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DESCRIPTION
SPARE PARTS CATALOGUE PERKINS ENGINE
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Table of Content
Description PagePERKINS ENGINE
Core Unit
Cylinder Block & Liners
CYLINDER BLOCK ASSEMBLY
Crankshaft, Main & Big End Bearings
CRANKSHAFT KIT
Pistons & Rings
PISTON AND RING KIT
Connecting Rods
CONROD KIT
Rear End Oil Seal
Cylinder Head Assembly
CYLINDER HEAD KIT
CYLINDER HEAD ASSEMBLY
Rocker Shaft Assembly
ROCKER SHAFT ASSEMBLY
ROCKER SHAFT ASSY - MINOR
ROCKER ARM ASSEMBLY
ROCKER ARM ASSEMBLY
Timing Gear & Camshaft
Fuel Injection Equipment
Atomisers
INJECTOR
Pick-Up Sensor
Boost Control Pipe
Fuel Leak-Off Pipe
Fuel Leak-Off Pipe
Pick-Up Sensor
Fuel Injection Pump
FUEL INJECTION PUMP
High Pressure Fuel Pipes
Flywheel Housing
Flywheel Housing
Flywheel & Ring
Flywheel & Starter Ring
FLYWHEEL
Starter Motor
Starter Motor
Fan Drive
Fan Drive
Lubricating Oil Sump
Sump
Dipstick & Filler Tube
TUBE ASSEMBLY
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
Table of Content
Description PageOil Strainer
Lubricating Oil Filler & Breather
Cylinder Head Cover
CYL HEAD COVER ASSY
OIL FILLER CAP
Breather
PIPE - BREATHER
Blanking Plates
Lubricating Oil Filter & Integral Oil Cooler
Oil Filter
OIL FILTER HEAD
Blanking Plates
Oil Cooler
OIL COOLER
Lubricating Oil Filter & Integral Oil Cooler
Oil Filter
Front End Drive Input
Front End Drive Input
Water Pump & Thermostat
Water Pump
WATER PUMP KIT
WATER PUMP
Pipes
CONNECTION
Water Pump
REPAIR KIT - WATER PUMP
Water Outlet / Inlet
Water Outlet Housing
CONNECTION
Water Outlet Housing
THERMOSTAT ASSEMBLY
Fan & Extension
Fan
Alternator & Generator
Alternator
Alternator Bracket & Fixings
Pulleys
Timing Case & Gear
Timing Case
Timing Cover
IDLER GEAR
Timing Cover
FRONT COVER KIT
Gear Driven Auxiliary Drive Options
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
144
146
148
150
152
154
156
158
160
162
164
166
168
170
172
174
176
178
180
Table of Content
Description PageBlanking Plugs
Lubricating Oil Pump & Delivery Housing
Lubricating Oil Pump & Delivery Housing
Joints & Gaskets - Top Service Kit
Top Service Kit
GASKET KIT - TOP
SEAL KIT
Turbocharger, Manifolds & Air Charge Cooler
Turbocharger
Feed Pipes
PIPE - TURBO OIL FEED
Leak-Off Pipes
Pipework & Connections
Exhaust Manifold
Air Filters
Pipework & Connections
Joints & Gaskets - Bottom Service Kit
Bottom Service Kit
GASKET KIT - BOTTOM
Induction Manifold & Air Charge Cooler
Induction Manifold
Induction Manifold
Induction Manifold
Low Pressure Fuel System
Filter to Injection Pump Pipe
PIPE - LOW PRESSURE FUEL
Injection Pump to Filter Pipe
FUEL INJ PUMP RETURN PIPE
Lift Pump
LIFT PUMP
FUEL FILTER
MOUNTING KIT
Low Pressure Fuel System
Filter to Injection Pump Pipe
Injection Pump to Filter Pipe
Lift Pump
LIFT PUMP
FUEL FILTER
MOUNTING KIT
Cold Start System
Heater Plugs
Cold Start System
Cold Start System
Engine Lifting Eyes
182
184
186
188
190
192
194
196
198
200
202
204
206
208
210
212
214
216
218
220
222
224
226
228
230
232
234
236
238
240
242
244
246
248
250
238
240
242
244
252
254
256
258
260
Table of Content
Description PageEngine Lifting Eyes
Mountings
Engine Mounts
Engine Mounts
Lubricating Oil Pressure Switch / Gauge
Lubricating Oil Pressure Switch/Gauge
Lubricating Oil Pressure Switch/Gauge
Temperature Gauge & Sender
Temperature Gauge & Sender
Applications Miscellaneous & Auxiliaries
Miscellaneous & Auxiliaries
262
264
266
268
270
272
274
276
278
280
282
Pos. No. Part No. Description Qty Unit From To
ACHR0091 Core Unit
AFHR4410 Fuel Injection Equipment
CDHR1042 Flywheel Housing
DDHR2014 Flywheel & Ring
EDHR0955 Starter Motor
FBHR0898 Fan Drive
GBHR2906 Lubricating Oil Sump
HBHR3389 Lubricating Oil Filler & Breather
JBHR2607 Lubricating Oil Filter & Integral Oil Cooler
JDHR0023 Lubricating Oil Filter & Integral Oil Cooler
KBHR0519 Front End Drive Input
LBHR2253 Water Pump & Thermostat
LDHR0702 Water Outlet / Inlet
MDHR1070 Fan & Extension
NDHR2711 Alternator & Generator
QCHR0022 Timing Case & Gear
QDHR1368 Gear Driven Auxiliary Drive Options
RBHR0031 Lubricating Oil Pump & Delivery Housing
