned parts
1. Fabricated plate: Wearing out of the thread holes due to the braking torque applied by
the brake plate of the clutch/brake unit.
2. Eccentric Block: Failure of the eccentric block due to the periodic shock load applied on
the on the block by the guiderod.
3 & 4. Shaft and Shaft assembly: Bending of the shaft due to weight of the clutch/brake unit
and the flywheel assembled on it. The tension of the belt is also considered to simulate the
load on the shaft.
The stress analysis reports of the parts of the above mentioned parts and sub-assemblies are
reports generated by the Autodesk Inventor Professional Suite 2011.
The reports include deflection of the parts and the sub-assembly in under static and dynamic load
situations. The bending and failure of the parts (if any) are also indicated.
2 PHASE II
STRESS ANALYSIS- FABRICATED PLATE
Stress Analysis Report
Simulation: 1
General objective and settings:
Design Objective Single Point
Simulation Type Static Analysis
Last Modification Date 09-07-2012, 02:19
Detect and Eliminate Rigid Body Modes Yes
Advanced settings:
Avg. Element Size (fraction of model diameter) 0.1
Min. Element Size (fraction of avg. size) 0.2
Grading Factor 1.5
Max. Turn Angle 60 deg
Create Curved Mesh Elements Yes
Material(s)
Name Steel, High Strength Low Alloy
General
Mass Density 7.84 g/cm^3
Yield Strength 275.8 MPa
Ultimate Tensile Strength 448 MPa
Stress
Young's Modulus 200 GPa
Poisson's Ratio 0.287 ul
Shear Modulus 77.7001 GPa
Stress Thermal
Expansion Coefficient 0.000012 ul/c
Thermal Conductivity 47 W/( m K )
Specific Heat 420 J/( kg c )
Part Name(s) Fabricated plate.ipt
Analyzed File: Fabricated plate.ipt
Autodesk Inventor Version: 2011 (Build 150239000, 239)
Creation Date: 09-07-2012, 02:21
Simulation Author: Somnath Bhattacharjee
Summary:
3 PHASE II
Operating conditions
Force: 1
Load Type Force
Vector X -16.021 N
Vector Y -11.972 N
Vector Z 0.000 N
Selected Face(s)
Force: 2
Load Type Force
Vector X -14.328 N
Vector Y -13.954 N
Vector Z 0.000 N
Selected Face(s)
4 PHASE II
Force: 3
Load Type Force
Vector X -7.193 N
Vector Y -18.662 N
Vector Z 0.000 N
Selected Face(s)
Force: 4
Load Type Force
Vector X -1.198 N
Vector Y -19.964 N
Vector Z 0.000 N
Selected Face(s)
5 PHASE II
Force: 5
Load Type Force
Vector X 8.654 N
Vector Y -18.031 N
Vector Z 0.000 N
Selected Face(s)
Force: 6
Load Type Force
Vector X 9.605 N
Vector Y -17.542 N
Vector Z 0.000 N
Selected Face(s)
6 PHASE II
Force: 7
Load Type Force
Vector X 15.752 N
Vector Y -12.323 N
Vector Z 0.000 N
Selected Face(s)
Force: 8
Load Type Force
Vector X 19.239 N
Vector Y 5.464 N
Vector Z 0.000 N
Selected Face(s)
7 PHASE II
Force: 9
Load Type Force
Vector X 17.974 N
Vector Y 8.770 N
Vector Z 0.000 N
Selected Face(s)
Force: 10
Load Type Force
Vector X -5.451 N
Vector Y 19.243 N
Vector Z 0.000 N
Selected Face(s)
8 PHASE II
Force: 11
Load Type Force
Vector X -15.771 N
Vector Y 12.300 N
Vector Z 0.000 N
Selected Face(s)
Force: 12
Load Type Force
Vector X -10.801 N
Vector Y 16.833 N
Vector Z 0.000 N
Selected Face(s)
9 PHASE II
Force: 13
Load Type Force
Vector X -14.701 N
Vector Y 13.561 N
