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Gaumer Process Heaters, Systems, and Controls www.gaumer.com 800.460.5200 713.460.5200 Gaumer is an Authorized Fenwal Distributor: Large stock Online ordering Same day shipment (order by 4PM CDT) Fenwal Table of Contents: Page 2 Series 15000-18000 Thermoswitch Page 10 Series 27000, 28000 Detect-a-Fire Heat Detector Page 14 Series 30000 Surface Mount Thermoswitch Page 16 Series 400 Indicating Temperature Controller Page 22 Series 543 Thermocouple Sensing Temperature Controller Page 26 Series 544 Thermocouple Sensing Temperature Controller Page 28 Series 550 Single Point ¼ DIN Temperature Controller Page 32 Series 550 Dual Point ¼ DIN Temperature Controller Page 36 Series 921G, 922G ¼ and 1/8 DIN Temperature Controller Page 42 Series 923 1/16 DIN Microprocessor Temperature Controller

Fenwal 921G

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Page 1: Fenwal 921G

Gaumer Process Heaters, Systems, and Controls www.gaumer.com 800.460.5200 713.460.5200

Gaumer is an Authorized Fenwal Distributor:

• Large stock • Online ordering • Same day shipment (order by 4PM CDT)

Fenwal Table of Contents: Page 2 Series 15000-18000 Thermoswitch

Page 10 Series 27000, 28000 Detect-a-Fire Heat Detector

Page 14 Series 30000 Surface Mount Thermoswitch

Page 16 Series 400 Indicating Temperature Controller

Page 22 Series 543 Thermocouple Sensing Temperature Controller

Page 26 Series 544 Thermocouple Sensing Temperature Controller

Page 28 Series 550 Single Point ¼ DIN Temperature Controller

Page 32 Series 550 Dual Point ¼ DIN Temperature Controller

Page 36 Series 921G, 922G ¼ and 1/8 DIN Temperature Controller

Page 42 Series 923 1/16 DIN Microprocessor Temperature Controller

Page 2: Fenwal 921G

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Page 3: Fenwal 921G

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Page 4: Fenwal 921G

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Page 5: Fenwal 921G

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Page 6: Fenwal 921G

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Page 10: Fenwal 921G

12.01.7

FIGURE 1 READY FIGURE 2 SLOW FIRE FIGURE 3 FAST FIRE

DETECT-A-FIRE®

Detection and Release Devices

FEATURES• Repeatable - resets itself, nothing to replace,

testable• Rugged - withstands shock and vibration• Versatile - offers various temperature settings• Durable - long lasting stainless steel shell• Economical - wide spacing, reduces

installation cost• Factory set and the internal contact area is

hermetically sealed in stainless steel

APPLlCATlONS• Protection of schools, factories, offices,

libraries, etc.• Paint spray booths• Range hoods

DESCRIPTIONDETECT-A-FIRE units are the "heart" of many FireProtection Systems. These highly reliable devices havebeen a standard of the industry for over 45 years. Manythousands of these units are now in use controlling therelease of extinguishants such as clean agents, C02,water, or dry chemicals. In some systems the device isused as an ALARM device, to sense overheat or fire,and alert personnel. In other systems, it is used as aRELEASE device, to sense fire and actuate fire attacksystems.

DETECT-A-FIRE units have met with wide acceptancebecause they are designed with RATE COMPENSATION.This provides a unique advantage over both fixed tem-perature and rate-of-rise types of detectors becauseonly the DETECT-A-FIRE unit accurately senses thesurrounding air temperature regardless of the firegrowth rate. At precisely the predetermined dangerpoint, the system is activated.

Fixed temperature detectors must be completelyheated to alarm temperature and therefore a disastrouslag in time may occur with a fast rate fire. Rate-of-risedevices, on the other hand, are triggered by the rate ofincrease in ambient temperature and are subject tofalse alarms caused by harmless, transient thermalgradients such as the rush of warm air from processovens.

The secret of the unit's sensitivity is in the design(Figure 1). The outer shell is made of a rapidly expandingalloy which closely follows changes in surrounding airtemperature. The inner struts are made of a lowerexpanding alloy. Designed to resist thermal energyabsorption and sealed inside the shell, the struts followtemperature changes more slowly.

A slow rate fire (Figure 2) will heat the shell and strutstogether. At the "set point," the unit will trigger, actuatingthe alarm or releasing the extinguishant.

A transient rush of warm air up to 40F˚/min. mayexpand the shell, but not enough to trigger the unit. Byignoring transient warm air excursions, the DETECT-A-FIREunit virtually eliminates false alarms prevalent withrate-of-rise devices.

If a fast rate fire (Figure 3) starts, the shell will expandrapidly. The struts will close, actuating the alarm orreleasing the agent. The faster the fire rate of growth,the sooner the DETECT-A-FIRE unit will react.

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Page 11: Fenwal 921G

F˚gnitteS

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SGNICAPS )teefni(AETONeeS

LU MF CLU roloCgnidoC

041061091522572523063054006527

8-/7+8-/7+8-/7+8-/7+

01±01±01±51±02±52±

0552055252055252A/NA/N

05520505050505050505

52525252525252525252

kcalBkcalBetihWetihWeulBdeRdeRneerGegnarOegnarO

HORIZONTAL DETECT-A-FIRE-UNITSHorizontal detectors are designed for locations whereappearance is a factor. The attractive, functional design lendsphysical protection of the unit while making it suitable forcommercial, industrial, mercantile and public buildings,institutions and ships in non-hazardous locations (thoseclassified as "ordinary" under the National Electric Code).Flush mounted units are designed to fit standard 4" octagonalelectrical boxes and surface mounting units are designed tomount directly on ceilings or on 4" electrical junction boxes.Canadian Electrical Codes requires mounting only to anelectrical junction box.

VERTICAL DETECT-A-FIRE-UNITSVertical detectors are designed for use in both "ordinary" or"hazardous" locations. For "ordinary" use, they may bemounted to any approved junction box with 7/8" diameteropening by using 1/2-14 NPT mounting nuts. The device maybe wired in or out of conduit, depending on localpreference and codes. Four leadwires are provided onnormally open vertical units (that close on temperature rise),per UL requirement, to facilitate supervision of system wiring.Instruments are Underwriters Laboratory and UnderwritersLaboratory of Canada listed and Factory Mutual approved forhazardous locations, when mounted in a suitable fitting.

MOUNTINGDETECT-A-FIRE units are not position sensitive. Horizontaland vertical detectors refer to the most common mountingconfiguration for that unit. However, each type can be mount-ed either horizontally or vertically depending on the applica-tion and installation requirements.

HORIZONTAL DETECT-A-FIRE-UNITS

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NOTE: Only units with stainless steel shell and head are approved for Class I, Group Alocations.

NOTE A: Spacings shown are distances between units on smooth ceilings, the distances frompartitions or walls would be half that shown. Authority having LOCAL jurisdiction should beconsulted before installation.

NOTE B: Temperature preset at factory only. Special settings available upon request. Consultfactory or Fenwal Representative for additional information.

