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Feature Extraction of Ball Bearings in Time-Space and Estimation of Fault Size with Method of ANN Kaplan Kaplan 1 , Samet Bayram 2 , Melih Kuncan 3 , H.Metin Ertunç 4 0HNDWURQLN 0KHQGLVOL÷L %|OP .RFDHOL hQLYHUVLWHVL ø]PLW.RFDHOL [email protected] [email protected] [email protected] [email protected] Abstract Faults in bearings used in machines cause downtime and leads to catastrophic results on the machining operations. In this study, specific sizes of the artificial bearings defects are created and vibration signals were obtained from a shaft-bearing system. The purpose of this study is to diagnose the size of the defects occurring in bearings by using Artificial Neural Networks(ANN) model. Features of vibration data are extracted in real time and are multiplied with specific weights; then they were given as input to the ANN model. Statistical properties of bearings faults are observed that their values vary depending on fault dimensions in real-time. These features are examined by using ANN and the size of the defects occurring in bearings are classified with 100% success, on the other hand the prediction permonfance of actual error for a ANN model is found 2%. Keywords- Artificial neural networks; bearings; diagnosing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カ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Page 1: Feature Extraction of Ball Bearings in Time-Space and ...laboratuar.kocaeli.edu.tr/sensorlab/diger/sensor... · Networks(ANN) model. Features of vibration data are extracted in real

Feature Extraction of Ball Bearings in

Time-Space and Estimation of Fault Size

with Method of ANN Kaplan Kaplan1, Samet Bayram

2, Melih Kuncan

3, H.Metin Ertunç

4

[email protected]

[email protected]

[email protected]

[email protected]

Abstract Faults in bearings used in machines cause downtime

and leads to catastrophic results on the machining operations. In

this study, specific sizes of the artificial bearings defects are

created and vibration signals were obtained from a shaft-bearing

system. The purpose of this study is to diagnose the size of the

defects occurring in bearings by using Artificial Neural

Networks(ANN) model. Features of vibration data are extracted

in real time and are multiplied with specific weights; then they

were given as input to the ANN model. Statistical properties of

bearings faults are observed that their values vary depending on

fault dimensions in real-time. These features are examined by

using ANN and the size of the defects occurring in bearings are

classified with 100% success, on the other hand the prediction

permonfance of actual error for a ANN model is found 2%.

Keywords- Artificial neural networks; bearings; diagnosing

Page 2: Feature Extraction of Ball Bearings in Time-Space and ...laboratuar.kocaeli.edu.tr/sensorlab/diger/sensor... · Networks(ANN) model. Features of vibration data are extracted in real

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A. The Test Platform

Page 3: Feature Extraction of Ball Bearings in Time-Space and ...laboratuar.kocaeli.edu.tr/sensorlab/diger/sensor... · Networks(ANN) model. Features of vibration data are extracted in real

B. Raw Vibration Data and Feature Extraction

C. Establishment of Artificial Neural Network Models

kurtosis

Page 4: Feature Extraction of Ball Bearings in Time-Space and ...laboratuar.kocaeli.edu.tr/sensorlab/diger/sensor... · Networks(ANN) model. Features of vibration data are extracted in real

D. Simulation

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Page 5: Feature Extraction of Ball Bearings in Time-Space and ...laboratuar.kocaeli.edu.tr/sensorlab/diger/sensor... · Networks(ANN) model. Features of vibration data are extracted in real
Page 6: Feature Extraction of Ball Bearings in Time-Space and ...laboratuar.kocaeli.edu.tr/sensorlab/diger/sensor... · Networks(ANN) model. Features of vibration data are extracted in real