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Fifth Framework Program. A id in the management and European comparison of Municipal Solid WAS te T reatment methods for a global and sustainable approach Use of the simulator. AWAST general context. The MSW management is a major problem for the local communities of the EU. - PowerPoint PPT Presentation
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AWAST final meeting - Brussels - 1-3 december 2003
Aid in the management and European comparisonof Municipal Solid WASte Treatment methods
for a global and sustainable approach
Use of the simulator
Fifth Framework Program
University of Stuttgart
AWAST final meeting - Brussels - 1-3 december 2003
AWAST general context
The MSW management is a major problem for the local communities of the EU.
The current situation:
Lack of methodologies and softwares to: Define,
Evaluate,
Optimise or adapt
waste treatment decisions and to Meet
the EC level progress targets.
The need: Tools for modelling the effect of reduction, re-use or treatment of
waste on the GLOBAL evaluation on MSW management.
AWAST final meeting - Brussels - 1-3 december 2003
AWAST objective
Supplying a simulation tool to help in:
The choice of suitable MSW treatment methods.
The optimised management of processing (assessment, control, analysis of the existing situation).
The optimisation of the installations.
Through studying three European local communities:
Compare approaches at both the global and focused levels.
Considering TECHNICAL, ENERGETIC and ECONOMIC aspects, and also social and environmental aspects. in a strictly industrial logic
AWAST final meeting - Brussels - 1-3 december 2003
Basic use - direct simulation
Supplied dataFeed streamAll process models (C,
S, T, L, BT, TT)
Results calculated by process models
All streamsEnergy balanceCosts
Process 1
Process 2 Process 3
Process 4
AWAST final meeting - Brussels - 1-3 december 2003
Results of the project - R&D
System definition - WP1Flowsheet and phases
Energetic models - WP2 Incineration and Landfill models
Costs models - WP3Collection, sorting, incineration, composting, landfill models
AWAST final meeting - Brussels - 1-3 december 2003
Results of the project - R&D
Collection, transport, sorting, landfill - WP4Collection model and software (.xls)
Biological treatments - WP5Database of 3 plants completely definedFermentation model
Thermal treatments - WP6Grate furnace incineration model
AWAST final meeting - Brussels - 1-3 december 2003
Results of the project - Application
Simulator - WP7A software for design and optimisation of Municipal Waste
Management systems
Scenarios - WP8
Case studies - WP9Simulator of Orleans (250 kinha)
situation 2002, prevision 2003, hypothesis biowaste collection/treatment 2003
Simulator of Stuttgart (360 kinha) actual situation to finalise (problems of data)
Simulator of Lisbon (2000 kinha) 2 communities of municipalities, 1 actual situation achieved
AWAST final meeting - Brussels - 1-3 december 2003
Advantages of simulator
Definition of strategies following a big scale approach
(country, region, local community):
image, state of an existing situationstudy of consequences (economical) of changes of a
given scheme.
‚ More technical analysis following an approach at process
scale:optimisation of an existing treatment plant.Determination of possible progress.
