Final Exam Study Guide for EIN6935allC13 - Session 7

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  • 8/11/2019 Final Exam Study Guide for EIN6935allC13 - Session 7

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    EIN6935allC13 - LEAN Six SigmaFinal Exam Study Guide

    P 2 10

    T 14 M P T : M

    , T T P S (TPS)

    T LEAN P ( J W)

    1. S

    2. I

    3. M

    4. A

    5. C

    T C LEAN

    - CADENCE: T - FLOW A

    - BALANCE A

    - SNCHRONIATION T

    - FLEIBILIT R ,

    DEFINE P O: T ,

    ,

    A T S S , (S S) .1. F

    2. A .

    P/ O D

    COMPLETE DETAILED

    S NOT

    M FOCUSED

    T C N CTS : C T SATISFACTION

    CTQ : C T QALIT

    CTD : C T DELIER

    CTC : C T COST

    T KE CS (CTS) MEASRABLE!

    CTSI:

    D . ASK THE CSTOMER (S, F, )R P S

    KANO MODEL L V C (VOC)

    QUALIT FUNCTION DEPLOMENT (QFD): A H Q

    A

    .

    L P #1: SPECIF VALUE IN THE EES OF THE CUSTOMER

    - A LEAN

    - , . T .

    D V A : T . A :

    , , , ,

    1

    .

    D NV A : T , NOT .

    T , ,

    O P S (M, IP F) M S E & P D

    T R I & T

    P B: D BEGIN & END !

    P, A T : = (1, 2, 3, ) B

    O () ()

    B: A . C

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    EIN6935allC13 - LEAN Six SigmaFinal Exam Study Guide

    P 3 10

    A D: E , ,

    T S S P M:

    D P U (DPU):T .

    F T : T

    P P M (PPM): T A D P .

    D P M O (DPMO): A D P

    R T F T I

    (: RT = 0.9555 0.97 0.944 = 0.874 87.4%)

    T LEAN M

    L T T , ,

    .

    T

    .

    T 95% T L T NV A!!!

    P T

    C T T

    .

    Q T T ,

    T T T

    SU T T

    H T T

    C T T T

    N O= T W C/ T T E: N O = 10/3.9=2.7 3

    T M (T): G .

    I !

    I :

    Q D P S B

    A/ K R T D

    P C T . A LIVING

    S I P O C (SIPOC) F P

    T : C, C, SOP N

    P O:I ,

    R SMART

    SS MM AA RR T

    LEAN P #2: IDENTIF VALUE STREAM

    - V S ALL ACTIONS

    - A

    - A (T O M)- A (T T M)

    V S M (" ) ,

    ,

    - T " " , " "

    , LEAN

    - A

    - A

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    EIN6935allC13 - LEAN Six SigmaFinal Exam Study Guide

    P 4 10

    V S

    1. T MATERIALS,

    2. TTRANSFORMATION

    3. T INFORMATION

    V S M NOT

    A

    B

    A B VSM

    - T

    - T .

    - I LEAN , .

    - I .

    - P .

    - I TAKT .

    C C VSM

    1. D

    2. D

    3. D

    4. D , ,

    5. A , ,

    6. I , .7. T

    .

    8. D

    9. D

    7 Q C

    T W I I U F I N

    C (T)

    S

    T

    .

    P

    / .

    H T

    A

    P T

    .

    T (

    ) ( ).

    P 20% 80% .

    C &

    E

    D

    S A G,

    . H,

    ; ()

    ( .)

    I 6 ( 6 M)

    M, M N, M, M, M,

    M

    A F I D.

    B

    F

    T . T

    .

    S

    D

    T

    I ,

    .

    C

    C

    T

    C

    ;

    I E M. G T C ,

    . C ( , , , " ")

    A :

    ,

    ,

    A

    E

    V( ) 100

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    EIN6935allC13 - LEAN Six SigmaFinal Exam Study Guide

    P 5 10

    MEASURE P O: T , ,

    T , / /.

    A/ , (/N, P/F, )

    V/ , . (T, L,

    ) S,

    S , , S C . T P

    C.

    P B

    .

    N D: I

    .

    P

    T N D

    .

    N P C B M E B I

    I U I H B S.

    M N D.R 68%

    .

