Ferreyros CAT Swgr

Caterpillar Switchgear - FerreyrosOscar Gross

One company. A multitude of solutions.

Generator Sets that have no equal World-Wide


Caterpillar Global SupportUS BasedOutside US

Manufacturing Locations 39 31Remanufacturing Locations 4 10Parts Distribution Centers 15 16Logistics Distribution Centers 21 24Training Centers 7 8Dealers 64 145Branch Stores 456 941Rental Stores 373 903


Caterpillar Dealer NetworkRepresentation in 180 CountriesOver 50,000 Trained Technicians


A World Leading Manufacturer of Switchboards and Switchgear


Multi-billion dollar diversified industrial manufacturer Headquarters in Cleveland, Ohio50,000 employees207 manufacturing sitesServing customers around the worldEaton CorporationEaton World Headquarters Cleveland, OH


Eaton ElectricalMulti-billion dollar globally-enabled electrical manufacturer14,000 employees57 factories in 19 countries

Eaton Electrical World HeadquartersPittsburgh, PA189319791994January 2003C-H Acquired by EatonAcquiredDCBU WestinghouseAcquired Commonwealth Sprague CapacitorsAnd Electrical Division of Delta, plcEaton and Caterpillar announce JVAugust 2003Founded inMilwaukeeJune 2004AcquiredPowerwareUPS


Eaton Electrical Power Products



Intelligent Switchgear Organization


HISTORYISO - Founded in 1985Initially provided maintenance and emergency service to UPS and standby power industryBegan manufacturing conventional generator controls and switchgear in 1986PowerLynx R&D 1996 to 1997PowerLynx marketing rollout July 1998Third largest Emergency Power Switchgear manufacturer in 2000


CATERPILLAR SWITCHGEARAGENDA Proven Products In October 2001 Caterpillar, the World Leader in the Engine-Generator Marketplace, decided to purchase an Automated Switchgear Manufacturer to provide Total Systems Solutions for its Engine-Generator Products.

After much Research, they selected the most Innovativeand Reliable Automated Switchgear Technologyavailable in the World Today:CATERPILLAR SWITCHGEAR


THE JOINT VENTUREThe Intelligent Switchgear Organization

In August of 2003, Caterpillar and Eaton Electrical partnered in the ownership of ISO.

ISO manufactures the Caterpillar Switchgear product line with PowerLynx Technology, using Cutler Hammer power elements.

Controls are designed to work hand in glove with Caterpillar generators and packaged by Caterpillar Dealers as a complete System.


Caterpillar SwitchgearAGENDA Proven Products When the Centers for Disease Control needed Standby Power for their Critical Operations in Atlanta and Colorado?

When McMurdough Research Station in Antarctica wantedthe most Reliable Power during the long Arctic Winters?

When the US Military looked for the most DependableBackup Power Source for its Missile Operations in Fort Greely, Alaska?

When the Federal Reserve Bank selected an Emergency Power Systemfor their newest facility in Atlanta?

When NOAA required Backup Power for its Satellite Uplinks in Hawaii?WHO DID THEY CHOOSE?


NOTABLE PROJECTS IN PUERTO RICOEli Lilly 5kV gear, 3 generatorsBard 5kV gear, 2 generatorsGuidant Dorado - 480V gear , 3 generatorsGuidant Arecibo 5kV gear, 2 generatorsVanderbilt 480V gear, 2 generatorsSheraton San Juan 13.8kV gear, 2 generators


WHAT IS CATERPILLAR SWITCHGEAR TECHNOLOGY?Cat Swgr is specifically designed and manufactured for hand in glove application with Caterpillar Generator Sets Caterpillar Switchgear works for all applications: Emergency Generator ParallelingEmergency Transfer and Load MgmtPrime PowerCustom Applications


WHAT IS CATERPILLAR SWITCHGEAR?Caterpillar Switchgear is microprocessor based, touch-screen controlled, Generator Control Switchgear Technology with features unavailable elsewhere in the market Caterpillar Switchgear features a color touch-screen, with dynamic graphical interface for intuitive system operation Caterpillar Switchgear utilizes true distributed process to insure fault tolerance


WHAT IS CATERPILLAR SWITCHGEAR?