Vector Z 0.000 N
Selected Face(s)
Fixed Constraint: 1
Constraint Type Fixed Constraint
Selected Face(s)
10 PHASE II
Results
Reaction Force and Moment on Constraints
Constraint Name Reaction Force Reaction Moment
Magnitude Component (X,Y,Z) Magnitude Component (X,Y,Z)
Fixed Constraint:1 38.9716 N
14.2375 N
44.845 N m
0 N m
36.2777 N 0 N m
0 N -44.845 N m
Result Summary
Name Minimum Maximum
Volume 3173200 mm^3
Mass 24.8779 kg
Von Mises Stress 0.00000000504795 MPa 0.115715 MPa
1st Principal Stress -0.0238676 MPa 0.0937576 MPa
3rd Principal Stress -0.0834569 MPa 0.0250434 MPa
Displacement 0 mm 0.00000297303 mm
Safety Factor 15 ul 15 ul
Figures
Von Mises Stress
11 PHASE II
1st Principal Stress
3rd Principal Stress
12 PHASE II
Displacement
Safety Factor
13 PHASE II
STRESS ANALYSIS- ECCENTRIC BLOCK
Stress Analysis Report
Analyzed File: Eccentric block.ipt
Autodesk Inventor Version: 2011 (Build 150239000, 239)
Creation Date: 09-07-2012, 16:34
Simulation Author: Somnath Bhattacharjee
Summary:
Simulation: 1
General objective and settings:
Design Objective Single Point
Simulation Type Modal Analysis
Last Modification Date 09-07-2012, 16:33
Number of Modes 8
Frequency Range 0 - 180
Compute Preloaded Modes No
Enhanced Accuracy No
Advanced settings:
Avg. Element Size (fraction of model diameter) 0.08
Min. Element Size (fraction of avg. size) 0.2
Grading Factor 1.5
Max. Turn Angle 60 deg
Create Curved Mesh Elements Yes
Material(s)
Name Steel, High Strength Low Alloy
General
Mass Density 7.84 g/cm^3
Yield Strength 275.8 MPa
Ultimate Tensile Strength 448 MPa
Stress
Young's Modulus 200 GPa
Poisson's Ratio 0.287 ul
Shear Modulus 77.7001 GPa
Stress Thermal
Expansion Coefficient 0.000012 ul/c
Thermal Conductivity 47 W/( m K )
Specific Heat 420 J/( kg c )
Part Name(s) Eccentric block.ipt
14 PHASE II
Operating conditions
Force: 1
Load Type Force
Vector X -25.363 N
Vector Y -493.348 N
Vector Z 0.000 N
Selected Face(s)
15 PHASE II
Fixed Constraint: 1
Constraint Type Fixed Constraint
Selected Face(s)
Results
Result Summary
Name Result Value
Volume 164852 mm^3
Mass 1.29244 kg
16 PHASE II
STRESS ANALYSIS- SHAFT ASSEMBLY
Stress Analysis Report
Analyzed File: Shaft assembly_new.iam
Autodesk Inventor Version: 2011 (Build 150239000, 239)
Creation Date: 09-07-2012, 23:45
Simulation Author: SomnathB
Summary:
Project Info (iProperties)
Physical
Mass 15.7584 kg
Area 868182 mm^2
Volume 8227410 mm^3
Center of Gravity x=-0.277797 mm y=-1.70027 mm z=-212.384 mm
Simulation: 1
General objective and settings:
Design Objective Single Point
Simulation Type Modal Analysis
Last Modification Date 09-07-2012, 23:35
Number of Modes 8
Frequency Range 0 - 700
Compute Preloaded Modes Yes
Enhanced Accuracy Yes
Advanced settings:
Avg. Element Size (fraction of model diameter) 0.08
Min. Element Size (fraction of avg. size) 0.2
Grading Factor 1.5
Max. Turn Angle 60 deg
Create Curved Mesh Elements No
Use part based measure for Assembly mesh Yes
17 PHASE II
Material(s)
Name Steel, Mild
General
Mass Density 7.86 g/cm^3
Yield Strength 207 MPa
Ultimate Tensile Strength 345 MPa
Stress
Young's Modulus 220 GPa
Poisson's Ratio 0.275 ul