SACR0357 Joints & Gaskets - Top Service Kit
SBHR1730 Turbocharger, Manifolds & Air Charge Cooler
SGBR0381 Joints & Gaskets - Bottom Service Kit
TBHR1035 Induction Manifold & Air Charge Cooler
VBHR2359 Low Pressure Fuel System
VBHR2369 Low Pressure Fuel System
WDHR0375 Cold Start System
WDHR0382 Cold Start System
XBHR0458 Engine Lifting Eyes
ZCHR1086 Mountings
ZJHR0546 Lubricating Oil Pressure Switch / Gauge
ZLHR0360 Temperature Gauge & Sender
ZZHR1012 Applications Miscellaneous & Auxiliaries
PERKINS ENGINERS51306
Pos. No. Part No. Description Qty Unit From To
PPL039381 Cylinder Block & Liners
PPL039383 Crankshaft, Main & Big End Bearings
PPL039384 Pistons & Rings
PPL039386 Connecting Rods
PPL039387 Rear End Oil Seal
PPL039388 Cylinder Head Assembly
PPL039389 Rocker Shaft Assembly
PPL039390 Timing Gear & Camshaft
Core UnitACHR0091
Pos. No. Part No. Description Qty Unit From To
1 915-839 CYLINDER BLOCK ASSEMBLY 1
Cylinder Block & LinersPPL039381
Pos. No. Part No. Description Qty Unit From To
2 CYLINDER BLOCK 1
3 BEARING CAP 1
4 BEARING CAP 2
5 BEARING CAP 1
6 BEARING CAP 1
7 988-763 THIMBLE 10
8 909-262 BOLT 10
9 915-733 CAMSHAFT BUSH 1
10 915-753 PLUG 1
11 915-752 PLUG 2
12 986-983 PLUG 1
13 902-107 PLUG 1
14 915-746 PLUG 1
15 915-754 DOWEL 2
16 934-249 PLUG 2
17 915-717 PLUG 1
18 915-749 PLUG 1
19 10000-01165 PISTON COOLING JET 4
20 987-586 SCREW 4
21 915-775 BLANKING PLATE 1
22 915-792 GASKET - OIL FILTER HEAD 1
23 987-608 SCREW 4
CYLINDER BLOCK ASSEMBLY915-839
Pos. No. Part No. Description Qty Unit From To
(1) 936-132 CRANKSHAFT KIT - EXCHANGE 1
1 915-841 CRANKSHAFT KIT 1
7 915-736 CRANKSHAFT GEAR 1
Crankshaft, Main & Big End BearingsPPL039383
Pos. No. Part No. Description Qty Unit From To
(3) 915-832 MAIN BEARING KIT - U/S 1
(3) 915-831 MAIN BEARING KIT - U/S 1
(3) 915-833 MAIN BEARING KIT - U/S 1
(4) 10000-12253 BIG END BRG KIT - U/S 1
(4) 10000-12252 BIG END BRG KIT - U/S 1
(4) 10000-12251 BIG END BRG KIT - U/S 1
(5) 904-053 THRUST WASHER 2
(6) 929-090 THRUST WASHER 2
2 CRANKSHAFT 1
3 998-711 MAIN BEARING KIT 1
4 10000-07369 BIG END BEARING KIT 1
5 904-015 WASHER THRUST 2
6 904-016 WASHER THRUST 2
CRANKSHAFT KIT915-841
Pos. No. Part No. Description Qty Unit From To
(1) 10000-04146 PISTON AND RING KIT 4
(1) 10000-04147 PISTON AND RING KIT 4
1 10000-00266 PISTON AND RING KIT 4
Pistons & RingsPPL039384
Pos. No. Part No. Description Qty Unit From To
2 PISTON 1
3 GUDGEON PIN 1
4 981-980 CIRCLIP 2
5 998-703 PISTON RING KIT 1
PISTON AND RING KIT10000-00266
Pos. No. Part No. Description Qty Unit From To
(1) 915-809 CON ROD ASSEMBLY 4
(1) 915-810 CON ROD ASSEMBLY 4
(1) 915-811 CON ROD ASSEMBLY 4
(1) 915-812 CON ROD ASSEMBLY 4
(1) 915-813 CON ROD ASSEMBLY 4
(1) 915-814 CON ROD ASSEMBLY 4
1 CONROD KIT 4
Connecting RodsPPL039386
Pos. No. Part No. Description Qty Unit From To
2 CON ROD 1
3 915-732 SMALL END BUSH 1
4 915-747 CON ROD BOLT 2
CONROD KIT
Pos. No. Part No. Description Qty Unit From To
1 998-712 SEAL - REOS HOUSING 1
2 915-744 METRIC BOLT 10
Rear End Oil SealPPL039387
Pos. No. Part No. Description Qty Unit From To
1 915-840 CYLINDER HEAD KIT 1
23 916-535 GASKET - CYLINDER HEAD 1
24 998-706 CYLINDER HEAD BOLT 7
25 998-707 CYLINDER HEAD BOLT 3
Cylinder Head AssemblyPPL039388
Pos. No. Part No. Description Qty Unit From To
2 CYLINDER HEAD ASSEMBLY 1
10 998-701 INTAKE VALVE 4
11 916-160 SEAL - VALVE STEM 4
12 998-704 VALVE SPRING 4
13 915-762 CAP 4
14 982-308 VALVE COLLET 8
15 998-702 EXHAUST VALVE 4
16 10000-00118 SEAL - VALVE STEM 4
17 998-704 VALVE SPRING 4
18 915-762 CAP 4
19 982-308 VALVE COLLET 8
20 915-756 PLUG 1
21 915-705 SEAL - SENSOR 1
22 929-400 PLUG SET CYL HEAD 1
CYLINDER HEAD KIT915-840
Pos. No. Part No. Description Qty Unit From To
3 CYLINDER HEAD 1
4 994-774 VALVE GUIDE 4
5 994-774 VALVE GUIDE 4
6 915-760 VALVE SEAT INSERT 4
7 915-761 VALVE SEAT INSERT 4
8 909-324 PLUG 2
9 986-983 PLUG 4
CYLINDER HEAD ASSEMBLY
Pos. No. Part No. Description Qty Unit From To
1 915-818 ROCKER SHAFT ASSEMBLY 1
Rocker Shaft AssemblyPPL039389
Pos. No. Part No. Description Qty Unit From To
2 915-819 ROCKER SHAFT ASSY - MINOR 1
5 915-816 ROCKER ARM ASSEMBLY 4
10 915-742 ROCKER SHAFT SPRING 3