Two types of use:
AWAST final meeting - Brussels - 1-3 december 2003
Interest of the simulator
The choice of suitable MSW treatment methodsProcess based approach
The optimised management of processing (assessment, control, analysis of the existing situation)
Geographically limitted approach?Conservation of knowledge
The optimisation of the installationsBenchmark: performance definition and analysis
AWAST final meeting - Brussels - 1-3 december 2003
Process based approach
Comparison of performances total matter
Composting - BiowasteTratolixo - Total matter distribution in output streams
4.9%
0.3%
1.0%
59.7%
7.1%
4.0%
11.8%
2.4%8.6%
Monsters
Cardboard
Iron
Refuse > 80
Loss
Light Refuse
Heavy refuse
Coarse compost
Fine compost
Composting - biowasteBamberg - Total matter distribution in output streams
56.2%
43.8%Loss
Compost
Composting - Mixed wasteSerurb - Total matter distribution in output streams
74.0%
10.7%
6.0%
9.3%
Primary Refuse
Loss in Maturation
Refuse Post-treatment
Compost
AWAST final meeting - Brussels - 1-3 december 2003
Comparison of performances
Total Carbon
Bamberg - Total carbon distribution in output streams
69.9%
30.1%
Loss
Compost
Tratolixo - Total carbon distribution in output streams
5.5%0.4%0.0%
69.1%
9.2%
3.1%
4.9%
2.7%
5.1%
MonstersCardboardIronRefuse > 80LossLight RefuseHeavy refuseCoarse compostFine compost
AWAST final meeting - Brussels - 1-3 december 2003
Comparison of performance
Lead
Serurb - Pb distribution in output streams
77.8%
8.3%
13.8%
Primary Refuse
Refuse Post-treatment
Compost
Bamberg - Pb distribution in output streams
100%
Compost
Tratolixo - Pb distribution in output streams
4%
0%
1%
53%
6%
20%
1%
15%
Monsters
Cardboard
Iron
Refuse > 80
Light Refuse
Heavy refuse
Coarse compost
Fine compost
AWAST final meeting - Brussels - 1-3 december 2003
Global Orléans 2003 without biowaste collection
Compost 9724 t/y
Scrap 45 t/y
Bottom ash 22924 t/y
Scrap 2826 t/y
CompostingPlants
24856 t/y
IncinerationPlant
109305 t/y
Landfill79889 t/y
DirectRecycling27699 t/y
Composite pack 325 t/y
Metals 2500 t/y
Paper-cardboard 16559 t/y
Plastics 1780 t/y
1781 t/y Residues 8540 t/y
Org waste 3908Biowaste 15886Mixed waste 931Biol Fraction 4131
Heavy 3384 t/y
Bulky waste 4208 t/y
SortingPlants
40582 t/y
Wood 4889 t/y
Bulky waste 16626Hazardous 296Oil-fat 113Ferr. Metal 3339Glass 7325
Mixed waste 22494Therm. Fract 74763Oil-fat 125
Bulky waste 1450Mixed second 13480Recycl. fract 24916Paper 735
CO
LL
EC
TIO
N
Compost residues 6663 t/y
Ash - Filter cake 2257 t/yRoad waste 9589Bulky waste 16967Mixed waste 46307Org. waste 2987
10%
15%
37%
9%
28%
100%
AWAST final meeting - Brussels - 1-3 december 2003
Compost
Scrap
Bottom ash
Scrap
Global Orléans 2003 without biowaste collection - Cost
CompostingPlants
9,854,359 €
IncinerationPlant
35,150,477 €
Landfill6,231,765 €
Direct Recycling
Composite pack
Metals
Paper-cardboard
Plastics
Residues
448,209 €
Heavy
Bulky waste
SortingPlants
12,827,283 €
Wood
2,194,393 €
6, 503,526 €
13,187,305 €
CO
LL
EC
TIO
N28
,066
,473
€
Compost residues
Ash - Filter cake
50,683 €
Additional direct cost Indirect cost 688,667 € 4,993,690 €100%
8%
47%
23%
2%
20%
30%
14%
38%
11%
7%