Shear Modulus 0 GPa
Stress Thermal
Expansion Coefficient 0.000012 ul/c
Thermal Conductivity 56 W/( m K )
Specific Heat 460 J/( kg c )
Part Name(s) Shaft1.ipt
Name Cast Iron
General
Mass Density 7.25 g/cm^3
Yield Strength 200 MPa
Ultimate Tensile Strength 276 MPa
Stress
Young's Modulus 120.5 GPa
Poisson's Ratio 0.3 ul
Shear Modulus 0 GPa
Stress Thermal
Expansion Coefficient 0.000012 ul/c
Thermal Conductivity 50 W/( m K )
Specific Heat 540 J/( kg c )
Part Name(s)
100dia plate.ipt 0420-129-61-332000_Clutch.ipt Flywheel.ipt coupling.ipt
Name Steel, High Strength Low Alloy
General
Mass Density 7.84 g/cm^3
Yield Strength 275.8 MPa
Ultimate Tensile Strength 448 MPa
Stress
Young's Modulus 200 GPa
Poisson's Ratio 0.287 ul
Shear Modulus 0 GPa
Stress Thermal
Expansion Coefficient 0.000012 ul/c
Thermal Conductivity 47 W/( m K )
Specific Heat 420 J/( kg c )
Part Name(s)
Eccentric block.ipt Clutch key.ipt Clutch key.ipt Sleeve.ipt
Name Cast Steel
General
Mass Density 7.85 g/cm^3
Yield Strength 250 MPa
Ultimate Tensile Strength 300 MPa
Stress
Young's Modulus 210 GPa
Poisson's Ratio 0.3 ul
Shear Modulus 0 GPa
Stress Thermal
Expansion Coefficient 0.000012 ul/c
Thermal Conductivity 50 W/( m K )
Specific Heat 460 J/( kg c )
Part Name(s) Spacer.ipt
18 PHASE II
Operating conditions
Force: 1
Load Type Force
Vector X -80.283 N
Vector Y -487.433 N
Vector Z -0.000 N
Selected Face(s)
19 PHASE II
Fixed Constraint: 1
Constraint Type Fixed Constraint
Selected Face(s)
20 PHASE II
Fixed Constraint: 2
Constraint Type Fixed Constraint
Selected Face(s)
21 PHASE II
Fixed Constraint: 3
Constraint Type Fixed Constraint
Selected Face(s)
22 PHASE II
Fixed Constraint: 4
Constraint Type Fixed Constraint
Selected Face(s)
23 PHASE II
Fixed Constraint: 5
Constraint Type Fixed Constraint
Selected Face(s)
24 PHASE II
Results
Frequency Value
Result Summary
Name Result Value
Volume 8227430 mm^3
Mass 60.3516 kg
Figures
F1 20.54 Hz Displacement
F1 20.54 Hz
25 PHASE II
F1 20.54 Hz X Displacement
26 PHASE II
F1 20.54 Hz Y Displacement
27 PHASE II
F1 20.54 Hz Z Displacement
viii CONCLUSION
The CAD designs of the parts of the modified version of the EC6 Press Machine along with
their dimension specifications are:
1. Fabricated Plate
2. Spacer
3. Sleeve
4. Cover Plate
5. Flywheel
6. Shaft
7. Eccentric Block
8. 100 dia plate
9. Clutch key
10. Top Base
11. Machine base
12. Modified EC 6 Press Machine assembly
A-A ( .4 )
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCTPR
OD
UC
ED B
Y A
N A
UTO
DE
SK E
DU
CAT
ION
AL P
RO
DU
CT P
RO
DU
CE
D BY AN
AU
TOD
ESK E
DU
CA
TION
AL PR
OD
UC
T1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
OHNS
Part Name
Remarks:
Fabricated plate
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
1
:1
Approved
Of:SheetScale5
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
1
Dim. Linear
mm
Angular
±50 ±25"
A
A
n437,00
24,00
M10x1.5 - 6H12 nos @ PCD 408,00
N6
N6
n14
5,00
THRU
A
f 10 A
b 10 A
F:\E
C6 c
onve
rsio
n\EC
6-P
neum
atic
clu
tch
conv
ersi
on\D
raw
ing
files
\Fab
ricat
ed p
late
.idw
A1 A2
A3A4A5
A6
HOLE TABLEHOLE XDIM YDIM DESCRIPTION