11 915-817 ROCKER ARM ASSEMBLY 4
16 980-189 CIRCLIP 2
17 915-688 WASHER 2
18 915-700 SCREW 1
19 915-701 SCREW 3
ROCKER SHAFT ASSEMBLY915-818
Pos. No. Part No. Description Qty Unit From To
3 ROCKER ARM SHAFT 1
4 915-716 PLUG 2
ROCKER SHAFT ASSY - MINOR915-819
Pos. No. Part No. Description Qty Unit From To
6 ROCKER ARM 1
7 PAD 1
8 973-827 NUT 1
9 994-255 SCREW 1
ROCKER ARM ASSEMBLY915-816
Pos. No. Part No. Description Qty Unit From To
12 ROCKER ARM 1
13 PAD 1
14 973-827 NUT 1
15 994-255 SCREW 1
ROCKER ARM ASSEMBLY915-817
Pos. No. Part No. Description Qty Unit From To
1 915-740 CAMSHAFT 1
2 10000-12163 TAPPET 8
3 907-003 PUSH ROD 8
Timing Gear & CamshaftPPL039390
Pos. No. Part No. Description Qty Unit From To
PPL039512 Atomisers
PPL039519 Pick-Up Sensor
PPL039521 Boost Control Pipe
PPL039522 Fuel Leak-Off Pipe
PPL039525 Fuel Leak-Off Pipe
PPL039526 Pick-Up Sensor
PPL042481 Fuel Injection Pump
PPL042490 High Pressure Fuel Pipes
Fuel Injection EquipmentAFHR4410
Pos. No. Part No. Description Qty Unit From To
1 10000-02546 INJECTOR 4
6 915-797 INJECTOR CLAMP 4
7 915-699 SCREW 4
AtomisersPPL039512
Pos. No. Part No. Description Qty Unit From To
2 INJECTOR NOZZLE HOLDER 1
3 10000-02563 INJECTOR NOZZLE 1
4 10000-00097 SEAL - INJECTOR 1
5 988-957 INJECTOR WASHER 1
INJECTOR10000-02546
Pos. No. Part No. Description Qty Unit From To
1 915-728 HOSE 3
2 915-725 CAP 1
Fuel Leak-Off PipePPL039522
Pos. No. Part No. Description Qty Unit From To
1 10000-00271 BRACKET 1
2 973-664 SCREW 1
Fuel Leak-Off PipePPL039525
Pos. No. Part No. Description Qty Unit From To
1 10000-02558 FUEL INJECTION PUMP 1
5 915-737 FUEL INJECTION PUMP GEAR 1
6 909-222 SCREW 3
7 915-702 WASHER 3
Fuel Injection PumpPPL042481
Pos. No. Part No. Description Qty Unit From To
2 FUEL INJECTION PUMP 1
3 986-164 SEAL - O RING 1
4 996-622 SOLENOID 1
FUEL INJECTION PUMP10000-02558
Pos. No. Part No. Description Qty Unit From To
1 10000-02554 PIPE - FUEL INJ NO 1 CYL 1
2 10000-02555 PIPE - FUEL INJ NO 2 CYL 1
3 10000-07625 PIPE - FUEL INJ NO 3 CYL 1
4 10000-02557 PIPE - FUEL INJ NO 4 CYL 1
5 915-714 CLIP 2
6 915-715 CLIP 1
7 982-104 CLIP 1
High Pressure Fuel PipesPPL042490
Pos. No. Part No. Description Qty Unit From To
1 996-612 FLYWHEEL HOUSING 1
2 986-869 PLATE 1
3 987-615 SCREW 2
4 987-629 SCREW 1
5 995-158 PLUG 1
6 10000-05651 DOWEL 2
7 987-631 SCREW 2
8 987-015 PLUG 2
9 929-632 SCREW 3
Flywheel HousingPPL024860
Pos. No. Part No. Description Qty Unit From To
PPL025200 Flywheel & Starter Ring
Flywheel & RingDDHR2014
Pos. No. Part No. Description Qty Unit From To
1 929-567 FLYWHEEL 1
4 909-251 BOLT 10
5 989-216 WASHER 10
Flywheel & Starter RingPPL025200
Pos. No. Part No. Description Qty Unit From To
2 FLYWHEEL 1
3 930-775 STARTER RING GEAR 1
FLYWHEEL929-567
Pos. No. Part No. Description Qty Unit From To
1 10000-16477 STARTER MOTOR 1
2 988-575 STUD 3
3 986-013 NUT 3
Starter MotorPPL069762
Pos. No. Part No. Description Qty Unit From To
1 915-808 FAN DRIVE HOUSING 1
2 973-550 SCREW 4
3 987-163 FAN DRIVE PULLEY 1
4 909-006 BELT FAN 1
Fan DrivePPL025598
Pos. No. Part No. Description Qty Unit From To
PPL039325 Sump
PPL039326 Dipstick & Filler Tube
PPL039328 Oil Strainer
Lubricating Oil SumpGBHR2906
Pos. No. Part No. Description Qty Unit From To
1 915-795 SUMP 1
2 915-782 GASKET - SUMP 1
3 915-777 BRIDGE PIECE 1
4 987-571 SCREW 2
5 915-745 STUD 2
6 973-548 NUT 2
7 929-276 PLUG 2
8 902-104 O RING 2
9 929-400 PLUG SET CYL HEAD 1
10 929-400 PLUG SET CYL HEAD 1
11 987-004 PLUG 1
12 915-694 SCREW 2
13 915-697 SCREW 4
14 987-602 SCREW 4
15 909-224 SCREW 8
SumpPPL039325
Pos. No. Part No. Description Qty Unit From To
1 973-041 TUBE ASSEMBLY 1
4 931-013 DIPSTICK 1
5 986-219 OLIVE 1
Dipstick & Filler TubePPL039326
Pos. No. Part No. Description Qty Unit From To
1 915-768 SUCTION PIPE 1
2 984-292 GASKET 1
3 909-222 SCREW 2
Oil StrainerPPL039328
Pos. No. Part No. Description Qty Unit From To
PPL050234 Cylinder Head Cover
PPL050236 Breather
PPL050237 Blanking Plates
Lubricating Oil Filler & BreatherHBHR3389
Pos. No. Part No. Description Qty Unit From To
1 10000-06997 CYL HEAD COVER ASSY 1
Cylinder Head CoverPPL050234