NOTE C: In applications where corrosion is suspect, care should be taken to protect theDETECT-A-FIRE unit to realize optimum performance and maximum life. Consult factory for sug-gestions.

NOTE D: Up to 375˚F-#18 AWG Teflon insulated wire used on units.Above 375˚F-#16 AWG TGGT insulated wire used on units.

Specifications subject to change without notice.UL of Canada labeling available upon request.Although incandescent lamps are considered resistive, their inrush current is 10-15 times theirsteady current. Do not exceed ratings.

Flush Mounting Unitfor Concealed Wiring

Surface Mounting Unitfor Exposed Wiring

12-X27020-00012-X27021-000

12-X27020-00112-X27021-001

CONSTRUCTIONStainless steel shell sensing element. Cold rolled steelmounting facility. Off-White finish.

TEMPERATURE RATING(Suggested setting a minimum of 100F˚ above ambient)

SPECIFICATIONS

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Page 12: Fenwal 921G

VERTICAL DETECT-A-FIRE-UNITS

For Concealed and Exposed Wiring(Hexagonal Head)

CAV521spmA0.5CDV521spmA5.0

12-X27121-00012-X27121-020

12-X27120-00012-X27120-022

12-X27121-00012-X27121-020

CONSTRUCTION-000 units have a stainless steel sensing shell and abrass mounting head. -002 and -020 units are allType 300 stainless steel.

12-X28020-003 12-X28021-00012-X28021-005

CONSTRUCTION-000 units have a stainless steel sensing shell and abrass mounting head. -003 and -005 units are allType 300 stainless steel.

VERTICAL DETECT-A-FIRE-UNITS

For Concealed and Exposed Wiring(Coupling Head)

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000-02072X-21 X X

100-02072X-21 X

000-12072X-21 X X

100-12072X-21 X X

000-02172X-21 X X X X

000-12172X-21 X X X X X X X X X X

500-12082X-21 X X

X

Indicates a stock unit

STOCKED MODELS AND TEMPERATURE SETTINGS(Suggested setting a minimum of 100F˚ above ambient)

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Page 13: Fenwal 921G

Figure 4. Dust Cover ApplicationThis is a typical application of DETECT-A-FIRE units

used as a release device to actuate a complete firesuppression system. In this application DETECT-A-FIREunits are mounted in a Dust Collector to sense an overheatcondition and release a clean agent extinguishant.

MODIFICATIONS12-99202X-XXX, Extended lead wires, Series 12-X271XXand Series 12-X28XXX only.12-992012-XXX, Fluorocarbon coating, Available on27120-022, 27121-020, 28020-003, 28021-005 models only(500˚F max.).

AGENCY LISTINGSFenwal DETECT-A-FIRE units are UL and ULC listedand FM approved as fire detection thermostats (close ontemperature rise) and as releasing devices (open ontemperature rise).

Figure 5. Typical ceiling installation of a horizontalDETECT-A-FIRE model. Here it is used in combination witha sprinkler system to detect overheat and actuate an alarm.

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This chart shows three categories of fire detection devicesand their relative response levels for reaction to threedifferent rate-of-rise conditions. Statistics indicate that 97%of all fires fall within these categories.

YCNEGA REBMUNELIF NOITACOL

LULU

CLUMFMFLULU

294S01391EE-143SC

EA.OH3VO.I.J203710142S99598E

OrdinaryHazardousOrdinary and HazardousHazardousOrdinaryOrdinary (600 & 725˚F)Hazardous (600 & 725˚F)

HOW TO ORDER

12-X27121-000-225

Temperature SettingType

1. Select the DETECT-A-FIRE model from specifications on pages 2 and 3.

2. Refer to temperature rating chart on page 2, selecttemperature setting required and add this number to base catalog number.Example: Vertical DETECT-A-FIRE set to close at 225˚F.

12.01.7 2/00 ©2000 Kidde-Fenwal, Inc. Printed in U.S.A. CP

KIDDE-FENWAL, INC.

400 MAIN STREET, ASHLAND, MA 01721

TEL: (508) 881-2000 FAX: (508) 881-6729

www.fenwalcontrols.com

The literature is provided for informational purposes only. KIDDE-FENWAL, INC.assumes no responsibility for the products suitability for a particular application.

The product must be properly applied to perform as described herein.

If you need more information on this product, or if you have a question, contactKIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

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Series 543Thermocouple Sensing Temperature Controller

FEATURES• Low Cost• Field Selectable Power Inputs• Single or Double Pole Relay Outputs• FM Approved High Limit Protector• Specific Models UL Component Recognized

APPLICATIONS• Food Processing• Plastics Processing• Packaging Machinery• Laboratory Equipment• Dip Tanks• Degreasers• Plating Equipment• Cooking Equipment• OSHA-Related High Limit Protection• Automatic Solder Devices

DESCRIPTIONThese Fenwal Series 543 Thermocouple Sensinginstruments are available in three versions. On/Offcontrollers, time proportioning controllers, and hightemperature limit protectors with manual reset. Eachfeatures selectable input voltages and relay output. Allversions are available in a compact case with local setpoint adjustment. The proportioning controller is alsoavailable without the case and with remote set pointadjustment for custom installation.The FM approved high limit protector has a recessedscrewdriver, set point adjustment, a visible dial, and amanual reset button. It is specifically designed to satisfyOSHA-related requirements for overheat protection.Relay output is de-energized below set point. In theevent of an overheat condition, the protector will triggeran alarm or shut down the process. The instrumentcannot be manually reset until the process temperaturedrops below the set point. To satisfy FM requirements,the protector must be powered from the same sourceas the controller or heater.The Series 543 instruments operate with standard TypeJ or K thermocouplers. See Table 2 for specific temperatureranges.

SPECIFICATIONSControl Modes

On/OffTime ProportioningHigh Limit Protector

Supply Voltage120, 208 or 240 VAC ± 10%, 50/60 Hz, field selectable

OutputResistive: 10 A at 120 VAC or 5 A at 240 VACPilot Duty: 250 VA, 240 VAC maximum

Power Dissipation5 watts ± 1 watt, nominal

Ambient Temperature LimitsOperating: 32 and 135˚F (0 and 55˚C)Storage: -25 and +165˚F (-32 and +75˚C)

Set Point AccuracyOn/Off Control: ±4% of span, typical.Proportional Control: ±2% of span for remote set

point and ±4% of span for local set pointHigh Limit Protector: ±5% of span

Note: Accuracy is based on National Bureau of StandardsThermocouple Characteristics at 77˚F(25˚C) ambient temper-ature and nominal line voltage.

Ambient Temperature EffectControl point will remain within ±1% of span with

ambient changes from 77˚F (25˚C) to ambienttemperature limits.

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Page 23: Fenwal 921G

OUTLINE DIMENSIONS

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Page 24: Fenwal 921G

Supply Voltage EffectOn/Off and Proportional Control: Control point will

remain within ±0.5% of span with line and loadvoltage changes of ±10% from nominal

High Limit Protector: Control point will remain within ±0.25% of span with line voltage change of ±10% from nominal.

