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© SDME 2011
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING
Dubai – 22 February 2012
Page 2 SD (ME) LLCConfidential information
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING
OBSERVATION:-
While replacing or removing any one of the control wires (A1or A2 ) in power contactor of FDB, the other power lines, related FDB and ESB are affected.
Page 3 SD (ME) LLCConfidential information
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING
IMPACTS :-
First of all,Fault 400v power line contactor failure occur in particular FDB.
Channel fault in related ESB will occur.
Finally we receive E-STOP activated fault in related Zone of the FDB.
Page 4 SD (ME) LLCConfidential information
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING
OVERALL IMPACTS:-
Due to this impacts, system will stop and bag will not reach in time to the particular destination.
Our KPI rating will affect.
Fault Rectification time will increase due to multiple faults.
Page 5 SD (ME) LLCConfidential information
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING
ACTUAL WIRING FOR POWER LINE CONTACTORSACTUAL WIRING FOR POWER LINE CONTACTORS
A2 terminal of the all A2 terminal of the all power contactors are power contactors are
connected in loopconnected in loop
Page 6 SD (ME) LLCConfidential information
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING
MODIFIED WIRING DIAGRAM OF POWER LINE CONTACTOR:-
A2 connections A2 connections are given to TB are given to TB Individually / We Individually / We can do luggingcan do lugging
Page 7 SD (ME) LLCConfidential information
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING
RESULTS OF THE MODIFIED WIRING:-
After this wiring modification ,we can able to replace any power line contactors without any major issue.
Second thing we can eliminate ESB channel faults.
We can minimize our fault rectification time.
We can increase our KPI rating.
Page 8 SD (ME) LLCConfidential information
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING
MATERIAL REQUIREMENTS:-
Terminal blocks 5pcs
Single core 1.5mm cable 5mts
Cable lugs 1.5mm 20pcs
Page 9 SD (ME) LLCConfidential information
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING
SAFETY ISSUE:-
0% percent compromise in safety.
Page 10 SD (ME) LLCConfidential information
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING
TEAM MEMBERS:-
1. Prasad shetty Shift officer
2. Venkatesan Ganesan O&M supervisor-Electrical
3. Anu kumar M O&M Lead Tech-Electrical
4. Silvestar k O&M Tech-Electrical
Page 11 SD (ME) LLCConfidential information
MODIFICATION IN FDB POWER LINE CONTACTOR WIRING