A1 -105,00 40,00 n8,20 THRUv n15,00 x 9,00
A2 105,00 40,00 n8,20 THRUv n15,00 x 9,00
A3 144,00 92,00 n8,20 THRUv n15,00 x 9,00
A4 0,00 92,00 n8,20 THRUv n15,00 x 9,00
A5 -144,00 92,00 n8,20 THRUv n15,00 x 9,00
A6 0,00 167,00 n8,20 THRUv n15,00 x 9,00
0.4 : 1
HARDNESS: 550 HV - 600 HV
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCTPR
OD
UC
ED B
Y A
N A
UTO
DE
SK E
DU
CAT
ION
AL P
RO
DU
CT P
RO
DU
CE
D BY AN
AU
TOD
ESK E
DU
CA
TION
AL PR
OD
UC
T1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
OHNS
Part Name
Remarks:
Spacer
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
1
:2
Approved
Of:SheetScale5
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
2
Dim. Linear
mm
Angular
±50 ±25"
4,00
n60,0
0
45,0
0 H
7Ø
*
N6 N6
A
f 10 A
2.5 : 1
HARDNESS: 550 HV - 600 HV
NOTE: *Sliding fit with Shaft
B ( 5 )
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCTPR
OD
UC
ED B
Y A
N A
UTO
DE
SK E
DU
CAT
ION
AL P
RO
DU
CT P
RO
DU
CE
D BY AN
AU
TOD
ESK E
DU
CA
TION
AL PR
OD
UC
T1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
OHNS
Part Name
Remarks:
Sleeve
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
1
:3
Approved
Of:SheetScale5
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
3
Dim. Linear
mm
Angular
±50 ±25"
B
207,00 + 1050+
30,00147,0030,00
n60,00
45,0
0 H
7*
45,0
0 H
7*
n50
,00
N6
N6
Ab 5 A
b 5 A
N6N6
f 5 A
NOTE: *Sliding fit with Shaft Chamfer points: C1, C2, C3 & C4 0,20 X 45°
C1 C2 C3 C4
0,20 X 45,00°
1.25 : 1
HARDNESS: 550 HV - 600 HV
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCTPR
OD
UC
ED B
Y A
N A
UTO
DE
SK E
DU
CAT
ION
AL P
RO
DU
CT P
RO
DU
CE
D BY AN
AU
TOD
ESK E
DU
CA
TION
AL PR
OD
UC
T1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
OHNS
Part Name
Remarks:
Cover plate
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
1
:4
Approved
Of:SheetScale5
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
4
Dim. Linear
mm
Angular
±50 ±25"
1.5 : 1
n120,0
0
2,50
n5,50 THRUw n10,40 X 90,00°6 Nos @ PCD 100,00
80,0
0Ø
N6 N6
60,00°
A
f 10 A
HARDNESS: 550 HV - 600 HV
A-A ( .35 )
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
Cast Iron
Part Name
Remarks:
Flywheel
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
1 no
:1
Approved
Of:SheetScale1
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
5
Dim. Linear
mm
Angular
±50 ±25"
A
A
70,00
5,00
80,0
0 H
7Ø
#
27,00 + 010+
n80
,00
H7#
18,00 + 010+
n40,00
H7*
THRU
n408,00
PCD
15,00°
15,00°
15,00
°
M12x1.7518 nos
45,0
0°
N6
N6
N6
N6
NOTE: # Sliding fit with Bearing outer race * Sliding fit with Shaft
F:\E
C6 c
onve
rsio
n\EC
6-P
neum
atic
clu
tch
conv
ersi
on\D
raw
ing
files
\Fly
whe
el.id
w
U cut
U cut
Part to be given
.35 : 1
C
b 10 C b 10 C
f 10 C
f 10 C
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
EN 45
Part Name
Remarks:
Round pin
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
18
:1
Approved
Of:SheetScale2
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
6
Dim. Linear
mm
Angular
±50 ±25"
n16,0
0
13,00A/F
M10x1
.5 -
6g
20,0022,50 + 020+
N6
N6
F:\E
C6 c
onve
rsio
n\EC
6-P
neum
atic
clu
tch
conv
ersi
on\D
raw
ing
files
\Rou
nd p
in_B
rake
& c
lutc
h pl
ate.