Agency ApprovalsOn/Off and Proportional Control: UL Component

Recognized File No. E18974. Consult UL forsuitability to the application

High Limit Protector: FM ApprovedCycle Time (Proportioning Control)

Approximately 15 seconds at 50% powerBandwidth (Proportional Control)

Adjustable 1 to 5% of span, except 0.5 to 3% of spanon 0 to 2000˚F range

Differential (On/Off Control)0.25% of span, typical

VibrationMeets requirements of MIL-STD 202D, Method 201

Lead Break ProtectionOn/Off and Proportional Control: Output will de-energize

upon an open thermocouple (500 kΩ or greater)High Limit Protector: Output energized upon an open

thermocouple.Thermocouple Lead LengthAccuracy shall remain within specifications forthermocouple lead length up to the equivalent of 150ohms resistance.Connections

Supply Voltage: 1/4 inch quick connectsLoad: 3/16 inch quick connectsThermocouple: #8 screwsRemote Potentiometer: 1/4 inch quick connects

Weight (approximate)With case: 1 pound, 10 ounces (735 grams)Without case: 10 ounces (280 grams)

Specifications Subject to Change Without Notice.

WARNING: Operation outside specifications could result infailure of the Fenwal product and other equipment with injuryto people and property.

HOW TO ORDER

1. Specify basic catalog number of desired instrument from Table 12. Select temperature range from Table 2 and add appropriate 3-digit suffix to catalog number specified in Step 1

InstrumentType

SPDTRelay

DPDTRelay

On/Off Control 54-301121-XXX –

ProportionalControl

*54-301113-XXX54-303121-XXX

––

High LimitProtector

54-302121-XXX 54-302421-XXX

TABLE 1

*without case, remote set point

InstrumentType

SPDTRelay

SuffixNumber

On/Offand

ProportionalControl

0 to 400˚F0 to 800˚F0 to 1000˚F0 to 2000˚F

-102-103-104-106

High LimitProtector

0 to 800˚F0 to 2000˚F

Thermo-coupleType

JJJK

JK

-103-106

TABLE 2

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Page 25: Fenwal 921G

92.10.3 2/00 ©2000 Kidde-Fenwal, Inc. Printed in U.S.A. CP

KIDDE-FENWAL, INC.

400 MAIN STREET, ASHLAND, MA 01721

TEL: (508) 881-2000 FAX: (508) 881-6729

www.fenwalcontrols.com

The literature is provided for informational purposes only. KIDDE-FENWAL, INC.assumes no responsibility for the products suitability for a particular application.

The product must be properly applied to perform as described herein.

If you need more information on this product, or if you have a question, contactKIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

Series 543 7/11/2000 6:38 AM Page 4 CP Scan#1:Desktop Folder:hold:950 Catalog:

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Page 26: Fenwal 921G

SERIES 544Thermocouple Sensing Temperature Controller

FEATURES• Low Cost• Field Selectable Voltage Inputs• Compact Size• UL Component Recognized

APPLlCATlONS• Plastic Packaging• Ovens and Chambers• Drying and Curing• Medical• Dental• Textiles• Food Processing• Film Processing• Marking Equipment• Heat Sealing

DESCRIPTIONThe Series 544 Thermocouple Sensing

Temperature Controller is a low cost, nonindicatingthermocouple controller designed for the OriginalEquipment Manufacturer (OEM).

The controller is available with a choice ofcontrol modes: on/off or time proportioning. Theon/off controller has a relay output. The timeproportioning controller is available with a relayoutput or an output to drive a solid state relay.

Both controllers are printed circuit board-typewith 1/4 inch quick connect terminals for all power,load, and remote set point adjustment potentiometerconnections. Mounting is accomplished quickly andwith ease using a plastic mounting channel. Thethermocouple and set point potentiometer areremote mounted for convenience and safety.

SPECIFICATIONSControl Mode On/Off or Time ProportioningTemperature Ranges 0 to 400˚F, 0 to 800˚FSensor Type J ThermocoupleAmbient Temperature Limits

Operating: 32 and 150˚F (0 and 65˚C)Storage: -40 and +165˚F (-40 and +75˚C)

Ambient Temperature EffectThe control point will remain within 4 µ V per ˚C(typical) for temperature changes within theambient temperature limits.

3.29.7

Supply Voltage120, 208, or 240 VAC ± 15%, 50/60 Hz, fieldselectableSupply Voltage EffectThe control point will remain within ±0.25% ofspan for line voltage variations of ±15% fromnominal.Power Dissipation 3 Watts nominalRelay Output

Relay: SPST, rated 7.5 A at 120 VAC or 28 VDC;5 A at 240 VAC

Pilot Duty: 360 VA at 240 VAC, 180 VA at 120 VAC

Output to Drive Solid State RelayOutput drives solid state relay with an isolated

3-32 VDC control signal input. De-energizedoutput is less than 1 VDC. Energized output is greater than 3 VDC into a 500 Ω load.Set point Accuracy ±3% of spanRepeatability 0.5% of spanControl Point DriftLess than ±1% of span in 1000 hours of operationCycle Time (Time Proportioning Models)Relay Output: 25 seconds nominalSSR Driver Output: 1.5 seconds nominalBandwidth (Time Proportioning Models)15 F˚ nominalDifferential (On/Off Models) 3 F˚ typical

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Page 27: Fenwal 921G

3.29.7 2/00 ©2000 Kidde-Fenwal, Inc. Printed in U.S.A. CP

KIDDE-FENWAL, INC.

400 MAIN STREET, ASHLAND, MA 01721

TEL: (508) 881-2000 FAX: (508) 881-6729

www.fenwalcontrols.com

The literature is provided for informational purposes only. KIDDE-FENWAL, INC.assumes no responsibility for the products suitability for a particular application.

The product must be properly applied to perform as described herein.

If you need more information on this product, or if you have a question, contactKIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

HOW TO ORDER

OUTLINE DIMENSIONSLead Break ProtectionThe relay will de-energize upon an open(thermocouple 500 kΩ or greater)Thermocouple Lead LengthAccuracy will remain within specifications forthermocouple lead length up to the equivalent of50 ohms resistance [300 ft (100 m) 16-guage ISA J wire].Mounting Plastic ChannelConnectionsPower and Load: 1/4 inch quick connectsThermocouple: #8 screw terminalsVibration Meets MIL STD 202E, Method 201AWeight 6 oz (170 g) maximum

Specifications subject to change without noticeWarning: Operation outside specifications could result infailure of the Fenwal product and other equipment with injuryto people and property.

OPTIONSNote: Options are subject to minimum quantity restrictions;consult Fenwal.

Local Uncalibrated PotentiometerEither single or multiturn local potentiometer replacesremote potentiometer for temperature setting. May bepreset at customer’s option.

SPDT Output Relay 7.5 A at 120 VAC, 5 A at 240 VAC

To order:1. Specify Quantity.2. Specifiy catalog number of controller by selecting control mode, output, and temperature range.3. Specify Options

EXAMPLE: 1000 54-401653-103(Quantity) (Series 544 On/Off Controller

with SPST relay output andtemperature range of 0 to 800˚F)

SPST Relay 54-403653-102 54-403653-103SSR Driver 54-403253-102 54-403253-103

Prop.