Pos. No. Part No. Description Qty Unit From To
2 CYLINDER HEAD COVER 1
3 998-697 GASKET - CYL. HEAD COVER 1
4 SCREW 10
5 915-743 SPRING 1
6 915-802 CAP 1
7 915-805 DIAPHRAGM 1
8 915-771 COVER PLATE 1
9 915-689 SCREW 4
10 915-803 CAP 1
11 973-824 OIL FILLER CAP 1
CYL HEAD COVER ASSY10000-06997
Pos. No. Part No. Description Qty Unit From To
12 OIL FILLER CAP 1
13 997-125 SEAL - O RING 1
OIL FILLER CAP973-824
Pos. No. Part No. Description Qty Unit From To
1 10000-01164 PIPE - BREATHER 1
5 987-589 SCREW 2
6 991-043 CLIP HOSE 2481863 1
7 981-661 SUPPORT BRACKET 1
8 10000-07370 HOSE 1
9 994-248 SPRING 1
BreatherPPL050236
Pos. No. Part No. Description Qty Unit From To
2 BREATHER PIPE 1
3 915-703 SEAL - O RING 1
4 10000-01166 SEAL - O RING 1
PIPE - BREATHER10000-01164
Pos. No. Part No. Description Qty Unit From To
1 915-720 PLUG 1
2 915-719 PLUG 1
Blanking PlatesPPL050237
Pos. No. Part No. Description Qty Unit From To
PPL039347 Oil Filter
PPL039349 Blanking Plates
PPL051183 Oil Cooler
Lubricating Oil Filter & Integral Oil CoolerJBHR2607
Pos. No. Part No. Description Qty Unit From To
1 10000-00099 OIL FILTER HEAD 1
3 915-792 GASKET - OIL FILTER HEAD 1
4 915-757 PLUG 1
5 915-707 SEAL - O RING 1
6 987-609 SCREW 4
Oil FilterPPL039347
Pos. No. Part No. Description Qty Unit From To
1 915-775 BLANKING PLATE 1
2 915-792 GASKET - OIL FILTER HEAD 1
3 987-608 SCREW 4
Blanking PlatesPPL039349
Pos. No. Part No. Description Qty Unit From To
2 915-721 OIL COOLER 1
3 915-788 GASKET - OIL COOLER 2
4 HOUSING 1
5 10000-00275 GASKET - OIL COOLER 1
6 987-636 SCREW 3
7 909-222 SCREW 8
8 973-068 SCREW 2
9 987-599 SCREW 4
OIL COOLER10000-07371
Pos. No. Part No. Description Qty Unit From To
PPL042033 Oil Filter
Lubricating Oil Filter & Integral Oil CoolerJDHR0023
Pos. No. Part No. Description Qty Unit From To
PPL023541 Front End Drive Input
Front End Drive InputKBHR0519
Pos. No. Part No. Description Qty Unit From To
1 987-154 CRANKSHAFT PULLEY 1
2 981-247 BLOCK 1
3 909-264 BOLT 3
Front End Drive InputPPL023541
Pos. No. Part No. Description Qty Unit From To
PPL023648 Water Pump
PPL023651 Pipes
PPL031928 Water Pump
Water Pump & ThermostatLBHR2253
Pos. No. Part No. Description Qty Unit From To
1 915-838 WATER PUMP KIT 1
4 994-963 SCREW 2
5 909-220 SCREW 2
6 987-601 SCREW 5
Water PumpPPL023648
Pos. No. Part No. Description Qty Unit From To
2 WATER PUMP 1
3 915-785 GASKET - WATER PUMP 1
WATER PUMP KIT915-838
Pos. No. Part No. Description Qty Unit From To
3 BODY 1
4 COVER 1
5 GASKET 1
6 IMPELLER 1
7 DRIVE SHAFT 1
8 SEAL 1
9 CIRCLIP 1
10 CIRCLIP 1
11 ROLLER BEARING 1
12 OIL SEAL 1
13 BEARING 1
14 915-673 WATER PUMP GEAR 1
14 915-673 WATER PUMP GEAR 1
WATER PUMP
Pos. No. Part No. Description Qty Unit From To
1 915-822 CONNECTION 1
5 909-224 SCREW 2
PipesPPL023651
Pos. No. Part No. Description Qty Unit From To
2 CONNECTION 1
3 915-710 SEAL - O RING 1
4 915-709 SEAL - O RING 1
CONNECTION915-822
Pos. No. Part No. Description Qty Unit From To
1 998-713 REPAIR KIT - WATER PUMP 1
Water PumpPPL031928
Pos. No. Part No. Description Qty Unit From To
2 IMPELLER 1
3 ROLLER BEARING 1
4 BEARING 1
5 OIL SEAL 1
6 SEAL 1
7 CIRCLIP 1
8 CIRCLIP 1
9 916-574 GASKET - WATER PUMP 1
10 DRIVE SHAFT 1
11 915-785 GASKET - WATER PUMP 1
REPAIR KIT - WATER PUMP998-713
Pos. No. Part No. Description Qty Unit From To
PPL023846 Water Outlet Housing
PPL037454 Water Outlet Housing
Water Outlet / InletLDHR0702
Pos. No. Part No. Description Qty Unit From To
1 915-823 CONNECTION 1
5 909-222 SCREW 2
Water Outlet HousingPPL023846
Pos. No. Part No. Description Qty Unit From To
2 CONNECTION 1
3 998-698 THERMOSTAT 1
4 915-706 SEAL - WATER OUTLET 1
CONNECTION915-823
Pos. No. Part No. Description Qty Unit From To
1 936-038 THERMOSTAT ASSEMBLY 1
5 909-222 SCREW 2
Water Outlet HousingPPL037454
Pos. No. Part No. Description Qty Unit From To
2 CONNECTION 1
3 THERMOSTAT 1
4 936-016 SEAL - THERMOSTAT HOUSING 1
THERMOSTAT ASSEMBLY936-038
Pos. No. Part No. Description Qty Unit From To
1 982-652 EXTENSION 1
2 988-582 STUD 4
3 930-536 NUT 4
FanPPL024907
Pos. No. Part No. Description Qty Unit From To
PPL023657 Alternator
PPL023659 Alternator Bracket & Fixings
PPL023660 Pulleys