CATERPILLAR SWITCHGEAR TOUCHSCREENSystem Overview

Engine Gauges

Generator Meters

Generator Control


CATERPILLAR SWITCHGEAR TOUCHSCREENEngineData

Annunciator

Reports

Settings


PowerLynx 1000 Fighting linePowerLynx 1000 Products are designed to compete where market conditions require a very low cost optionPowerLynx 1000 Products do not sacrifice reliability or fault tolerance to achieve their low cost.6 Monochrome TS, Limited Data Logging

PowerLynx 2000 Value linePowerLynx 2000 Products are the standard CAT Switchgear Product offeringPowerLynx 2000 products outperform the RAZ offerings in all aspects12 Color TS, Limited data Logging PowerLynx 3000 Premium linePowerLynx 3000 Products are the Premium CAT Switchgear Product offeringPowerLynx 3000 Products offer your customer features and Reliability that is unparalleled in the industry15 Color TS, full data Logging

PL 1000PL 2000PL 3000POWERLYNX 1000 / 2000 / 3000


COMPETITIVE ADVANTAGESTotal System Control at Your FingertipsThe Information you need the way you want to see it (Common interface for MV and LV applications)Advanced Processing Technology with Remote Monitoring and Control CapabilitiesReliability Unrivaled in the IndustryPart Count ReductionComplete Power Solutions from a Single SourceFlawless Interface with Caterpillar gensetsHuge Global Network for Parts and Service


TOTAL SYSTEM CONTROL AT YOUR FINGERTIPSThe Caterpillar Switchgear touch-screen gives the operator an instantaneous and dynamic, easily understandable view of the entire system status.Caterpillar Switchgear touch-screen color graphics reduce operator error this means greater reliability and higher uptime for customer.Ease of Operation intuitive screens with devices that look and act like the hardware to which we are all accustomed it doesnt take a computer expert to operate or understand.


TOTAL SYSTEM CONTROL AT YOUR FINGERTIPSCaterpillar Generator SetCaterpillar ATSCaterpillar UPSCaterpillar Power ModuleCaterpillar Point Guard MonitoringCaterpillar Switchgear


TOTAL SYSTEM CONTROL AT YOUR FINGERTIPSGenerator SetsCaterpillarSwitchgearOn SiteRemoteOff SiteRemoteCaterpillarATSsPowerCablingEngineCommunicationsATSCommunicationsEthernetCommunications


REMOTE COMMUNICATIONSAdvanced Processing Technology with Remote Monitoring and Control CapabilitiesOn-Site High Speed Remote Monitoring and/or ControlOff-Site Remote Monitoring and/or Control via Dial-Up, Frame Relay or Cable ModemAll remote packages offer the same view, and level of Monitoring and/or Control as the on-site Touch Screen PanelData and/or Control Export to Building Management Systems


RELIABILITY UNRIVALED IN THE INDUSTRYPart Count Reduction Synchronizers, load share modules, power factor controllers, and cross-current compensation circuitry are unnecessary.

True Distributed Processing Multiple automation processors with Moving Master capability.

Supervisory Control Network The supervisory control network that links the distributed processors together is a high speed, high reliability, deterministic, token passing ring network.

Best Source DC System All engine batteries, as well as a station battery, are networked together to power all control and protective devices including the touchscreen and touchscreen processor. This insures that if any Generator Set is capable of starting, PowerLynx Technology will be there to control it.


RELIABILITY UNRIVALED IN THE INDUSTRYTraditional System DesignPart Count Reduction


RELIABILITY UNRIVALED IN THE INDUSTRYPart Count ReductionLess WiringSmaller FootprintLow Cost RedundancyBetter PerformanceFault ToleranceHigh MTBFLow MTTR


AutomationProcessorThe Complete Controls for 1 GeneratorCaterpillarGen SetCommunicationModuleSpeed andVoltage PotsPowerLynxPowerTransducerFusesFusesRelaysSync-CheckRelayPART COUNT REDUCTION


RELIABILITY UNRIVALED IN THE INDUSTRYUtilityDistributionTouchScreenATSTieSupervisory NetworkGenerator 1Generator 2Generator 3ATSATSMain ProcessorEven with True Distributed Processing,Reliability can be compromised by SinglePoints of System Failure: Previous Generation System DescriptionUtilRelayTSPMost reliable technology on the market


RELIABILITY UNRIVALED IN THE INDUSTRYUtilityDistributionTouchScreenATSTieSupervisory NetworkGenerator 1Generator 2Generator 3ATSATSUtilRelayMain ProcessorEven with True Distributed Processing,Reliability can be compromised by SinglePoints of System Failure: Previous Generation System DescriptionTSP






RELIABILITY UNRIVALED IN THE INDUSTRYTouchScreenATSModbus Plus Supervisory NetworkATSATSCaterpillar Switchgear SystemsEliminate all these Single PointsOf Failure: Current High Reliability System DescriptionMOVING MASTER TECHNOLOGYGenerator 1 executes all Main Processor Functions. Distribution I/OPBPBPBGenerator 1PBPBGenerator 2Generator 3UtilRelayRedundant Utility/TieEMCPEMCPEMCPTSP