SPST Relay 54-401653-102 54-401653-103SSR Driver – –

On/Off

Control OutputTemperature

0 to 400˚F 0 to 800˚F

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Page 28: Fenwal 921G

Series 550 Single Point1/4 DIN Thermocouple Sensing Temperature Controller

FEATURES• UL Component Recognized• Plug-In Construction• Integral 10 Amp Relay Output• Output for Solid State Relay• Driver Output• Field Selectable Input Power• Field Adjustable Cycle Time, Bandwidth, Reset• High Resolution Set Point• High Stability and Repeatability• Lead Break Protection• Line Voltage Compensation• Dust Resistant Enclosure• Captive Mounting Fasteners

APPLICATIONS• Plastics and Rubber Molding• Heat Transfer Systems• Paint Drying• Film and Print Processing• Vulcanizing Equipment• Dry Cleaning Vats• Zinc Casting• Dehydration Equipment• Paper Mill Calendering• Textile Dyeing and Finishing• Culture Equipment• Environmental Chambers• Distillation Equipment• Testing Laboratories• Sterilization Equipment• Fermentation Controls• Baking Ovens• Dough Mixing Equipment• Smoke Houses• Canning Equipment• Sterilizing Systems

3.25.12

DESCRIPTIONThe Series 550 is designed and built to exacting Fenwalstandards of electronic temperature measurement andcontrol. Plug-in construction provides ease of replacementand interchangeability of modules… even the relay isplug-in. Front panel controls for adjusting bandwidth andreset permit an optimum balance of controller and systemto better meet your requirements. Captive mountingtabs eliminate the need for separate brackets and make possible “front-of-the-panel” mounting.

The Series 550 is available with Time Proportioningand On/Off control mode and choice of full scale meterindication, or no indication. Six output options areavailable. These are 10 amp SPDT relay, 10 ampDPDT relay, output to drive solid state relay, 4 to 20 mAdriver, 10 amp solid state relay and 20 amp solid staterelay. To further round out the product line, Fenwaloffers a High Limit model with manual reset, full scaleindication and F.M. approval.

Dual point controller models are also available. SeeFenwal Brochure 3.251.

All standard Series 550 units are recognized under the Component Recognition Program ofUnderwriters Laboratories, Inc. Some are C.S.A.certified. Consult factory for those models.

The Series 550 controllers operate with standardTypes J and K thermocouples and are available in ranges from 0 to 400˚F (-20 to 200˚C) through0 to 2000˚F (-20 to 1100˚C). See Tables 1 and 2.

All standard models are UL component recognized for use withindustrial type operating controls. Hi Limit models are FM approved.

File LR 7378 Class 4813 02. (Some models – consult factory.)

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Page 29: Fenwal 921G

Control ModesOn/Off; Time Modulated Proportioning; High Limit with manual reset.

Input Power120, 208, 240 VAC, +10%, -15%, 50/60 Hz field selectable.

Thermocouple Lead LengthAccuracy will remain within specification forthermocouple lead length up to the equivalent of 150 ohms resistance, e.g., 1000ft. (300m) Type J wire.

Output (SPDT and DPDT Relay)Resistive: 10A at 120 VAC, 50/60 Hz or 5 A at208/240 VAC, 50/60 Hz.Pilot duty: 250 VA, 240 VAC maximum.DPDT relay has normally open contacts only. On High Limit model, the relay is energized above set point, and DPDT relay second pole has normally closed contacts only.

Output to Drive Solid State RelayNon isolated ouput; do not connect to ground.Terminals may be short-circuited without damaging controller. Energized output is 32 VDC maximum with no load and 5 VDC minimum with 200 ohm load.De-energized output is less than 1 VDC.

Output (4-20 mA Driver)Output is capable of driving a power controller with a 4 to 20 mA reverse acting control signal input.Maximum load resistance is 750 ohms.Non isolated output; do not connect to ground.Instrument is not damaged by shorted outputterminals.

Output (Solid State Relay)Zero voltage switching solid state relay mounted onintegral heat sink. Opto-coupler provides 2500 V RMS isolation between input and output. Models are available for either 10A or 20A maximum load current at 240 VAC.

Power Consumption6 Watts maximum.

Ambient Temperature LimitsOperating: 32 to 135˚F (0 to 55˚C)Storage: -20 to + 165˚F (-30 to +75˚C)

IndicationFull scale meter.

Pilot Lamp IndicationA red pilot LED indicates relay energized. On full scale indication models, a green pilot LED indicatespower on.

Accuracy (Set Point and Indication)±1.5% of span (typical)

Cycle Time (Proportioning Units)Relay Models: 10 to 20 seconds, internally adjustableSSR Models: 0.3 to 1.0 seconds, internally adjustable.

Bandwidth (Proportioning Units except4-20 mA Driver Models) 1 to 10% of span. Frontpanel adjustable.

Bandwidth (4-20 mA Driver Units)Proportioning 3 to 30% - front panel adjustable.

Offset Adjustment (Proportioning Units)Manual reset – Manually adjustable within thebandwidth; front panel adjustment.

Reset Switch (High Limit Model)Reset switch located on front panel. A normally closed remote reset switch may be used on CatalogNumber 55-002140-XXX only.

VibrationMeets MIL STD 202D, Method 201A

Control StabilityThe control set points will remain within ±1% of span when the ambient temperature changes from normal room ambient [80˚F (25˚C)] to the ambient temperature limits. Control set point will remain within limits stated below with line voltage changes of + 10%, -15% from nominal:

On/Off Units: ± 0.25% of span.Proportioning Units: ± 0.25% of span at minimumbandwidth, ± 1% of span at maximum bandwidth.

Lead Break ProtectionThe output de-energizes upon an open thermocouple(500kΩ or greater). In the case of the High Limit model, the relay will energize. All models normally show “up-scale” meter indication in the event of an open thermocouple.

Common Mode Rejection130 dB or greater measured at 60 Hz. Common mode voltage can be up to 240 VAC, 50/60 Hz on the thermocouple.

Differential (On/Off Units)0.25% of span, typical.

Case ConstructionMolded ABS plastic (Cycolac KJT®); dust resistant;captive jackscrew for easy removal of unit from case; captive cam fasteners for easy front panel mounting.

TerminationNo. 6 screw barrier strip on rear panel; will accept bare wire or No. 6 spade/ring terminals (supplied).Solid state relay has No. 8 screw terminals.

Weight1 pound, 10 ounces (0.74kg) maximum. Solid state relay units: 2 pounds, 6 ounces (1.08kg) maximum.

DimensionsSee Outline Dimensions on next page.

SPECIFICATIONS

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Page 30: Fenwal 921G

0 to 800˚F0 to 1200˚F0 to 2000˚F

-103-108-106

JJK

10˚20˚20˚

±50˚±100˚±100˚

5˚10˚10˚

TemperatureRange

SuffixNumber

ISA TypeThermo-couple

Full ScaleIncrements

DeviationMeterRange

DeviationMeter

Increments

0 to 400˚F (-20 to +200˚C)0 to 800˚F (-20 to +430˚C)0 to 1200˚F (-20 to +650˚C)0 to 2000˚F (-20 to +1100˚C)

-302-303-308-306

JJJK

5102020

551020

Temperature Range SuffixNumber

ISA TypeThermo-couple ˚F ˚C

Full ScaleIncrements

TABLE 1Nonindicating Models

TABLE 2Full Scale Indicating Models

SPECIFICATIONS (Continued)Temperature Ranges

SPECIFICATIONS SUBJECT TO CHANGEWITHOUT NOTICE.