Alternator & GeneratorNDHR2711
Pos. No. Part No. Description Qty Unit From To
1 915-807 ALTERNATOR BRACKET 1
2 987-620 SCREW 2
3 915-695 SCREW 1
4 930-536 NUT 1
5 934-339 LEVER 1
6 909-222 SCREW 1
7 915-698 SCREW 1
8 973-854 WASHER 1
9 988-228 SPACER 1
10 986-013 NUT 1
Alternator Bracket & FixingsPPL023659
Pos. No. Part No. Description Qty Unit From To
PPL024434 Timing Case
PPL024435 Timing Cover
PPL026626 Timing Cover
Timing Case & GearQCHR0022
Pos. No. Part No. Description Qty Unit From To
1 10000-07372 TIMING CASE 1
2 10000-04364 FRONT OIL SEAL 1
3 909-224 SCREW 8
4 987-609 SCREW 4
5 10000-05411 GASKET - TIMING CASE 1
Timing CasePPL024434
Pos. No. Part No. Description Qty Unit From To
1 10000-00090 IDLER GEAR 1
4 10000-15130 HUB 1
5 10000-07373 PLATE 1
6 973-991 SCREW 3
7 915-738 CAMSHAFT GEAR 1
8 929-511 KEY 1
9 915-734 THRUST WASHER 1
10 929-506 PIN 1
11 989-232 WASHER 1
12 987-632 SCREW 1
Timing CoverPPL024435
Pos. No. Part No. Description Qty Unit From To
1 936-039 FRONT COVER KIT 1
4 973-664 SCREW 10
5 987-601 SCREW 5
Timing CoverPPL026626
Pos. No. Part No. Description Qty Unit From To
2 TIMINGGEAR COVER 1
3 915-783 GASKET - TIMING CASE COVER 1
FRONT COVER KIT936-039
Pos. No. Part No. Description Qty Unit From To
PPL029659 Blanking Plugs
Gear Driven Auxiliary Drive OptionsQDHR1368
Pos. No. Part No. Description Qty Unit From To
1 987-582 SCREW 1
2 997-128 WASHER 1
Blanking PlugsPPL029659
Pos. No. Part No. Description Qty Unit From To
PPL023626 Lubricating Oil Pump & Delivery Housing
Lubricating Oil Pump & Delivery HousingRBHR0031
Pos. No. Part No. Description Qty Unit From To
1 915-821 OIL PUMP 1
2 987-621 SCREW 5
Lubricating Oil Pump & Delivery HousingPPL023626
Pos. No. Part No. Description Qty Unit From To
PPL039222 Top Service Kit
Joints & Gaskets - Top Service KitSACR0357
Pos. No. Part No. Description Qty Unit From To
1 10000-00285 GASKET KIT - TOP 1
Top Service KitPPL039222
Pos. No. Part No. Description Qty Unit From To
2 916-535 GASKET - CYLINDER HEAD 1
3 998-697 GASKET - CYL. HEAD COVER 1
4 936-016 SEAL - THERMOSTAT HOUSING 1
5 915-784 GASKET - EXHAUST MANIFOLD 1
6 984-365 GASKET 1
7 915-789 GASKET 1
8 995-410 GASKET - TURBOCHARGER 1
9 988-957 INJECTOR WASHER 4
10 915-790 GASKET 1
11 10000-00117 SEAL KIT 1
GASKET KIT - TOP10000-00285
Pos. No. Part No. Description Qty Unit From To
12 10000-00118 SEAL - VALVE STEM 4
13 916-160 SEAL - VALVE STEM 4
SEAL KIT10000-00117
Pos. No. Part No. Description Qty Unit From To
PPL041691 Turbocharger
PPL041693 Feed Pipes
PPL041694 Leak-Off Pipes
PPL041697 Pipework & Connections
PPL041698 Exhaust Manifold
PPL041699 Air Filters
PPL069443 Pipework & Connections
Turbocharger, Manifolds & Air Charge CoolerSBHR1730
Pos. No. Part No. Description Qty Unit From To
1 10000-00277 TURBOCHARGER 1
2 995-410 GASKET - TURBOCHARGER 1
3 988-595 STUD 4
4 929-518 NUT 4
TurbochargerPPL041691
Pos. No. Part No. Description Qty Unit From To
1 915-820 PIPE - TURBO OIL FEED 1
Feed PipesPPL041693
Pos. No. Part No. Description Qty Unit From To
2 PIPE - TURBO OIL FEED 1
3 915-751 BANJO BOLT 1
4 915-686 WASHER 1
5 915-686 WASHER 1
6 915-751 BANJO BOLT 1
7 915-686 WASHER 1
8 915-686 WASHER 1
PIPE - TURBO OIL FEED915-820
Pos. No. Part No. Description Qty Unit From To
1 915-769 PIPE - TURBO OIL DRAIN 1
2 915-789 GASKET 1
3 915-790 GASKET 1
4 994-151 SCREW 2
5 909-224 SCREW 2
Leak-Off PipesPPL041694
Pos. No. Part No. Description Qty Unit From To
1 10000-00278 PIPE - AIR 1
2 10000-00279 HOSE CLIP 1
3 10000-00280 HOSE 1
4 10000-00279 HOSE CLIP 1
5 987-608 SCREW 4
6 10000-00092 GASKET - IND MANIFOLD 1
Pipework & ConnectionsPPL041697
Pos. No. Part No. Description Qty Unit From To
1 10000-00281 EXHAUST MANIFOLD 1
2 915-784 GASKET - EXHAUST MANIFOLD 1
3 915-750 SCREW 8
Exhaust ManifoldPPL041698
Pos. No. Part No. Description Qty Unit From To
1 10000-02547 BRACKET 1
2 973-552 SCREW 2
Air FiltersPPL041699
Pos. No. Part No. Description Qty Unit From To
1 915-800 EXHAUST ELBOW 1
2 915-806 BRACKET 1
3 10000-10841 ADAPTOR 1
4 909-221 SCREW 3
5 929-632 SCREW 2
6 988-595 STUD 2
7 929-518 NUT 3
8 984-739 GASKET - EXHAUST OUTLET 1
9 973-851 STUD 3