AWAST final meeting - Brussels - 1-3 december 2003
Global Orléans 2003 without biowaste collection - Energy
Compost
Scrap
Bottom ash
Scrap
CompostingPlants
IncinerationPlant
- 182,341,152 MJ+ 108,000,000 MJ
Landfill - 28,980,880 MJ
Direct Recycling
Composite pack
Metals
Paper-cardboard
Plastics
Residues
Collection890,906 MJTransport77,629 MJ
Heavy
Bulky waste
SortingPlants
Wood
Collection8,070,932 MJ
Collection3,368,222 MJ
Transport193,053 MJ
Collection7,858,001 MJ
Transport189,490 MJ
CO
LL
EC
TIO
N
TR
AN
SP
OR
T20
,624
,745
MJ
1,
085,
337
MJ
Compost residues
Ash - Filter cakeCollection446,683 MJTransport
625,165 MJ
Transport3.450,670 MJ
Transport1,493,632 MJ
Transport109,585 MJ
AWAST final meeting - Brussels - 1-3 december 2003
Compost 82 t/y
Scrap 0 t/y
Bottom ash 215 t/y
Scrap 0 t/y
CompostingPlants
1636 t/y
IncinerationPlant
26673 t/y
Landfill11361 t/y
DirectRecycling
35 t/y
Composite pack 0 t/y
Metals 33 t/y
Paper-cardboard 16559 t/y
Plastics 0 t/y
213 t/y Residues 2160 t/y
Org waste 53Biowaste 318Mixed waste 233Biol Fraction 1032
Heavy 699 t/y
Bulky waste 0 t/y
SortingPlants
18932 t/y
Wood 0 t/y
Bulky waste 0Hazardous 0Oil-fat 0Ferrous Metal 33.5Glass 1.5
Mixed waste 5123Therm. Fract 18691Oil-fat 0
Bulky waste 0Mixed second 2130Recycl. fract 16138Paper 665
CO
LL
EC
TIO
N
Compost residues 133 t/y
Ash - Filter cake 0 t/yRoad waste 3356Bulky waste 0Mixed waste 7792Org. waste 0
Global Orléans 2003 without biowaste collection - Paper flowrate
0.1%
32.3%
45.5%
2.8%
19.4%
AWAST final meeting - Brussels - 1-3 december 2003
Compost 2.1 t/y
Scrap 0 t/y
Bottom ash 30.7 t/y
Scrap 1 t/y
CompostingPlants4 t/y
IncinerationPlant
35.3 t/y
Disposal37 t/y
DirectRecycling
11.4 t/y
Composite pack 0.3 t/y
Metals 3.9 t/y
Paper-cardboard 0.9 t/y
Plastics 0.6 t/y
0.7 t/y Residues 2.8 t/y
Org waste 0.9Biowaste 1.7Mixed waste 0.3Biol Fraction 1.3
Heavy 1.2 t/y
Bulky waste 10.3 t/y
SortingPlants12.1 t/y
Wood 0.2 t/y
Bulky waste 7.5Hazardous 0.3Oil-fat 0Ferrous Metal 0.7Glass 2.9
Mixed waste 8Therm. Fract 23.3Oil-fat 0
Bulky waste 0.6Mixed second 6.6Recycl. fract 4.7Paper 0.1
CO
LL
EC
TIO
N
Compost residues 0.8 t/y
Ash - Filter cake 3.5 t/yRoad waste 2.8Bulky waste 7.6Mixed waste 21.8Org. waste 0.1
11.4%
12.1%
35.4%
4%
37.1%
Global Orléans 2003 without biowaste collection - Pb flowrate
AWAST final meeting - Brussels - 1-3 december 2003
AWAST final meeting - Brussels - 1-3 december 2003
Scenario 1
New collection of biowaste
Closing of MBT plant (composting of mixed waste)
Redirecting mixed waste to incineration
Composting of biowaste in Meziere plant
AWAST final meeting - Brussels - 1-3 december 2003
Global Orléans 2003 with biowaste collection
Compost 19638 t/y
Scrap 0 t/y
Bottom ash 21660 t/y
Scrap 2760 t/y
CompostingPlants
36224 t/y
IncinerationPlant
94553 t/y
Landfill79689 t/y
DirectRecycling27699 t/y
Composite pack 325 t/y
Metals 2500 t/y
Paper-cardboard 16559 t/y
Plastics 1780 t/y
1781 t/y Residues 8540 t/y
Org waste 3909Biowaste 32314Mixed waste 0Biol Fraction 1
Heavy 0.5 t/y
Bulky waste 4208 t/y
SortingPlants
40582 t/y
Wood 4889 t/y
Bulky waste 16626Hazardous 296Oil-fat 113Ferrous Metal 3339Glass 7325
Mixed waste 23424.5Therm. Fract 62463Oil-fat 125