idw
0,50 X
45,00
°
U cutR 0,25M10
x1.5 -
6H
22,00
5 : 1
42,50
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
EN 45
Part Name
Remarks:
Brake plate pin
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
18
:2
Approved
Of:SheetScale2
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
7
Dim. Linear
mm
Angular
±50 ±25"
0,50 X 45,00°
U cutR 0,25
M10x1.5 - 6g
50,5
0+
020+
24,0
0
N6
N6
15,0
0A/
F
n20,00
38,0
0
M10x1.5 - 6H
2.5 : 1
74,5
0
A-A ( .6 )
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
---
Part Name
Remarks:
Shaft assembly
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
1 set
:1
Approved
Of:SheetScale4
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
8
Dim. Linear
mm
Angular
±50 ±25"
A A
100dia plate
Eccentric block
F:\E
C6 c
onve
rsio
n\EC
6-P
neum
atic
clu
tch
conv
ersi
on\D
raw
ing
files
\Sha
ft a
ssem
bly_
new
.idw
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
OHNS
Part Name
Remarks:
Shaft & Key
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
1 & 2
:2
Approved
Of:SheetScale4
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
8a &8b
Dim. Linear
mm
Angular
±50 ±25"
174,00161,5047,5050,009,00
18,00
11,00
1,50
3 ,1 8°
M30x1.5 - 6g
n32
,00
2,00
n34
,00
40,0
0n
+510
+#
n45
,00
h6*
Ø44
,00
n45
,00
h6*
M45x1.5 - 6g
12,50
n40
,00
h6*28,00Ø
90,00
14,00Width Keyway
4,10Deep Keyway
N6
n38
,00
N6
61,00
n37
,30
CIRCLIP GROOVE
2,00
M24x1.5 - 6H
NOTE: * Sliding fit with bearing inner race # Intereference fit with Eccentric block & 100dia plate
87,00
F:\E
C6 c
onve
rsio
n\EC
6-P
neum
atic
clu
tch
conv
ersi
on\D
raw
ing
files
\Sha
ft a
ssem
bly_
new
.idw
15,0
0°
15,00°
586,50
52,50
90,00
n14,00
7,95A
f 5 AHARDENED & GROUND
n8,00 THRU
36,00A/F
HARDNESS: 550 HV - 600 HV
#INTERFERENCE FIT WITH 100Dia PLATE
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
OHNS
Part Name
Remarks:
Eccentric block
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
1
:3
Approved
Of:SheetScale4
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
8c
Dim. Linear
mm
Angular
±50 ±25"
n80,00 h6
15,0
022
,50
n24,00
THRU
40,00
n
-100+
#
THRU
25,00
25,0
0
M6x1 - 6H
N6
50,00
N6 N6
NOTE: #Interference fit with shaft
F:\E
C6 c
onve
rsio
n\EC
6-P
neum
atic
clu
tch
conv
ersi
on\D
raw
ing
files
\Sha
ft a
ssem
bly_
new
.idw
28,50 28,50
M4x
0.7
- 6H
DEEP
25,
00
HARDENED & GROUND
N6
HARDNESS: 550 HV - 600 HV
B ( 10 )
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
SKS 3
Part Name
Remarks:
100 Dia plate
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
1
:4
Approved
Of:SheetScale4
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
8d
Dim. Linear
mm
Angular
±50 ±25"
B
n62
,00
1,00
4,00
5,00
n100,00 h6
45,0
0- 1
00+
Ø
A
r 10 A
N6
N6
NOTE: #Interference fit with shaft
HARDENED & GROUND
HARDNESS: 550 HV - 600 HV
A-A ( 1/3 )
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Qty.Material
Cast Iron
Part Name
Remarks:
Top base
Drawn CheckedSig.
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
1
:1
Approved
Of:SheetScale1
DatePROJECT NAME:
Item
WATCH DIVISION
EC 6 Pneumatic clutch conversion
Tol.
mm
General Tol.Unit
9
Dim. Linear
mm
Angular
±100 ±25"
A
A
F:\E
C6 c
onve
rsio
n\EC
6-P
neum
atic
clu
tch
conv
ersi
on\D
raw
ing
files
\Top
bas
e1.id
w
48,00
f 10 A
42,00
b 10 A
N6
A
3,00 + 020+
19,00
n91
,50
f 10 A
Milling finish
A1 A2
A3A4A5
A6
B1B2B3
C1
C2
C3
C4
C5
C6
HOLE TABLEHOLE XDIM YDIM DESCRIPTION
A1 -105,00 40,00 M8x1.25 - 6HA2 105,00 40,00 M8x1.25 - 6HA3 144,00 92,00 M8x1.25 - 6HA4 0,00 92,00 M8x1.25 - 6HA5 -144,00 92,00 M8x1.25 - 6HA6 0,00 167,00 M8x1.25 - 6H
B1 165,00 120,00Dowel hole
n8,00 - 100+ -15,00 DEEP
B2 0,00 120,00Dowel hole
n8,00 - 100+ -15,00 DEEP
B3 -165,00120,00Dowel hole
n8,00 - 100+ -15,00 DEEP
C1 0,00 50,00 M5x0.8 - 6HC2 43,30 25,00 M5x0.8 - 6HC3 43,30 -25,00 M5x0.8 - 6HC4 0,00 -50,00 M5x0.8 - 6HC5 -43,30 -25,00 M5x0.8 - 6HC6 -43,30 25,00 M5x0.8 - 6H
Circlip groove
b 10 A
n85
,00
A-A ( .2 )
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCTPR
OD
UC
ED B
Y A
N A
UTO
DE
SK E
DU
CAT
ION
AL P
RO
DU
CT P
RO
DU
CE
D BY AN
AU
TOD
ESK E
DU
CA
TION
AL PR
OD
UC
T1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
±25"
Angular
±100
General Tol.