WARNING: Operation outside specifications could result infailure of the Fenwal product and other equipment with injuryto people and property.

OUTLINE DIMENSIONS

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Page 31: Fenwal 921G

3.25.12 2/00 ©2000 Kidde-Fenwal, Inc. Printed in U.S.A. CP

KIDDE-FENWAL, INC.

400 MAIN STREET, ASHLAND, MA 01721

TEL: (508) 881-2000 FAX: (508) 881-6729

www.fenwalcontrols.com

The literature is provided for informational purposes only. KIDDE-FENWAL, INC.assumes no responsibility for the products suitability for a particular application.

The product must be properly applied to perform as described herein.

If you need more information on this product, or if you have a question, contactKIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

HOW TO ORDER1. Select Controller type by catalog number from Table 3.2. Select the desired temperature range from Tables 1 and 2 and add the appropriate 3-digit suffix to the

catalog number.For example: 55-003440-308 = Time Proportioning Controller with Full Scale Indicating Meter and 10 amp

DPDT relay output in temperature range of 0 to 1200˚F.3. Select appropriate Special Feature, if required. S.F. number should be listed after Controller Catalog

Number.For example:55-003440-308 / 55-982036-001(Catalog Number) (S.F. Number)

ACCESSORIESFenwal offers remote mounting solid state relays foruse with Series 550 controllers (Catalog No. 55-0XX2X0-XXX) capable of driving a solid state relay.

SPECIAL FEATURES

Adjustable High Limitation Set Point:Restricts set point maximum adjustment withincontroller limits.Specify Special Feature 55-982036-001.

Factory Set Adjustable High Limit Set Point:Special feature described above is initially set byfactory. Specify Special Feature 55-982090-001and setting desired in addition to Special Feature55-982036-001.

SOLID STATERELAYS

10 amps at 240 VAC*45 amps at 240 VAC**

55-090000-00155-090000-003

SOLID STATERELAYS WITH

HEATSINK

10 amps at 240 VAC20 amps at 240 VAC

55-090000-01155-090000-013

Current Ratingat 130˚F (55˚C)

Part Number

On/Off Nonindicating 55-001110-XXX – – – – – – – – – –

On/OffProportioningFM Approved

High Limit

Full ScaleIndicating

55-001140-XXX55-003140-XXX

55-002140-XXX

55-001440-XXX55-003440-XXX

55-002440-XXX

– –55-003240-XXX

– –

– –55-003540-XXX

– –

– –55-003640-XXX

– –

– –55-003740-XXX

– –

ControlMode

ControllerDescription

SPDT Relay DPDT RelayTo Drive

SSR4-20 mADriver

10 A SSR 20 A SSR

Output

Table 3 – Instrument Types and Model Numbers

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Page 32: Fenwal 921G

Series 550 Dual Point1/4 DIN Thermocouple Sensing Temperature Controller

FEATURES• UL Component Recognized• CSA Certified• Available in On/Off and Time Proportioning

Control Modes• Dead Band Operation• Travelling Differential• Plug-In Construction• Field Selectable Line Voltage• Lead Break Protection• Line Voltage Compensation• Full Scale Indication

APPLICATIONS• Plastic Processing• Industrial Heating• Metals• Ceramics and Similar Heating Applications

DESCRIPTIONThe Series 550 Dual Point Controller features many

modern, efficient and time-saving innovations such asplug-in construction and two individually adjustablecontrol points. The first set point, adjustable to 100% ofspan, is regulated by a front panel knob; the second setpoint is set from the front by an external screwdriveradjustment in the dial face. Once set, the second setpoint “travels” when the first set point is changed. Thesecond set point is adjustable up to 20% of span aboveor below the first set point. With ON/OFF control on thesecond set point, either high limit or low limit action isfield selectable. The first set point has full scale indication,the second is nonindicating. A red pilot light (LED) indicatesthat the first set point output is energized. A green pilotlight (LED) indicates that the second point relay isenergized.

The Series 550 Dual Point Controller operates withstandard types J and K thermocouples and is availablein overlapping ranges from 0 to 2000˚F (-20 to +1100˚C).(See Table 1.)

3.251.9

SPECIFICATIONSControl Modes FIRST SECOND

SET POINT SET POINTOn/Off On/Off

Time Proportioning On/OffInput Power

120, 208, 240 VAC, +10%, -15%, 50/60 Hz, field selectable.

Thermocouple Lead LengthAccuracy will remain within specification forthermocouple lead lengths up to the equivalent of 150 ohms resistance; e.g., 1000 ft. (300 mm) #16 gauge ISA Type J wire.

Output Load, First Set Point SPDT RelayResistive: 10A at 120 VAC, 50/60 Hz or 5A at 208/240 VAC, 50/60 Hz.Pilot duty: 250 VA, 240 VAC maximum.

Output Load, Second Set Point DPDT RelayResistive: 10A at 120 VAC, 50/60 Hz or 5A at208/240 VAC, 50/60 Hz.NOTE: All contacts wired to terminals.

Power Consumption10 Watts maximum at nominal voltage.12 Watts maximum at nominal voltage + 10%.

Ambient Temperature LimitsOperating: 32 to 135˚F (0 to 55˚C).Storage: -20 to +165˚F (-30 to +75˚C)

standard Series 550 units are recognized under the ComponentRecognition Program of the Underwriters Laboratories, Inc. File E18974Guide XAPX2

File LR 7378 Class 4813 02. (Some models – consult factory.)

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Page 33: Fenwal 921G

Cycle Time (Proportioning Units)10 to 20 seconds nominal. Internally adjustable.Specified at 50% duty cycle. Cycle time increases at extremes of duty cycle for better control, and is approximately 150% of specified value with less than 20% or greater than 80% duty cycle.

Bandwidth (Proportioning Units)First Set Point: 1 to 10% of span, nominal on all ranges. Internally adjustable.

Offset Adjustment (Proportioning Units)Manually adjustable within the bandwidth;accessible from the front panel.

VibrationMeets requirements of MIL STD 202D, Method 201A.

Control StabilityThe control points will remain within ± 1% of span from nominal when the ambient temperature changes from normal room ambient [80˚F(25˚C)] tothe ambient temperature limits.The control point will remain within the limits stated below with line voltage changes of + 10%, -15% from nominal.

ON/OFF Control (first or second set point):± 0.25% of span.Time proportioning control (first set point):± 0.25% of span at minimum bandwidth, ± 1% of span at maximum bandwidth with instrumentand load voltages from the same source.

Lead Break ProtectionThe first set point relay will de-energize upon an open thermocouple (500 kΩ or greater). Action of the second set point relay is factory set as follows.Opposite action is field selectable.