Bulky waste 1450Mixed second 13480Recycl. fract 24916Paper 736
CO
LL
EC
TIO
N
Compost residues 12378 t/y
Ash - Filter cake 2058 t/yRoad waste 9589Bulky waste 16967Mixed waste 46307Org. waste 2987
100%
15%
14%
28%
32%
10%
AWAST final meeting - Brussels - 1-3 december 2003
Compost
Scrap
Bottom ash
Scrap
Global Orléans 2003 with biowaste collection - Cost
CompostingPlants
15,703,489 €
IncinerationPlant
30,712,362 €
Landfill6,231,765 €
Direct Recycling
Composite pack
Metals
Paper-cardboard
Plastics
Residues
4,316,391 €
Heavy
Bulky waste
SortingPlants
12,827,283 €
Wood
2,194,393 €
6, 777,041 €
13,181,375 €
CO
LL
EC
TIO
N32
,672
,725
€
Compost residues
Ash - Filter cake
50,683 €
Additional direct cost Indirect cost 935,074 € 5,217,814 €
AWAST final meeting - Brussels - 1-3 december 2003
Compost
Scrap
Bottom ash
Scrap
Global Orléans 2003 with biowaste collection - Energy
CompostingPlants
IncinerationPlant
- 182,341,152 MJ+ 108,000,000 MJ
Disposal- 28,980,880 MJ
Direct Recycling
Composite pack
Metals
Paper-cardboard
Plastics
Residues
Collection694,840 MJTransport77,629 MJ
Heavy
Bulky waste
SortingPlants
Wood
Collection11,077,965 MJ
Collection3,381,496 MJ
Transport250,828 MJ
Collection7,858,001 MJ
Transport189,490 MJ
CO
LL
EC
TIO
N
TR
AN
SP
OR
T20
,624
,745
MJ
1,
143,
112
MJ
Compost residues
Ash - Filter cakeCollection446,683 MJTransport
625,165 MJ
Transport3,480,363 MJ
Transport1,418,906 MJ
Transport217,756 MJ
AWAST final meeting - Brussels - 1-3 december 2003
Potential impacts - BAT
Definition of clear performance criteriabased of matter recovery AND eliminationbased on emissionsbased on substances recovery
Process efficiency is not only due to technologyoperationmaintenanceoptimisation
for composting: influence of Pre and Post treatments
BREF expert group, operators traininganalysis of real process performance based on real data
AWAST final meeting - Brussels - 1-3 december 2003
City of tomorrow
The optimised management of processing (assessment, control, analysis of the existing situation)
capabilities to keep and transfer knowledgemonitoring of the effects of policies of MSW management
City planninggeographical limits in system definition
incompatible with life cycle approach ??? Valuation of import/export: definition of responsabilities at local
decision levelBenchmarking of management systems
Capabilities of local staff Financing capabilities
AWAST final meeting - Brussels - 1-3 december 2003
AWAST final meeting - Brussels - 1-3 december 2003
Knowledge conservation possibilites(1/4)
Bank of icons
AWAST final meeting - Brussels - 1-3 december 2003
Knowledge conservation possibilites(2/4)
Bank of streams
S orting residues TS P C-GI
TSMS
Recycling fraction TS MS
Recycling fraction TS MS
Recycling fraction MS MS -S MS
TSMS
TGI
Off-gas
S upplies
S upplies
S upplies
S uppliesOff-gas
Off-gas
S upplies
S upplies
Off-gas
Off-gas
Off-gas
Off-gasLoss during composting
C leaned waste water GI
Filter cake GI
E S P -ash GI-LH
Filter cake GI-LH
TC
Separate collection of mixed waste - detail (CMD)
S orted bulky waste S MS -RE CD
S orted wood S MS -RE CD
S orted plastic S MS -RE CD
S orted metal S MS -RE CD
