Feasibility for new PVC Plant

List of Machines

Machines Qty. Capacity Capability (Size Range)Mixing Machine 1 20 tons per dayExtrusion Machine 1 250kg per hour ½’ to 6”Extrusion Machine 1 500 kg per hour 4” to 16”Hall off 2 According to extrusion

machineCutting Machine 2 According to extrusion

machineSocketing Machine 2 According to extrusion

machineCrushing Machine 1Weighing Scale 2 One for raw material

and one for finished goods

Laboratory Equipment and Quality Test

As per BS 3505 and PS 305 (BS=British standard, PS=Pakistan standard)

Visual and dimensional test (will use Pie scale for dimensional test) Hydrostatic Pressure Test with HPT machine Impact Test for checking brittleness with impact test machine Methylene Chloride Test for checking Gellitation level of pipe Heat reversion Test to check Shirnkage factor Delimination Test Density Test

As per ASTM (American Standard)

Hydrostatic Pressure Test with HPT machine

Material Handling Equipments (for raw material and finished goods)

Fork lift or Trolleys for raw materials handling Chain Block / Crane (upto 3 tons capacity) for mold and tooling Trolleys for finished goods Racking system for finished goods (Cantilever/simple racks) Stackers (Optional)

Energy Requirements

Mixing Machine Aprox. 250 KVA

PVC Machine small (complete set) Aprox. 200 KVA

PVC Machine Large (complete set) Aprox. 250 KVA

Others Aprox. 50 KVA

Total Aprox. 750 KVA

Area Requirement (in sqft) for Operation

Area for Mixing 40 x 40 =1600 sqftArea for Extrusion Plant 50 x 150=7500 sqftArea for Laboratory 20 x 40 = 800 sqftArea for Raw Material Storage 1000 sqftArea for crushing 20 x 20= 400 sqftArea for Finished Goods 10000 sqftTotal Area 21300 sqft

Operational Staff

Machine operator cum two supporting labours per shift (3 shift operation) 09 Mixing Mill Operator cum two labours (2 shift operation) 06Labours for finished goods handling at plant (3 shift operation) 06Quality & Lab Staff (3 shift operation) 03Raw Materials weighing cum Handling staff 03Maintenance staff Mechanical, Electrical/Electronics 04-06Finished Goods Handling (Stacking and loading) 06Manageral Staff

Raw Materials Stock

Initial Stock 400 tons Minimum Stock level 100 tons