High Limit ………………. relay energizesLow Limit ……………..relay de-energizes

Common Mode Rejection130 dB or greater at 60 Hz. Common mode voltage can be up to 240 VAC, 50/60 Hz on thermocouple.

Differential (ON/OFF Units)First Set Point: 0.25% of span, typical.Second Set Point: 0.5% of span, maximum.

Case ConstructionMolded ABS (Cycolac KJT®) plastic; dust resistant;captive jackscrew for easy removal of unit from case; captive cam fasteners for easy front-of-panel mounting.

Accuracy (Set Point and Indication)± 1.5% of span (typical)

TerminationsNo. 6 screw barrier strip on rearpanel; will accept bare wire or No. 6 spade/ringterminals (supplied).

Weight1 pound, 10 ounces (0.74 kg) maximum.

DimensionsSee Outline Dimensions on next page.

Temperature RangesTable 1

WARNING: Operation outside specifications couldresult in failure of the Fenwal product and otherequipment with injury to people and property.

SPECIAL FEATURESAdjustable High Limitations Set Point

Restricts set point maximum adjustment withincontroller limits.Specify Special Feature 55-982036-001.

Factory Set Adjustable High Limit Set PointSpecial feature described above is initially set by factory. Specify Special Feature 55-982090-001and setting desired in addition to Special Feature55-982036-001.

INSTRUMENT TYPES AND MODEL NUMBERTable 2

0 to 400˚F (-20 to +200˚C)0 to 800˚F (-20 to +430˚C)0 to 1200˚F (-20 to +650˚C)0 to 2000˚F (-20 to +1100˚C)

-302-303-308-306

JJJK

5102020

551020

Temperature Range SuffixNumber

ISA TypeThermo-couple ˚F ˚C

Full ScaleIncrements

First SetPoint

Second SetPoint

CatalogNumber

On/OffProportioning

On/OffOn/Off

55-011140-XXX55-013140-XXX

Control Mode

SPECIFICATIONS (Continued)

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Page 34: Fenwal 921G

HOW TO ORDER1. Select Controller type by catalog number from Table 2.2. Select the desired temperature range from Table 1 and add the appropriate 3-digit suffix to the

catalog number.For example: 55-011140-308 = Dual set point thermocouple sensing controller with both first and

second set point on/off control. Temperature range is 0 to 1200˚F (-20˚ to +650˚C).3. Select appropriate Special Feature, if required. S.F. number should be listed after Controller Catalog

Number.For example:55-011140-308 / 55-982036-001(Catalog Number) (S.F. Number)

5.50(139.7)

1.41(35.7)

3.78(96.0)

3.78(96.0)

3.54(89.9)

3.54(89.9)

3.62 ±.03(92.0 ±.8)

3.62 ±.03(92.0 ±.8)

OUTLINE DIMENSIONS

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Page 35: Fenwal 921G

3.251.9 2/00 ©2000 Kidde-Fenwal, Inc. Printed in U.S.A. CP

KIDDE-FENWAL, INC.

400 MAIN STREET, ASHLAND, MA 01721

TEL: (508) 881-2000 FAX: (508) 881-6729

www.fenwalcontrols.com

The literature is provided for informational purposes only. KIDDE-FENWAL, INC.assumes no responsibility for the products suitability for a particular application.

The product must be properly applied to perform as described herein.

If you need more information on this product, or if you have a question, contactKIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

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Page 36: Fenwal 921G

MODEL 921G, 922G1/4 and 1/8 DIN Microprocessor-Based Controllers

92.01G.2

FEATURES

AUTO-TUNEOn demand AUTO-TUNE automatically adjusts PIDparameters to optimize control even in the mostdemanding applications.

OVERSHOOT SUPPRESSIONUsing a fuzzy logic algorithm, the “Super Control”overshoot suppression function eliminates initial

overshoot as well as overshoot due to process upsetsand setpoint changes.

DUAL DIGITAL DISPLAYSSetpoint and process variables uses easy to read, four-digit, red LED displays. The 921G display has alarge .79 in. height. Displays also indicates menuparameters, symbols, and error codes.

ALARMSUp to three relays can be configured for 13 alarmfunctions. If the heat/cool option is selected, only tworelays are available.

SET POINT RAMPAllows setpoint changes without upsetting or “bumping”the process. Ramp slope is configurable.

MULTIPLE PID SETPOINTSConfigurable for up to four setpoints, each with its ownPID values, or a single setpoint with zoned PID values.

UNIVERSAL POWER SUPPLY90 to 264 Vac, 50/60 Hz.

AUTO/MANUALManual operation, for either the heat or cool outputs,can be selected to fix the output at any value between0-100%. Balanceless, bumpless transfer.

PROTECTIONInternal power fuse for extra protection

SECURITYOperator entered values are password protectedagainst unauthorized adjustment.

LOOP POWER SUPPLYDC power supply for powering two wire transmitters.

RETRANSMITTED OUTPUTAnalog retransmission of either the process variable,setpoint or control output.

Note: Either loop power supply or retransmitted outputis available, but not both.

SENSOR FAILUREAn open sensor causes the controller output to shift toa preselected value.

HEAT/COOL CONTROL (OPTION)For applications requiring heating and cooling functions.Proportioning and overlap features are standard.

SINGLE OR THREE PHASE HEATER BREAKALARM (OPTION)Monitors the load via an external current transformerand signals when the current falls below a preset value.

COMMUNICATIONS (OPTION)An RS-485 interface permits connection to PCs,graphics panel, PLCs or other 921G/922G controllers.

AGENCY APPROVALSUL recognized, CSA certified

CE MARKCE compliant

WARRANTY3 years

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Page 37: Fenwal 921G

SPECIFICATIONS

INPUT TYPE, MEASUREMENT RANGE AND MEASUREMENT ACCURACY

ADDITIONAL INPUT SPECIFICATIONS

Input sampling period: Noise rejection ratio:250 ms Normal mode: 40 dB, 50/60 Hz

Input resistance: Common mode: 120 dB, 50/60 Hz1MΩ or more for TC/mV Cold junction compensation error:Approximately 1MΩ for DC voltage ±1.8°F (59 to 95°F)

Allowable signal source resistance ±2.7°F (32 to 59°F, 95 to 122°F)TC/mV: less than 250Ω Applicable standards:DC voltage: less than 2kΩ JIS, IEC, or DIN for TC and RTD

Allowable RTD wire resistance: Sensor burnout:150Ω/wire; 10Ω/wire with -199.9 to 300.0°F range Upscale or downscale. When maximum value is

Allowable input Voltage: reached, output will revert to a preselected value.TC, mV, RTD: ±10VDC voltage: ±20V

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Page 38: Fenwal 921G

OUTPUTSControl Output RatingRelay 5A, 250Vac, 30Vdc,resistive,SPDTVoltage pulse On voltage:12Vdc or less

Off voltage: 0.1 Vdc or lessLoad resistance: 600Ω or less

Current 4 to 20 mALoad resistance: 600Ω or lessOutput accuracy: ±0.3% of span

Alarm outputRelay 1A, 250Vac, 30Vdc, SPST,

resistive, normally open contactsRetransmitted PVSignal 4 to 20mALoad resistance 600Ω or lessAccuracy ±0.3% of span