10 929-518 NUT 3
Pipework & ConnectionsPPL069443
Pos. No. Part No. Description Qty Unit From To
PPL039701 Bottom Service Kit
Joints & Gaskets - Bottom Service KitSGBR0381
Pos. No. Part No. Description Qty Unit From To
1 10000-02859 GASKET KIT - BOTTOM 1
Bottom Service KitPPL039701
Pos. No. Part No. Description Qty Unit From To
2 902-104 O RING 1
3 984-292 GASKET 1
4 10000-02820 GASKET - TIMING CASE COVER 1
5 996-427 SEAL - O RING 1
6 915-793 GASKET - OIL FILTER HEAD 1
7 915-792 GASKET - OIL FILTER HEAD 1
8 915-785 GASKET - WATER PUMP 1
9 915-789 GASKET 1
10 10000-00275 GASKET - OIL COOLER 1
11 915-788 GASKET - OIL COOLER 2
12 915-782 GASKET - SUMP 1
13 10000-05411 GASKET - TIMING CASE 1
GASKET KIT - BOTTOM10000-02859
Pos. No. Part No. Description Qty Unit From To
PPL039336 Induction Manifold
PPL039340 Induction Manifold
PPL039341 Induction Manifold
Induction Manifold & Air Charge CoolerTBHR1035
Pos. No. Part No. Description Qty Unit From To
1 915-770 PLATE 1
2 984-365 GASKET 1
3 987-608 SCREW 4
Induction ManifoldPPL039336
Pos. No. Part No. Description Qty Unit From To
1 915-770 PLATE 1
2 984-365 GASKET 1
3 987-608 SCREW 4
Induction ManifoldPPL039340
Pos. No. Part No. Description Qty Unit From To
1 915-770 PLATE 1
2 984-365 GASKET 1
3 987-608 SCREW 4
Induction ManifoldPPL039341
Pos. No. Part No. Description Qty Unit From To
PPL039038 Filter to Injection Pump Pipe
PPL039039 Injection Pump to Filter Pipe
PPL043540 Lift Pump
Low Pressure Fuel SystemVBHR2359
Pos. No. Part No. Description Qty Unit From To
1 10000-02564 PIPE - LOW PRESSURE FUEL 1
Filter to Injection Pump PipePPL039038
Pos. No. Part No. Description Qty Unit From To
2 PIPE - FILTER TO PUMP 1
3 929-286 NUT 1
4 929-739 OLIVE 1
PIPE - LOW PRESSURE FUEL10000-02564
Pos. No. Part No. Description Qty Unit From To
1 10000-02553 FUEL INJ PUMP RETURN PIPE 1
2 10000-00083 FUEL INJ PUMP RETURN PIPE 1
6 915-798 CONNECTION 1
7 10000-00052 BANJO BOLT 1
8 934-893 WASHER 1
9 934-893 WASHER 1
10 936-017 CLIP 1
11 10000-10832 PIPE CLIP 1
12 916-248 BRACKET 1
Injection Pump to Filter PipePPL039039
Pos. No. Part No. Description Qty Unit From To
3 FUEL INJ PUMP RETURN PIPE 1
4 929-286 NUT 1
5 929-739 OLIVE 1
FUEL INJ PUMP RETURN PIPE10000-00083
Pos. No. Part No. Description Qty Unit From To
1 10000-10633 LIFT PUMP 1
8 915-837 MOUNTING KIT 1
13 915-799 CONNECTION 1
Lift PumpPPL043540
Pos. No. Part No. Description Qty Unit From To
2 LIFT PUMP 1
3 934-181 FUEL FILTER 1
6 10000-04149 BOWL 1
7 10000-04150 DRAIN PLUG 1
LIFT PUMP10000-10633
Pos. No. Part No. Description Qty Unit From To
4 FUEL FILTER ELEMENT 1
5 O RING 1
FUEL FILTER934-181
Pos. No. Part No. Description Qty Unit From To
9 MOUNTING 6
10 SPACER 3
11 10000-04151 SCREW 3
12 915-687 WASHER 3
MOUNTING KIT915-837
Pos. No. Part No. Description Qty Unit From To
PPL039499 Filter to Injection Pump Pipe
PPL039500 Injection Pump to Filter Pipe
PPL043540 Lift Pump
Low Pressure Fuel SystemVBHR2369
Pos. No. Part No. Description Qty Unit From To
1 915-726 PIPE - FILTER TO INJ PUMP 1
2 LIFT PUMP 1
Filter to Injection Pump PipePPL039499
Pos. No. Part No. Description Qty Unit From To
1 916-198 PIPE - INJ PUMP TO FILTER 1
2 915-798 CONNECTION 1
3 936-017 CLIP 1
4 916-248 BRACKET 1
5 915-713 PIPE CLIP 1
Injection Pump to Filter PipePPL039500
Pos. No. Part No. Description Qty Unit From To
PPL042980 Cold Start System
Cold Start SystemWDHR0382
Pos. No. Part No. Description Qty Unit From To
1 10000-01645 BAR 1
2 998-699 GLOWPLUG 4
3 936-017 CLIP 1
Cold Start SystemPPL042980
Pos. No. Part No. Description Qty Unit From To
PPL023448 Engine Lifting Eyes
Engine Lifting EyesXBHR0458
Pos. No. Part No. Description Qty Unit From To
1 915-772 LIFTING BRACKET 1
2 973-552 SCREW 2
3 915-776 LIFTING BRACKET 1
4 973-552 SCREW 2
Engine Lifting EyesPPL023448
Pos. No. Part No. Description Qty Unit From To
PPL026501 Engine Mounts
PPL026515 Engine Mounts
MountingsZCHR1086
Pos. No. Part No. Description Qty Unit From To
1 981-725 BRACKET 1
2 987-634 SCREW 4
3 981-726 BRACKET 1
4 988-279 SPACER 1
5 987-635 SCREW 4
Engine MountsPPL026501
Pos. No. Part No. Description Qty Unit From To
PPL032665 Lubricating Oil Pressure Switch/Gauge