    R 95%

    .

    R 99.7%

    C . A

    .

    M S E (

    ).

    O P V A P V M V.

    T ,

    .

    REPEATABILIT REPRODUCIBILIT .

    R (G): T

    .

    R (O): T

    .

    C P Q(COPQ) .

    T C P Q 510%

    H F 1520% COPQ

    E H F : C , S

    , R , A, C, L C L

    P M P M (P) : A

    C A I / C B.

    H L .

    T K .

    T : C, C, SOP N

    LEAN P #2: I ELIMINATE WASTE

    , , , ,

    .

    NV A : T , ,

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    EIN6935allC13 - LEAN Six SigmaFinal Exam Study Guide

    P 7 10

    S :

    E

    E

    I

    F FMEA

    F M E A (FMEA) , ,

    , , ,

    F M I ? F E K O

    (C R) ?

    S H S ?

    C ?

    O H ?

    C C

    ( ) ?

    D H ?

    R P N (RPN) = S R O R

    D

    TT55WW.. AAHH??

    >>> A

    P C T CENTERING P O T

    SPREAD R V

    H P .

    I H P, C . I ,

    (/) .

    LEAN P #3: MAKE VALUE FLOW

    LEAN P #4: ALLOW THE CUSTOMER TO PULL

    P P S: T L , , .

    P: R C

    P: C

    S:

    A

    M "" ""

    A / ,

    P =

    = ( )

    A V S 8

    1. W T T? TAKT T = A T/ C D

    T ( )

    2. W S, S?

    D .

    B S

    P F ,

    A, S

    ,

    3. W C F?

    ( ) :

    P T T,

    .

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    EIN6935allC13 - LEAN Six SigmaFinal Exam Study Guide

    P 8 10

    T C F "" P ,

    .

    4. W S ?

    C C F .

    I L P .

    A S,

    P .

    5. A V S ? O S.

    T , .

    T .

    E P.

    P C F

    T P .

    6. H L P P?

    B , .

    7. W W P?

    I , P

    B ' .

    T C ,

    H .

    8. W P ?

    H P E ,

    . T , ,

    , .

    I H P, C , . I ,

    (/) .

    IMPROVE P O: T

    , ,

    IMPROVE P S:

    1. G

    2.

    S 3. P

    4. I

    A , :

    1. ;

    2. , , ;

    3. .

    I FMEA: W ,

    /

    F F A . . .

    D

    I

    S

    T I/E M

    , .

    K: A J " ". I L P

    / .

    Q S: T ,

    . I

    , .

    C : T A

    B .

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    EIN6935allC13 - LEAN Six SigmaFinal Exam Study Guide

    P 9 10

    Q C: A .

    I

    I : /

    E : /

    T S M E D INTERNAL ETERNAL .

    MP ( P): U

    100% 100% .

    M P W W W:

    M

    M

    D

    D

    F

    I

    ( )

    M .

    A .

    SPC .

    A, , .

    T .

    M .

    .

    S .

    F .

    T P M (TPM) .

    T: .

    P:

    M: ,

    O E E (OEE) , "", :

    AAILABILIT ,

    A PERFORMANCE ,

    QALIT (F T )

    OEE = A P Q = 80% 50% 90% = 36%

    LEAN P #5: CONTINUOUSL IMPROVE IN PURSUIT OF PERFECTION

    K C I I , , ,

    , , .

    I , .I L , ,

    , , . S .

    K R I

    CONTROL P O: T ,

    ,

    CONTROL P:

    P .

    P I

    .

    S P O

    .

    C P .

    I G

    .

    T C P

    T

    D

    D , C P

    T C P

    C M

    S O P

    S P C

    C

    T G

    A P C

    C D

    M M

    S

    T P O: I ,

    .

    RASCI M: R & R

    RESPONSIBLE: T

    ACCONTABLE: T

    SPPORTIE: T

    CONSLTED: T

    INFORMED: T

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    EIN6935allC13 - LEAN Six SigmaFinal Exam Study Guide

    P 10 10

    A D M,L S W

    A L M S

    T , ( )

    F

    D

    E

    V M:

    A , .

    I

    N(LEAN GOOD) ,

    A(ASTEFL HARMFL)

    V M W O (5S)