CONTROL MODESPrimary setpoint On-off, PID continuous, PID

time-proportioning, heat/coolPrimary set point may have up to four different PID settings based upon PV valueAlarm On-offManual mode 0-100%

CONTROL ADJUSTMENTSProportional band 0.1 to 999.9%Integral time Off, 1 to 6000 secondsDerivative time Off, 1 to 6000 secondsManual reset -5.0 to 105.0% of outputOn-off hysteresis 0.0 to 100.0% of range

(0.1 to 0.5% for heat/cool control)Cycle time 1-1000 secHeat/cool -100.0 to 50.0%deadbandAnti-reset windup 50.0 to 200.0%Setpoint ramp Off, 0.0 to 100.0%/hour or minslopeControl action Selectable: direct or reverse; for

heat/cool control it’s fixed: heatoutput is reverse, cool output isdirect

Sensor burnout -5.0 to 105.0% of output for heatpreset output control; 0.0 to 105.0% output for

cool control. (If heat/cool is used, the heat preset value is 0.0 to 105.0%)

Output limits High limit: up to 105.0% of outputLow limit: down to -5.0% of output

POWER SUPPLYUniversal supply 100 to 240 Vac ±10%, 50/60 HzPower consumption 20 VA, 6.0 W maximumMemory backup Non-volatile memory

ALARMSTypes:PV high limit and PV low limit, deviation high limitand deviation low limit, deviation high/low limit,setpoint high limit, setpoint low limit, output highlimit, output low limit, heater break, sensor ground,self-diagnosis, and FAIL

Number of alarm outputs:Three; if heat/cool control is selected, only twoalarm points are available

Settings ranges:PV/setpoint: -100.0 to 100.0% of instrument rangeDeviation: -100.0 to 100.0% of instrument rangeOutput: -5.0 to 105.0% of output valueAlarm hysteresis: 0.0 to 100.0% of instrument range

Heater break alarm:Setting range 0.0 to 50.0ASetting accuracy ±5% of span ±1 digitDetection resolution 0.5ATime for alarm to activate 0.2 seconds, min

Sensor ground alarm:Input burnout, A/D conversion error, thermocouplereference junction compensation error.

FAIL output:Software and/or hardware failure. When in FAIL,the control output, retransmitted output and alarmoutput become 0% or OFF.

DISPLAYPV display 4 digit, 7 segment red LEDSetpoint display 4 digit, 7 segment red LEDCharacter height 921G 922GPV 0.79” .55”Setpoint 0.37” .43”

Status indicators 3 alarm LED lamps: AL1, AL2, AL33 setpoint # indicator LED lamps:SP2, SP3, SP4 (SP1 is default)MAN operation mode LED lamp

TRANSMITTER LOOP POWER SUPPLYSupply voltage 15VdcMax supply current 21mA

SYSTEM CALIBRATIONBias addition -100.0 to 100.0% of range

INPUT FILTERTime constant Off, 1 to 120 seconds

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Page 39: Fenwal 921G

COMMUNICATION INTERFACE SPECIFICATIONSProtocol Computer link or ladder communicationStandards EIA RS485Max. # of units 31Max. distance 3,900 feetScheme Two-wire half duplex or four-wire

half-duplex, start-stopsynchronization, non-procedural

Speed 600, 1200, 2400, 4800, 9600 bps

ENVIRONMENTAL SPECIFICATIONSNormal operating conditionsAmbient 32 to 122°F, operatingTemperature -13 to 158°F storageHumidity 20 to 90% RH, operating(noncondensing) 5 to 95% RH, storageMagnetic field 400 AT/m or less

CONSTRUCTION AND INSTALLATIONCase ABS resin and polycarbonate,

blackFront panel Drip proof (IP65 compatible)

NEMA 4XWeight Approximately 1.54 lb.Mounting Flush panel mountingMounting attitude Up to 30° above the horizontal.

No downward tilting allowed

AGENCY APPROVALSUL recognized FILE #E155520(M)CSA certified FILE #074868CE Compliant Designed to comply with EN55011,

Class A Group 1 (Emission) andEN50082-2, 1995 (Immunity)specifications.

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Page 40: Fenwal 921G

TERMINAL DIAGRAM

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31 )DTR(B)V,Vm,CT(-lanimrettupniVP

41tuptuolortnocedisgnilooc/ylppusrewoprosnesrotuptuonoissimsnarT

+)eslupegatlov/tnerruc(

51tuptuolortnocedisgnilooc/ylppusrewoprosnesrotuptuonoissimsnarT

-)eslupegatlov/tnerruc(

61 +)eslupegatlov/tnerruc(tuptuolortnocedisgnitaehrotuptuolortnoC

71 -)eslupegatlov/tnerruc(tuptuolortnocedisgnitaehrotuptuolortnoC

81 2tupnitcatnoclanretxE

91 1tupnitcatnoclanretxE

02 )91dna81slanimrettupni(nommoctupnitcatnoclanretxE

12 )desuteyton(devreseR

22 )desuteyton(devreseR

32 )+(BDSnoitacinummoc584SR

42 )-(ADSnoitacinummoc584SR

52 )+(BDRnoitacinummoc584SR

62 )-(ADRnoitacinummoc584SR

72 GSnoitacinummoc584SR

82 2TCrotcetednoitcennocsidretaeH

92 1TCrotcetednoitcennocsidretaeH

03 nommocrotcetednoitcennocsidretaeH

TERMINAL NUMBERS Terminal diagram

1/4 DIN

1/8 DIN

92.01G.2 7/10/2000 1:11 PM Page 5 CP Scan#1:Desktop Folder:hold:950 Catalog:92.01G.2.job:

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Page 41: Fenwal 921G

92.01G.2 2/00 ©2000 Kidde-Fenwal, Inc. Printed in U.S.A. CP

KIDDE-FENWAL, INC.

400 MAIN STREET, ASHLAND, MA 01721

TEL: (508) 881-2000 FAX: (508) 881-6729

www.fenwalcontrols.com

The literature is provided for informational purposes only. KIDDE-FENWAL, INC.assumes no responsibility for the products suitability for a particular application.

The product must be properly applied to perform as described herein.

If you need more information on this product, or if you have a question, contactKIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

Use chart below to determine catalog number.

92 - X G 1 2 X 2 X - 1 0 0

MODEL1 - 1/4 DIN controller2 - 1/8 DIN controller

CONTROLLER TYPE1,2

1 - Heat2 - Heat/Cool

OPTIONS0 - none2 - RS485 Communications and heater break3 - Heater break

1If Heat/cool option is chosen, the cool output will be either current or voltage pulse. Neither the PV retransmission norloop power supply feature is available.

2If Heat/Cool option is chosen, only two alarms are available.

OUTLINE DIMENSIONS AND PANEL CUTOUT/SPACING

HOW TO ORDER

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Page 42: Fenwal 921G

Model 9231/16 DIN Microprocessor-Based Temperature Controller

92.03.3

FEATURESAUTO-TUNE®

On-demand AUTO-TUNE automatically adjusts PIDparameters to optimize control even in the mostdemanding applications.