PPL032669 Lubricating Oil Pressure Switch/Gauge
Lubricating Oil Pressure Switch / GaugeZJHR0546
Pos. No. Part No. Description Qty Unit From To
1 915-755 PLUG 1
2 915-704 SEAL - O RING 1
Lubricating Oil Pressure Switch/GaugePPL032665
Pos. No. Part No. Description Qty Unit From To
1 986-985 PLUG 1
Lubricating Oil Pressure Switch/GaugePPL032669
Pos. No. Part No. Description Qty Unit From To
PPL023596 Temperature Gauge & Sender
Temperature Gauge & SenderZLHR0360
Pos. No. Part No. Description Qty Unit From To
1 915-756 PLUG 1
2 915-705 SEAL - SENSOR 1
Temperature Gauge & SenderPPL023596
Pos. No. Part No. Description Qty Unit From To
PPL020917 Miscellaneous & Auxiliaries
Applications Miscellaneous & AuxiliariesZZHR1012
Pos. No. Part No. Description Qty Unit From To
1 929-400 PLUG SET CYL HEAD 1
2 929-400 PLUG SET CYL HEAD 1
3 929-400 PLUG SET CYL HEAD 1
Miscellaneous & AuxiliariesPPL020917
Index
Description Part No. Page
CON ROD ASSEMBLY 915-809 23
CON ROD ASSEMBLY 915-810 23
CON ROD ASSEMBLY 915-811 23
CON ROD ASSEMBLY 915-812 23
CON ROD ASSEMBLY 915-813 23
CON ROD ASSEMBLY 915-814 23
CRANKSHAFT KIT - EXCHANGE 936-132 15
PISTON AND RING KIT 10000-04146 19
PISTON AND RING KIT 10000-04147 19
MAIN BEARING KIT - U/S 915-832 17
MAIN BEARING KIT - U/S 915-831 17
MAIN BEARING KIT - U/S 915-833 17
BIG END BRG KIT - U/S 10000-12253 17
BIG END BRG KIT - U/S 10000-12252 17
BIG END BRG KIT - U/S 10000-12251 17
THRUST WASHER 904-053 17
THRUST WASHER 929-090 17
ALTERNATOR 915-730 163
ALTERNATOR BRACKET 915-807 165
ALTERNATOR PULLEY 915-735 167
BAR 10000-01645 259
BLANKING PLATE 915-775 117, 13
BRACKET 10000-00271 59
BRACKET 10000-02547 211
BRACKET 981-725 267
CAMSHAFT 915-740 45
BREATHER PIPE, CON ROD,CONNECTION, CRANKSHAFT,CYLINDER BLOCK, CYLINDERHEAD COVER, FLYWHEEL, FUELINJECTION PUMP, IDLER GEAR,IMPELLER, INJECTOR NOZZLEHOLDER, LIFT PUMP, PIPE -FILTER TO PUMP, PIPE - TURBOOIL FEED, PISTON, TIMINGGEARCOVER, TUBE, BEARING CAP,BODY, BUSH, CYLINDER HEAD,FUEL INJ PUMP RETURN PIPE,GUDGEON PIN, ROCKER ARMSHAFT, ROLLER BEARING,THERMOSTAT, BEARING, COVER,FUEL FILTER ELEMENT, HOUSING,SCREW, GASKET, O RING, OILSEAL, ROCKER ARM, SEAL,CIRCLIP, DRIVE SHAFT, PAD,MOUNTING, SPACER, OIL FILLERCAP
107, 25, 115,141, 151,155, 17, 13,101, 77, 65,175, 145, 51,241, 249,233, 203, 21,179, 93, 137,33, 237, 39,243, 121, 41,245, 103, 43
CRANKSHAFT PULLEY 987-154 129
Description Part No. Page
ELEMENT OIL 901-103 125
EXHAUST ELBOW 915-800 213
EXHAUST MANIFOLD 10000-00281 209
EXTENSION 982-652 159
FAN DRIVE HOUSING 915-808 85
FLYWHEEL HOUSING 996-612 71
FUEL INJ PUMP RETURN PIPE 10000-02553 235
HOSE 915-728 57
LIFTING BRACKET 915-772 263
OIL PUMP 915-821 187
PIPE - AIR 10000-00278 207
PIPE - FILTER TO INJ PUMP 915-726 249
PIPE - FUEL INJ NO 1 CYL 10000-02554 67
PIPE - INJ PUMP TO FILTER 916-198 251
PIPE - TURBO OIL DRAIN 915-769 205
PLATE 915-770 223, 225, 227
PLUG 915-718 53
PLUG 929-424 55
PLUG 990-660 61
PLUG 915-720 109
PLUG 10000-06972 255
PLUG 987-021 269
PLUG 915-755 273
PLUG 986-985 275
PLUG 915-756 279, 31
PLUG SET CYL HEAD 929-400 283, 89, 31
SCREW 987-582 183
SEAL - REOS HOUSING 998-712 27
STARTER MOTOR 10000-16477 81
SUCTION PIPE 915-768 95
SUMP 915-795 89
TIMING CASE 10000-07372 171
TURBOCHARGER 10000-00277 199
BLOCK 981-247 129
BRACKET 915-806 213
CAP 915-725 57
CONNECTION 915-798 251, 235
FRONT OIL SEAL 10000-04364 171
GASKET 984-292 95, 219
GASKET 915-789 205, 193, 219
GASKET 984-365 223, 225, 227
Index
Description Part No. Page
GASKET 984-365 193
GASKET - CYLINDER HEAD 916-535 193, 29
GASKET - EXHAUST MANIFOLD 915-784 209, 193
GASKET - OIL FILTER HEAD 915-792 117, 113,219, 13
GASKET - SUMP 915-782 89, 219
GASKET - TURBOCHARGER 995-410 199, 193
GLOWPLUG 998-699 259
HOSE CLIP 10000-00279 207
METRIC BOLT 915-744 27
O RING 902-104 219, 89
OIL COOLER 915-721 121
PIPE - FUEL INJ NO 2 CYL 10000-02555 67
PLATE 986-869 71
PLUG 915-719 109
SCREW 973-664 59, 177
SCREW 973-550 85
SCREW 987-620 165
SCREW 987-621 187
SCREW 973-552 211, 263
SCREW 987-634 267
SEAL - O RING 915-704 273
SEAL - SENSOR 915-705 279, 31
STUD 988-575 81
STUD 988-582 159
TAPPET 10000-12163 45
WASHER 997-128 183