S orted paper S MS -RE CD
S orted paper TS MS -RE CD
S orted plastic TS MS -RE CD
S orted metal TS MS -RE CD
S orted wood TS MS -RE CD
S orted bulky waste TS MS -RE CD
S orting residues TS MS -LN
S upplies
S upplies
Off-gas
Off-gas
Residues C-LN
Compost TC-TIB S
Off-gas
Loss during composting
Residues C
Compost C
S uppliesS upplies
Combustion air
S upplies
S orted paper TS P C-RE CD
S upplies
S orting residues S P C-GI
S orted paper S P C-RE CD
S uppliesS upplies
S upplies
S upplies
S upplies
SARAN - Mixed secondary materials splitting
S upplies
S orting residues S P C-GI
S orted paper S MS -RE CD
Off-gas
Off-gas
S orting residues S MS -S P C
S orted paper S MS -RE CD
Off-gas
Off-gas
Off-gas
Leachate LN
S upplies
Off-gas
Leachate LN
Leachate LH
Off-gas LH
Off-gas
Leachate LH
S upplies
Transport
S upplies Loss during composting
Residues C-LN
Compost C -TIB S
Off-gas
S upplies
Off-gas
Leachate LN
S upplies
Leachate LN
Off-gas LN
Residues TC-L
Compost TC-TIB S
S upplies
Residues C
Compost C
S orted composite packaging TS MS -RE CD
S orted metal TS MS -RE CD
S orted plastic TS MS -RE CD
S orted paper TS MS -RE CD
S orting residues TS MS -GI
Off-gasOff-gas
S upplies
S orting residues S MS -GI
S orted composite packaging S MS -RE CO
S orted metal S MS -RE CD
S orted plastic S MS -RE CD
S or ted paper S MS -RE CD
Off-gas
S crap TGI-RE CD
B ottom ash TGI-TIB S
S uppliesC leaned off-gas
S crap GI-RE CD
B ottom ash GI
E S P -ash GI
S upplies
S crap TMB T-RE CD
Composted MS W TMB T-TIB S
Heavy fraction MB T-GI
S upplies
Loss during composting
Organic waste LN
Oil & fat TIB S GI
Mixed waste TIB S GI
Mixed secondary materials TIB S GI
Off-gas S upplies
Imported mixed waste GI
Imported mixed secondary materials S MS
Imported mixed secondary materials TIB S S MS
Imported mixed secondary materials TIB S LN
Imported mixed waste LN
Imported mixed waste MB T
S upplies
Off-gas
Cleaning of the road (COR)
Collection of other organic waste (COO)
Road waste CO-LN
Road waste CO-LN
P aper CO-S MS
Organic waste CO-C
Organic waste CO-C
Road waste collected by sweepers
Manually collected road waste
P aper
Market waste
Garden & park waste
S upplies
S uppliesOff-gas
Off-gas
Collection of other waste
SARAN - Mixed waste splitting
Thermal fraction MS W -GI
B iological fraction MS W -MB T
Separate collection of secondary materials (SCS)
Collecting point for secondary materials (CPS)
Off-gas
Mixed waste MW S
S upplies
Mixed waste
Off-gasS upplies
B ulky waste
B ulky waste S C-S MS
Off-gas
B iowaste S C-C
Mixed secondary materials S C-S MS
P aper S C-S MS
S econdary materials S C-RE CD (glass)
Composite packaging
P aper
Glass
B iowaste
S upplies
Collection of mixed waste (CM)
Mixed secondary materials CP -S MS
P aper CP -S MS
S econdary materials CP -RE CD (glass)
S upplies
Delivered plastics, composite packaging, NFe metals
S upplies
Delivered paper
Delivered glass
Delivered glass
Delivered plastics, composite packaging, NFe metal
Delivered paper
Delivered paper
Delivered biowaste
Delivered biowaste
Delivered ferrous metal
S upplies
Delivered bulky waste
Delivered bulky waste
Off-gas
B iowaste CP -C
B iowaste CP -C
S econdary materials CP -RE CD (ferrous metal)