Configurable Control ModesON/OFF, P, PI, PD, PID, PID AUTO-TUNE.

Front Key OperationOnly four tactile-feedback keys are required for configuration.Parameters are easily changed by scrolling through twosimple menus.

Dual Digital DisplaysSet point and process variable are constantly shown ontwo, four-digit, seven-segment, red LED displays. Displaysalso indicate menu parameters, symbols and error codes.

Loop Break Alarm (optional; requires one alarm)Monitors and protects an entire temperature controlsystem. Detects heater breaks, thermocouple or RTDfailure, short circuits or the failure of operating devicessuch as mechanical relays, SSR’s and SCRs.

Selectable Process Variable ReadoutTemperature ranges may be displayed in ˚F or ˚C. Whencurrent (mA) or voltage (VDC) process inputs are used,the readout is scaled in engineering units from 0-100% ofrange.

Adjustable Range LimitsRange limits can be configured from the front panel torestrict set point adjustments.

Sensor FailureSensor failure causes an error code to be displayed andoutput to be discontinued immediately (to less than 0% ifreverse acting, greater than 100% if direct acting).

Nonvolatile EEPROM MemoryRetains configuration parameters without batterybackup in the event of a power failure.

System CalibrationSystem offset can be compensated for through a selectable input bias which adds to or subtracts fromthe process variable.

Universal Operating VoltagesAccepts operating voltages from 85 to 264 VAC, 50/60 HZ.

SecurityA multi-level key lock function, which prevents unauthorizedadjustments, can be engaged.

Overshoot SuppressionReset inhibitor minimizes overshoot on start-up

Two Alarm Relays (optional)Each relay can be configured as a high, low or deviationalarm and also configured to actuate auxiliary(ON/OFF) switching for heating and or cooling.

Heater Break Alarm (optional)Monitors the load via an external current transformer andsignals when the current falls below the preset value.

Warranty Three years.

SPECIFICATIONSInputs/Range/AccuracyInput Range AccuracyTCK 0 to 2502˚F 0 to 1372˚C ±0.5% of SPJ 0 to 2192˚F 0 to 1200˚C ±1 digit or ±6FL 0 to 1600˚F 0 to 800˚C whichever is E 0 to 1832˚F 0 to 1000˚C greaterN 0 to 2372˚F 0 to 1300˚CR,S 0 to 3216˚F 0 to 1769˚CB 0 to 3308˚F 0 to 1820˚CW5Re, W26Re 0 to 4000˚F 0 to 2320˚CPl II 0 to 2534˚F 0 to 1390˚CT -199.9 to +752.0˚F -199.9 to +400.0˚CU -199.9 to +999.9˚F -199.9 to +600.0˚C

RTDPt100Ω -199.9 to +999.9˚F -199.9 to +649.0˚C ±0.5% of SP(JIS/IEC) ±1 digitJPt100Ω or ±1.6˚F(JIS) whichever is

greater

Voltage0 to 5V DC 0 to 100.0% (Fixed) 0.5% of1 to 5V DC 0 to 100.0% (Fixed) setting range

Current4 to 20mA DC 0 to 100.0% (Fixed) 0.5% of

setting range

Control Outputs (dedicated)Output RatingsRelay 3A, 250 VAC, resistive, SPSTVoltage Pulse 0 to 12 VDC Load Resistance: 600 ohms min.Current 4 to 20 mA Load Resistance: 600 ohms max.Triac Trigger Medium capacity triac (less than 100 A)Alarm Relay 1 A, 250 VAC, resistive, SPST

92.03.3 7/10/2000 11:16 AM Page 1 CP Scan#1:Desktop Folder:hold:950 Catalog:92.03.3.job:

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Page 43: Fenwal 921G

92.03.3 2/00 ©2000 Kidde-Fenwal, Inc. Printed in U.S.A. CP

KIDDE-FENWAL, INC.

400 MAIN STREET, ASHLAND, MA 01721

TEL: (508) 881-2000 FAX: (508) 881-6729

www.fenwalcontrols.com

The literature is provided for informational purposes only. KIDDE-FENWAL, INC.assumes no responsibility for the products suitability for a particular application.

The product must be properly applied to perform as described herein.

If you need more information on this product, or if you have a question, contactKIDDE-FENWAL, INC., Ashland, MA 01721 (508) 881-2000.

Control ModesPrimary Set point (Field Selectable): ON/OFF, P, PI, PD, PID,

PID AUTO-TUNEAlarm Set Point: ON/OFF.

Control AdjustmentsProportional Band 0.1to 100% of span in eng. unitsIntegral Time 0 to 3600 secondsDerivative Time 0 to 3600 secondsCycle Time - Relay, SSR Driver 1 to 100 secondsON/OFF Hysteresis 0 to 100˚

Control ActionConfigurable, supplied as reverse acting.

Heater Break AlarmHeater current accuracy ±5% FS, .1A resolution.

DisplaysSet Point and 4-digit, 7-segment red LED (Parameter symbolsProcess Variable and error code are also displayed)

Range For thermocouple, RTD or DC voltage input:0 to 100% of the instrument range

IndicatorsAlarm (Red)AL1 Lights when Alarm 1 relay is activatedAL2 Lights when Alarm 2 relay is activated

Status (Green)AT Flashes when AUTO-TUNE is in operation

Output (Red)OUT Lights when relay or voltage pulse output is on for 4 to 20 mA

output, flashes in correlation to output percentage.

System Calibration (bias setting)TC and RTD For a resolution of 1˚: -1999 to 9999˚F(˚C)RTD For a resolution of 0.1˚: 199.9 to 999.9˚F(˚C)V and mA -199.9 to 200.0%

Additional Input SpecificationsInput sampling period 500 msInput resistance TC: More than 250 kΩ

DC voltage: Approximately 250 kΩ

Allowable signal TC: Less than 250Ωsource resistance DC voltage: Less than 2KΩ

Allowable wiring RTD: Less than 10Ω/lead (However, there resistance should be no resistance difference between

three wires.)

Allowable input TC: Less than ±10Vvoltage DC voltage: Less than ±10V

Noise rejection ratio Normal mode: 40 dB (50/60 Hz)Common mode: 120 dB (50/60 Hz)

Applicable standard TC & RTD JIS, IEC

Environmental SpecificationsContinuous Operation Under Normal Conditions

Ambient temperature 32 to 122˚F, operating-13 to 158˚F, storage

Relative humidity 40 to 85%, operating(noncondensing) 5 to 95%, storage

Construction and InstallationCase Panlight LN 1250 Black 0500N

Front Panel Conforms to NEMA 1

Mounting Flush mount, nonhazardous indoor location

Agency ApprovalsCSA Certified: LR 46566M7 Class 2252 01UL Recognized: File Nbr. E113411 Guide QUXY2

OUTLINE DIMENSIONS

92.03.3 7/10/2000 11:16 AM Page 2 CP Scan#1:Desktop Folder:hold:950 Catalog:92.03.3.job:

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