RELIABILITY UNRIVALED IN THE INDUSTRYMOVING MASTER TECHNOLOGYGenerator 1 executes all Main Processor Functions. TouchScreenATSModbus Plus Supervisory NetworkATSATSCaterpillar Switchgear SystemsEliminate all these Single PointsOf Failure:MOVING MASTER TECHNOLOGYIf Generator 1 PLC Fails, Generator 2 PLCtakes over the Master Functions.Distribution I/OPBPBPBGenerator 1PBPBGenerator 2Generator 3UtilRelayRedundant Utility/TieEMCPEMCPEMCPTSP Current High Reliability System Description


RELIABILITY UNRIVALED IN THE INDUSTRYMOVING MASTER TECHNOLOGYIf Generator 1 PLC Fails, Generator 2 PLCtakes over the Master Functions.TouchScreenATSModbus Plus Supervisory NetworkATSATSCaterpillar Switchgear SystemsEliminate all these Single PointsOf Failure:MOVING MASTER TECHNOLOGYIf Generator 2 PLC Fails, Generator 3 PLCtakes over the Master Functions, etc.Distribution I/OPBPBPBGenerator 1PBPBGenerator 2Generator 3UtilRelayRedundant Utility/TieEMCPEMCPEMCPTSP Current High Reliability System Description


RELIABILITY UNRIVALED IN THE INDUSTRYMOVING MASTER TECHNOLOGYIf Generator 1 PLC Fails, Generator 2 PLCtakes over the Master Functions.TouchScreenATSModbus Plus Supervisory NetworkATSATSCaterpillar Switchgear SystemsEliminate all these Single PointsOf Failure:MOVING MASTER TECHNOLOGYIf Generator 2 PLC Fails, Generator 3 PLCtakes over the Master Functions, etc.Distribution I/OPBPBPBGenerator 1PBPBGenerator 2Generator 3UtilRelayRedundant Utility/TieEMCPEMCPEMCPTSP Current High Reliability System Description


RELIABILITY UNRIVALED IN THE INDUSTRYTRIPLE REDUNDANT UTILITY/TIE CONTROLIf the Primary Utility/Tie PLC Fails, the Secondary takes Control.TouchScreenATSModbus Plus Supervisory NetworkATSATSCaterpillar Switchgear SystemsEliminate all these Single PointsOf Failure:Distribution I/OPBPBPBGenerator 1PBPBGenerator 2Generator 3UtilRelayRedundant Utility/TieEMCPEMCPEMCPTSP Current High Reliability System Description


RELIABILITY UNRIVALED IN THE INDUSTRYTRIPLE REDUNDANT UTILITY/TIE CONTROLIf the Primary Utility/Tie PLC Fails, the Secondary takes Control.TouchScreenATSModbus Plus Supervisory NetworkATSATSCaterpillar Switchgear SystemsEliminate all these Single PointsOf Failure:Distribution I/OPBPBPBGenerator 1PBPBGenerator 2Generator 3Redundant Utility/TieUtilRelayTRIPLE REDUNDANT UTILITY/TIE CONTROLIf the Secondary Utility/Tie PLC Fails, the Utility Protective Relay calls the Generators to the Bus through Hardwired connections.EMCPEMCPEMCPTSP Current High Reliability System Description


RELIABILITY UNRIVALED IN THE INDUSTRYTRIPLE REDUNDANT UTILITY/TIE CONTROLIf the Primary Utility/Tie PLC Fails, the Secondary takes Control.TouchScreenATSModbus Plus Supervisory NetworkATSATSCaterpillar Switchgear SystemsEliminate all these Single PointsOf Failure:EMCPDistribution I/OPBPBPBGenerator 1EMCPPBEMCPPBGenerator 2Generator 3Redundant Utility/TieUtilRelayTRIPLE REDUNDANT UTILITY/TIE CONTROLIf the Secondary Utility/Tie PLC Fails, the Utility Protective Relay calls the Generators to the Bus through Hardwired connections.TSP Current High Reliability System Description


RELIABILITY UNRIVALED IN THE INDUSTRYREDUNDANT SUPERVISORY NETWORKFully Redundant Supervisory Networks are Standard.TouchScreenATSModbus Plus Supervisory NetworkATSATSCaterpillar Switchgear SystemsEliminate all these Single PointsOf Failure:EMCPDistribution I/OPBPBPBGenerator 1EMCPPBEMCPPBGenerator 2Generator 3Redundant Utility/TieUtilRelayTSP Current High Reliability System Description


RELIABILITY UNRIVALED IN THE INDUSTRYOPTIONAL REDUNDANT DISTRIBUTION CONTROLAllows Fully Redundant Distribution Control for Load Shed / Load Add.TouchScreenATSModbus Plus Supervisory NetworkATSATSCaterpillar Switchgear SystemsEliminate all these Single PointsOf Failure:EMCPDistribution I/OPBPBPBGenerator 1EMCPPBEMCPPBGenerator 2Generator 3Redundant Utility/TieUtilRelayTSP Current High Reliability System Description


RELIABILITY UNRIVALED IN THE INDUSTRYSUPER RELIABLE DC POWER

Every Caterpillar Switchgear Component is powered by 24vdc, Including the Utility Protective Relay, Touchscreen and Touchscreen Processor.