Linear
Datemm
Tol.
mm
EC 6 Pneumatic clutch conversion
Dim.
X
Unit
ItemEC 6 Machine
assembly---
Part Name Material
Remarks:
Drawn Checked
---
Approved
WATCH DIVISION
PROJECT NAME: Scale
Sig.
1 3 Sheet :
:Of
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
Qty.
50,00
108,
00
Machine base
Top base assembly
Brake plate pin
Round pin
Flywheel
Shaft assembly_new
DIN 471 - 40x1.75
Spacer
Sleeve
100dia bearing
85dia bearing
80dia bearing
NOTE: Clutch not visible Top base moves 40mm (from its Original mounting position)
FRONT SIDE
F:\E
C6 c
onve
rsio
n\EC
6-P
neum
atic
clu
tch
conv
ersi
on\D
raw
ing
files
\Mac
hine
bas
e-1.
idw
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCTPR
OD
UC
ED B
Y A
N A
UTO
DE
SK E
DU
CAT
ION
AL P
RO
DU
CT P
RO
DU
CE
D BY AN
AU
TOD
ESK E
DU
CA
TION
AL PR
OD
UC
T1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
±25"
Angular
±100
General Tol.
Linear
Datemm
Tol.
mm
EC 6 Pneumatic clutch conversion
Dim.
X
Unit
ItemEC 6 Machine
assembly---
Part Name Material
Remarks:
Drawn Checked
---
Approved
WATCH DIVISION
PROJECT NAME: Scale
Sig.
2 3 Sheet :
:Of
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
Qty.
40,0
0
NOTE: Clutch not visible Top base moves 40mm (from its Original mounting position)
F:\E
C6 c
onve
rsio
n\EC
6-P
neum
atic
clu
tch
conv
ersi
on\D
raw
ing
files
\Mac
hine
bas
e-1.
idw
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCTPR
OD
UC
ED B
Y A
N A
UTO
DE
SK E
DU
CAT
ION
AL P
RO
DU
CT P
RO
DU
CE
D BY AN
AU
TOD
ESK E
DU
CA
TION
AL PR
OD
UC
T1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
±25"
Angular
±100
General Tol.
Linear
Datemm
Tol.
mm
EC 6 Pneumatic clutch conversion
Dim.
10a &10b
Unit
ItemMachine base &Projected piece
---
Part Name Material
Remarks:
Drawn Checked
---
Approved
WATCH DIVISION
PROJECT NAME: Scale
Sig.
3 3 Sheet :
:Of
TITA
N IN
DU
STR
IES
LTD
.(M
OD
ULE
MA
INTE
NA
NC
E)
Qty.
156,
0014
0,00
155,00
24,8
4° 50,9
0
96,0
0
R107,8
6 552,00
560,00
n40,00
THRU5,00
Plate thick
R50,00
Weldment
Weldment
Weldment
100,
00
64,00 6,00
100,
00
8,00
50,0
0
14,00
Material: OHNSHardness: 550 HV - 600 HV
F:\E
C6 c
onve
rsio
n\EC
6-P
neum
atic
clu
tch
conv
ersi
on\D
raw
ing
files
\Mac
hine
bas
e-1.
idw
100,
00
150,00
400,
00
19,00
26,00
n11,00 THRU
25,0
0
19,0035
,00 n11,00 THRU
3 nos
25,0
0
19,0026,00
ix BIBLIOGRAPHY
Papers and Journal:
1. Mechanical Press Types and Nomenclature© 1993-2005, David Alkire Smith, pg 10-13.
2. Manufacturing process-III, pg 38-40.
3. Pneumatically actuated clutches and brakes- Ortlinghaus.
4. Metal Forming Practise, Heinz Tschaetsch, pg 300-303.
5. Rolling key clutch- service manual, Bliss clearing.
6. Power transmission design 1997, pg 129, 140-141.
Websites:
1. www.mullermachines.com/es/pdf/machine/15011
2. www.merriam-webster.com/dictionary/rolling%20key%20clutch
3. www.ortlinghaus.at/pdf/tpi/en/TPI_0750_EN.pdf
4. http://books.google.co.in/books?id=W-6SFIX2qp4C