ADAPTOR 10000-10841 213
BANJO BOLT 915-751 203
BOLT 909-264 129
BRACKET 981-726 267
BRIDGE PIECE 915-777 89
CLIP 936-017 251, 259, 235
FAN DRIVE PULLEY 987-163 85
GASKET 915-790 205, 193
GASKET - CYL. HEAD COVER 998-697 101, 193
GASKET - OIL COOLER 915-788 121, 219
GASKET - TIMING CASE COVER 915-783 179
GASKET - WATER PUMP 915-785 135, 219, 145
HOSE 10000-00280 207
INJECTOR NOZZLE 10000-02563 51
Description Part No. Page
LIFTING BRACKET 915-776 263
MAIN BEARING KIT 998-711 17
NUT 986-013 81, 165
NUT 995-388 93
NUT 930-536 159, 165
NUT 929-286 233, 237
PIPE - FUEL INJ NO 3 CYL 10000-07625 67
PUSH ROD 907-003 45
SCREW 987-615 71
SCREW 909-222 95, 149, 153,63, 165, 121
SCREW 987-608 117, 223,225, 227,207, 13
SCREW 915-695 165
SCREW 909-224 171, 139,205, 89
SCREW 915-750 209
SEAL - O RING 986-164 65
SEAL - O RING 915-703 107
SEAL - O RING 915-710 141
SMALL END BUSH 915-732 25
STARTER RING GEAR 930-775 77
STUD 988-595 199, 213
THERMOSTAT 998-698 151
BELT FAN 909-006 85
BIG END BEARING KIT 10000-07369 17
BOLT 909-251 75
BRACKET 916-248 251, 235
CIRCLIP 981-980 21
CON ROD BOLT 915-747 25
DIPSTICK 931-013 91
GASKET - TIMING CASE COVER 10000-02820 219
HUB 10000-15130 173
NUT 929-518 199, 213
OLIVE 929-739 233, 237
PIPE - FUEL INJ NO 4 CYL 10000-02557 67
PLUG 915-716 39
PLUG 915-757 113
SCREW 987-629 71
SCREW 987-571 89
SCREW 994-963 133
Index
Description Part No. Page
SCREW 987-609 171, 113
SCREW 994-151 205
SCREW 909-221 213
SEAL - INJECTOR 10000-00097 51
SEAL - O RING 10000-01166 107
SEAL - O RING 915-709 141
SEAL - THERMOSTAT HOUSING 936-016 155, 193
SEAL - WATER OUTLET 915-706 151
SOLENOID 996-622 65
SPACER 988-279 267
VALVE GUIDE 994-774 33
WASHER 915-686 203
CLIP 915-714 67
FUEL INJECTION PUMP GEAR 915-737 63
GASKET - OIL COOLER 10000-00275 121, 219
GASKET - TIMING CASE 10000-05411 171, 219
INJECTOR WASHER 988-957 51, 193
LEVER 934-339 165
OLIVE 986-219 91
PIPE CLIP 915-713 251
PISTON RING KIT 998-703 21
PLATE 10000-07373 173
PLUG 995-158 71
SCREW 987-589 105
SCREW 909-220 133
SCREW 987-601 177, 133
SCREW 929-632 213, 71
SCREW 987-635 267
SEAL - O RING 915-707 113
SEAL - O RING 996-427 219
SPRING 915-743 101
STUD 915-745 89
WASHER 989-216 75
WASHER THRUST 904-015 17
BOWL 10000-04149 241
CAP 915-802 101
CLIP 915-715 67
CLIP HOSE 2481863 991-043 105
DOWEL 10000-05651 71
GASKET - IND MANIFOLD 10000-00092 207
GASKET - OIL FILTER HEAD 915-793 219
Description Part No. Page
INJECTOR CLAMP 915-797 49
NUT 973-548 89
SCREW 987-636 121
SCREW 973-991 173
VALVE SEAT INSERT 915-760 33
WASHER THRUST 904-016 17
BANJO BOLT 10000-00052 235
CAMSHAFT GEAR 915-738 173
CLIP 982-104 67
CRANKSHAFT GEAR 915-736 15
DIAPHRAGM 915-805 101
DRAIN PLUG 10000-04150 241
PLUG 929-276 89
SCREW 915-699 49
SCREW 987-631 71
SCREW 915-698 165
SUPPORT BRACKET 981-661 105
THIMBLE 988-763 13
VALVE SEAT INSERT 915-761 33
WASHER 915-702 63
BOLT 909-262 13
COVER PLATE 915-771 101
GASKET - EXHAUST OUTLET 984-739 213
HOSE 10000-07370 105
KEY 929-511 173
NUT 973-827 41, 43
PLUG 909-324 33
PLUG 987-015 71
SCREW 973-068 121
WASHER 973-854 165
WASHER 934-893 235
CAMSHAFT BUSH 915-733 13
GASKET - WATER PUMP 916-574 145
PLUG 986-983 33, 13
SCREW 994-255 41, 43
SCREW 915-689 101
SCREW 987-599 121
SPACER 988-228 165
SPRING 994-248 105
STUD 973-851 213
THRUST WASHER 915-734 173
Index
Description Part No. Page
CAP 915-803 101
INTAKE VALVE 998-701 31
PIN 929-506 173
PLUG 915-753 13
ROCKER SHAFT SPRING 915-742 37
PIPE CLIP 10000-10832 235
PLUG 915-752 13
PLUG 987-004 89
SCREW 10000-04151 245
SEAL - VALVE STEM 916-160 31, 195
WASHER 989-232 173
SCREW 915-694 89
SCREW 987-632 173
SEAL - VALVE STEM 10000-00118 195, 31
VALVE SPRING 998-704 31
WASHER 915-687 245
CAP 915-762 31
CONNECTION 915-799 239
PLUG 902-107 13
SCREW 915-697 89
SEAL - O RING 997-125 103
PLUG 915-746 13
SCREW 987-602 89
VALVE COLLET 982-308 31
WATER PUMP GEAR 915-673 137
DOWEL 915-754 13
EXHAUST VALVE 998-702 31
CIRCLIP 980-189 37
PLUG 934-249 13
PLUG 915-717 13
WASHER 915-688 37
PLUG 915-749 13
SCREW 915-700 37
PISTON COOLING JET 10000-01165 13
SCREW 915-701 37
SCREW 987-586 13
CYLINDER HEAD BOLT 998-706 29
CYLINDER HEAD BOLT 998-707 29
Description Part No. Page