Field Instrumentation Training Strategy - yokogawa.com · Field Instrumentation Training Strategy. ... Communication Protocols in Industrial Automation 2. Introduction ... Communication

Yokogawa Training StrategyCopyright © Yokogawa Electric CorporationApril 2015

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21st April 2015

Nico Marneweck

082 883 2652

Kallie Bodenstein

083 226 2787

Marco Coccioni

072 409 5779

Field Instrumentation Training Strategy


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Introduction

• Training customised for the South Africa Industrial Automation Industry

• Yokogawa South Africa provides comprehensive training solutions to our customers

• A complete range of training courses are facilitated on Yokogawa Distributed Control Systems, Networks and Field Instrumentation

• To comply with the needs of our customers, Yokogawa developed an International, Universal Training Strategy comprising Process Control and Instrumentation (PCI)

• The Training Strategy complies with the needs of the customers to acquire the theoretical and practical (hands-on) knowledge in the Industrial Automation Industry


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Field Instrumentation Product Training


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Field Instrumentation Product Training Strategy

Technicians/Technologists

Measuring Principles training

Qualification Level

Measuring Principles Product Training Objective:

Workshop / Field Service Installation, commissioning, maintenance, verification and repair activities of products

Customised training

Experience

Artisans

E-learning Module:Send to delegates prior the training facilitation

Development path Engineers

Minimum 5 years

Prerequisite

Prerequisite

Advanced training

Beginner

Advanced Product Training Objective:

Autonomous installation, commissioning, maintenance and simple troubleshooting

Gain practical know how and experience on plant and through exchange experience with colleagues

Customised Training Topics:

1. Communication Protocols in Industrial Automation

2. Introduction to Industrial Network Systems - Network System Fundamentals - Yokogawa Industrial Network

3. Fault Finding Techniques in Industrial processes

4. Process Control (PID) technology 5. Gas Chromatograph GC8000 6. Zirconia O2 Analyser 7. Final Control Element (Valves)

Present Training at Customer site or at local Sales Office


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Measuring Principles Product Training - Topics

5

Minimum 5 days for all Measuring Principles Product Training

Atmospheric Pressure measurementGauge Pressure measurementAbsolute Pressure measurementDifferential Pressure measurementHydrostatic Pressure measurementDynamic Pressure measurementStatic Pressure measurementPressure in flow measurementPressure in level measurement

Thermocouple Temperature measurementResistance Temperature Detector RTDPt100/500/1000 Temperature measurementPyrometer Temperature measurement

Electromagnetic FlowCoriolis Mass FlowVortex FlowUltrasonic FlowDifferential Pressure FlowVariable Area FlowThermal FlowPositive Displacement FlowTurbine Flow

Bubbler pipe methodHydrostatic methodVibration method (Tuning fork)Conductive Level switchingCapacitance LevelUltrasonic Time of Flight methodMicrowave Time of Flight (RADAR)Gamma Radiation method

pH measurementConductivity measurement

Zirconia Oxygen Analyser

Measuring Principles Product Training topics

1. Pressure

2. Temperature

3. Flow

4. Level

5. Liquid Analysis

6. Gas Analysis


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Advanced Product Training - Topics

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Minimum 5 days for all Advanced Product Training

Explain in detail the value of the above codesSupport procurement in ordering the correctinstrument for the installed base

Differential Pressure measurementPressure in flow measurementGauge Pressure measurementAbsolute Pressure measurement

RTD and Pt100/1000 Temperature measurement Thermocouple Temperature measurement

Electromagnetic FlowVortex FlowCoriolis Mass FlowDifferential Pressure Flow measurement

Ultrasonic Time of Flight methodMicrowave Time of Flight (RADAR)Capacitance

pH measurement

Conductivity measurement

Advanced Product Training topics

1. Suffix Codes/Part Numbers/Order Codes

2. Pressure

3. Temperature

4. Flow

5. Level

6. Liquid Analysis


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Customised Product Training - Topics

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The training can be facilitated consecutively over a 5-day period or customers can select 1-day or 2-day PCI Customised Training topics. Delegates can attenda full 5-day course or select the areas they are particularly interested in learning more about

Explain in detail the history of the above protocols and the differences between Analog, Digital, HART, Profibus DP and Foundation Fieldbus selection

Differential Pressure measurementIntroduction to Network Topology, Links, Nodes, Communication Protocols, Basic Network Configuration and Setting up a Home / Office based network

Setting up a Yokogawa based Network and Practical Exercises

Introduction to fault finding, fault finding tools, Transducer terminology, root cause analysis, post-mortems and useful information on fault finding

Basic Control concepts, introduction to PID control, Ratio control, Cascade control, Feed forward control and Digital PID Controllers

Customised Product Training Topics

1. Communication Protocols - IA Industry

2a. Network System Fundamentals

2b. Yokogawa Industrial Network

3. Fault Finding Techniques - IA Industry

4. Process Control (PID) technology


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Customised Product Training - Topics

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Introduction and fundamentals of GC8000, hardware, protection system, electronics and pressure / flow will be discussed. Calibration / validation and start up shut down procedures will be explained. Sample loop, maintenance practices and trouble –shooting techniques will be demonstrated

Explain the Oxygen element, principle of operation, Yokogawa product line, Yokogawa Suffix Codes, calibration, installation Service and Practical Demonstration. Theoretical understanding of Zirconia Oxygen sensor and practical ability to calibrate and maintain unit

The request is for Fischer valve training including introduction to valves, common valve types and their configurations, valve sizing, applications and considerations and valve calibration methods

7. Final Control Element (Valves)

5. Gas Chromatograph GC8000

6. Zirconia O2 Analyser


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Field Instrumentation Training Venue - Roodepoort


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Field Instrumentation Training Simulator


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Field Instrumentation Training Simulator


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Integrated Training: Field Instrumentation Simulator and DCS

DCS Portable Unit


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Integrated Training: DCS and Field Instrumentation Simulator

• The DCS (Distributed Control System) is connected to the PCI Training Simulator

• The DCS sends and receives 4-20mA signals to control the level of TANK2

• A control loop is used to control the inflow to TANK2, by opening and closing VLV001

• The outflow of TANK2 can be varied by adjusting the manual outlet valve

• Proportional, Integral and Derivative (PID) settings can be changed to control the PV (Process Value) of the level at the SV (Set Value)

• A disturbance to the control can be created by adjusting the outlet valve


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Comments from Customers

• I have learnt more in five days that I have learnt the last 26 years at my company

• I will recommend these courses to all artisans, technicians, technologist and those involved with selecting technology

• Courses are well structured and I appreciate the addition of assessments after each topic

• I have been recently put on an Instrument project and this training course has helped a lot

• I really enjoyed being able to see and touch the different instruments

• I have improved my understanding and knowledge of the measuring principles of instruments


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Certification ceremony to celebrate SUCCESS


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Yokogawa merges its experience and skill sets to

maximize efficiency, minimize cost and

deliver a superior quality Project.

Global Leadership

Local Partnership

Enduring Commitment

Please be a partner in our future Human Capital Development!

Documents

Field Instrumentation Training Strategy - yokogawa.com · Field Instrumentation Training Strategy. ... Communication Protocols in Industrial Automation 2. Introduction ... Communication