This DC is derived from all the Engine Batteries, as well a final Backup Station Battery.

So if even a single Engine-Generator has a good enough Battery to Start, PowerLynx Technology will be there to control it.Reliability is Further Enhanced by: Other FeaturesWIDE DC CONTROL POWER RANGE

Every Caterpillar Switchgear Component is built with a Separate, Wide Range DC Power Supply.

Every Component, including the Touchscreen and Touchscreen Processor, will accept a continuous Control Power input of 18 - 40vdc.

Many of our Competitors use DC-DC Converters or even DC-AC Inverters to Power their Systems. These are Single Points of Failure. The also do not operate over this wide of a voltage range.


RELIABILITY UNRIVALED IN THE INDUSTRYReliability is Further Enhanced by: Other FeaturesSUPER RELIABLE DC POWER

Every Caterpillar Switchgear Component is powered by 24vdc, Including the Utility Protective Relay, Touchscreen and Touchscreen Processor.

This DC is derived from all the Engine Batteries, as well a final Backup Station Battery.

So if even a single Engine-Generator has a good enough Battery to Start, PowerLynx Technology will be there to control it.


RELIABILITY UNRIVALED IN THE INDUSTRYReliability is Further Enhanced by: Other FeaturesWIDE DC CONTROL POWER RANGE



Many of our Competitors use DC-DC Converters or even DC-AC Inverters to Power their Systems. These are Single Points of Failure.ENHANCED TEMPERATURE SPECIFICATIONS

All Components used in Caterpillar Switchgear are Rated for 0 to 55C.


RELIABILITY UNRIVALED IN THE INDUSTRYReliability is Further Enhanced by: Other FeaturesWIDE DC CONTROL POWER RANGE



Many of our Competitors use DC-DC Converters or even DC-AC Inverters to Power their Systems. These are Single Points of Failure.ENHANCED TEMPERATURE SPECIFICATIONS

All Components used in Caterpillar Switchgear are Rated for 0 to 55C.FULL MANUAL OPERATIONS CAPABILITIES

If a Failure of all Automation should ever occur, the Engine-Generators are Automatically switched to Pre-Calibrated Voltage and Speed Potentiometers.

A hardware Sync Check Relay (Device 25) allows for Generators to be paralleled without Automation.

With constant manning, a skilled Operator can run the System manually in Parallel indefinitely.


EMCP 3.3 ControllerEMCP 3.3ControllerVR3, KVR, DVR(w/o PF Control)ADEM II /PEEC/2301A#14 Shielded Twisted Pair#14 Shielded Twisted Pair#14 Shielded Twisted Pair4 #10 (24VDC Best source DC)RS 485Bipolar DC SignalBipolar DC SignalS4 #12 (Discrete for start/stop)CATERPILLAR DATA INTERFACE


CATERPILLAR DATA INTERFACEData for Display of:RPM, DC V, Oil Press, Jacket Water TempStandard Engine Pre-AlarmsStandard Engine Shutdown Faults

NO CONTROL OVER THIS NETWORK

RS485EMCP3.3


CATERPILLAR DATA INTERFACE

Hardware Control of:Engine Start / Stop

Hardware Interface for:24VDC PowerCrank TerminateShutdown Fault 2 Aux Alarm Input2 Aux Shutdown InputDiscrete WiresEMCP 3.3 Controller


CATERPILLAR INTERFACE TO VOLTAGE REGULATORBipolar (+ & -) DC SignalRaises and Lowers Generator Voltage Output to:1.) Control Cross Current Compensation when in parallel with other generators2.) Perform VAR/PF Control when in parallel with the utility source3.) Match Generator Voltage to Bus when synchronizingAuto ControlManual Control From TouchscreenManual Voltage PotVR3 /VR6DVR w/o PF ControlKVRTwisted Pair


CATERPILLAR INTERFACE TO ENGINE GOVERNOR

Bipolar (+ & -) DC SignalRaises and Lowers Generator Speed / Frequency Output to1.) Load Sharing Control when in parallel with other generators2.) Perform Output Load Control when in parallel with the utility source3.) Match Generator Frequency & Phase Angle to Bus when synchronizingAuto ControlManual Control From TouchscreenManual Speed PotTwisted PairADEM II/III/IV ControllerPEEC Controller2301A Controller


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Ferreyros CAT Swgr