P aper CP -S MS (paper)
P aper CP -S MS (cardboard)
Mixed secondary materials CP -S MS
S econdary materials CP -RE CD (glass)
Off-gas
B ulky waste CP -L
B ulky waste CP -RE CD
Off-gas
E nd of life vehicles RE CD
Oil & fat RE CD
B atteries RE CD
Chemicals RE CD
Off-gas
Collecting point for bulky waste (CPB)
Collecting point for secondary materials (CPS)
Collecting point for other waste (CPO)
S upplies
E nd of life vehicles
Oil & fat
B atteries
Chemicals
Residues C
TC
Compost C
TPCS
TSPC
TC
TMBT
Combustion air
W ater (flue gas treatment)
S upplies (reagents)
Combustion air
S crap MB T
Organic waste
Mixed waste TIB S
Oil and fat
Mixed secondary materials TIB S
Collection of other waste
Mixed waste
Mixed waste
Combustion air
Mixed secondary materials
Mixed secondary materials TIB S (2)
Mixed secondary materials TIB S (1)
Mixed waste - la Ferte S t A ubin
Transport of imported waste-detail (TID)
Separate collection of bulky waste (SCB)
Separate waste collection - curbside (SC)
Separate waste collection - collecting point PHH
Compost MS W
Separate waste collection - Civic amenity site PHH + TIBS
ORLEANS CASE STUDY
LORRIS - Sorting Plant for paper & cardboard (SPC)
St JEAN DE BRAYE - Sorting Plant for paper & cardboard (SPC)
CHANGE - Landfill for hazardous waste (LH)
CHEVILLY SITA - Landfill for non hazardous waste (LN)
CHEVILLY SITA -Composting plant (C)
St PERAVY LA COLOMBE - Composting plant (C)
MEZIERE - Composting plant (C)
(for non hazardous waste)
MEZIERE - Landfill for non hazardous waste (LN)
CHAINGY - Sorting plant for mixed secondary materials TIBS (SMS)
SARAN - Mechanical biological treatment plant (MBT)
SARAN - Sorting plant for mixed secondary materials (SMS)
SARAN - Grate incineration plant (GI)
Plant Flowsheet of Project: ORLÉANS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
2728
29
30
31
3233
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
10
11
121314
15
16
17
18
19
20
21
22
23
24
25
2627
2829
3031
32
33
34
35
3637
38
39
40
4142
43
44
45
46
47
48
4950
51
52
53
54
5556
5758
59
60
61
6263
64
65
66
67
68
69
70
71
72 73
74
75
76
77
78
7980
81
82
83
8485
8687
8889
90 91
92
93
94
95
96
97
98
99
100
101102
103
104105106107
108
109
110
111
112
113
114
115
116
117
118
119
120121
122123
124
125
126
127
128
129130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147148
149
150151
152
153154
155
156
157
158159
160
161
162
163164
165
166167
168
169
170171
172
173
174175
176
177178
179
180181
182
183184185
186 187
188
189
190
191
192
193
194195
196
197
198 199200
201
202
203
204
205
206207
208
209
210211
212
213
214
215216217
218
219
220
221
222
223
224
225
226
227
228
229
230
AWAST final meeting - Brussels - 1-3 december 2003
Knowledge conservation possibilites(3/4)
Bank of models Unit operationMODEL
Unit operationMODEL
ParametersParameters
InputFlowrates Sizes, Categories, Metals etc..
InputFlowrates Sizes, Categories, Metals etc..
Output (s)Output (s)
AWAST final meeting - Brussels - 1-3 december 2003
Knowledge conservation possibilites(4/4)
Bank of simulators
AWAST final meeting - Brussels - 1-3 december 2003
Place of simulation in policy making
Supply reliable (objective) basic data