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© SDME 2011 MODIFICATION IN FDB POWER LINE CONTACTOR WIRING Dubai – 22 February 2012

FDB POWER CONTACTOR WIRING MODIFICATION DRW

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Page 1: FDB  POWER CONTACTOR WIRING MODIFICATION DRW

© SDME 2011

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING

Dubai – 22 February 2012

Page 2: FDB  POWER CONTACTOR WIRING MODIFICATION DRW

Page 2 SD (ME) LLCConfidential information

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING

OBSERVATION:-

While replacing or removing any one of the control wires (A1or A2 ) in power contactor of FDB, the other power lines, related FDB and ESB are affected.

Page 3: FDB  POWER CONTACTOR WIRING MODIFICATION DRW

Page 3 SD (ME) LLCConfidential information

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING

IMPACTS :-

First of all,Fault 400v power line contactor failure occur in particular FDB.

Channel fault in related ESB will occur.

Finally we receive E-STOP activated fault in related Zone of the FDB.

Page 4: FDB  POWER CONTACTOR WIRING MODIFICATION DRW

Page 4 SD (ME) LLCConfidential information

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING

OVERALL IMPACTS:-

Due to this impacts, system will stop and bag will not reach in time to the particular destination.

Our KPI rating will affect.

Fault Rectification time will increase due to multiple faults.

Page 5: FDB  POWER CONTACTOR WIRING MODIFICATION DRW

Page 5 SD (ME) LLCConfidential information

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING

ACTUAL WIRING FOR POWER LINE CONTACTORSACTUAL WIRING FOR POWER LINE CONTACTORS

A2 terminal of the all A2 terminal of the all power contactors are power contactors are

connected in loopconnected in loop

Page 6: FDB  POWER CONTACTOR WIRING MODIFICATION DRW

Page 6 SD (ME) LLCConfidential information

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING

MODIFIED WIRING DIAGRAM OF POWER LINE CONTACTOR:-

A2 connections A2 connections are given to TB are given to TB Individually / We Individually / We can do luggingcan do lugging

Page 7: FDB  POWER CONTACTOR WIRING MODIFICATION DRW

Page 7 SD (ME) LLCConfidential information

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING

RESULTS OF THE MODIFIED WIRING:-

After this wiring modification ,we can able to replace any power line contactors without any major issue.

Second thing we can eliminate ESB channel faults.

We can minimize our fault rectification time.

We can increase our KPI rating.

Page 8: FDB  POWER CONTACTOR WIRING MODIFICATION DRW

Page 8 SD (ME) LLCConfidential information

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING

MATERIAL REQUIREMENTS:-

Terminal blocks 5pcs

Single core 1.5mm cable 5mts

Cable lugs 1.5mm 20pcs

Page 9: FDB  POWER CONTACTOR WIRING MODIFICATION DRW

Page 9 SD (ME) LLCConfidential information

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING

SAFETY ISSUE:-

0% percent compromise in safety.

Page 10: FDB  POWER CONTACTOR WIRING MODIFICATION DRW

Page 10 SD (ME) LLCConfidential information

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING

TEAM MEMBERS:-

1. Prasad shetty Shift officer

2. Venkatesan Ganesan O&M supervisor-Electrical

3. Anu kumar M O&M Lead Tech-Electrical

4. Silvestar k O&M Tech-Electrical

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Page 11 SD (ME) LLCConfidential information

MODIFICATION IN FDB POWER LINE CONTACTOR WIRING