FASTWALL®

Brick-Faced Cladding SystemAn innovative, weather-resistant way to clad, infill or build a wall with real brick slips at speed and with efficiency.

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

www.ibstock.com/kevington

FASTWALL®

FOR TIGHT PROJECT SCHEDULES THAT DEMAND AN AUTHENTIC AND DURABLE FINISH.Ease of installation and strength are among the many benefits of using Fastwall® on your next project. It is an innovative, weather-resistant way to clad, infill or build a wall with real brick slips at speed and with efficiency. The cladding system provides the perfect solution for situations where traditional brickwork is not suitable.With Fastwall® you won’t have to compromise on design – it’s available with any Ibstock or other brick finish, in a variety of panel shapes and sizes.

Ideal for either exterior or interior applications, the robust system canbe used on a wide range of projects from shop fit-outs, where speedyconstruction is needed, to refurbishments of pedestrian underpasseswhich require high strength. The 20mm thick brick slips are bonded to a patented backing and feature a unique interlocking system that makes the lightweight units easy to install on site.

Staggered gables

Over cladding of existing walls

Lightweight framing

Hanging features

Large areas of brickwork

Matching traditional brick

USE FASTWALL® WITH

Our Ibstock Kevington Design Advisors are architectural professionals with experience in practice, and will be delighted to help you create effective solutions for all types of building projects. For our team to assist you with design and specification advice, call 0844 800 4576.

2

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

BRICK Grangegorman Blend (adaption of Ivanhoe Cream) more details

on page 8

3

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

www.ibstock.com/kevington

PRODUCT RANGEThere are thirteen standard panels in the Fastwall® range:

TABAN

TABAN

DORBEN

DORBEN

PANEL STRETCHERS COURSES TYPICAL PANEL WEIGHT (up to)

TABAN 5 stretchers 8 courses high up to 30kg

DORBEN 4 stretchers 8 courses high up to 23kg

GURBAN 3 stretchers 8 courses high up to 18kg

JIRAN 2 stretchers 8 courses high up to 12kg

NIKEN 1 stretcher 8 courses high up to 6kg

EXTERNAL CORNER 1 stretcher/return 8 courses high up to 9kg

END LEFT 1 stretcher 8 courses high up to 4kg

END RIGHT 1 stretcher 8 courses high up to 4kg

REVEAL 102MM LEFT 1 stretcher/return 8 courses high up to 3.5kg

REVEAL 102MM RIGHT 1 stretcher/return 8 courses high up to 3.5kg

REVEAL 215MM LEFT 2 stretcher 8 courses high up to 5kg

REVEAL 215MM RIGHT 2 stretcher 8 courses high up to 5kg

SOFFIT 5 stretchers 1 course high up to 14kg

4

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

EXTERNAL CORNER

90° CORNER/ EXT RETURN

JIRAN

JIRAN

END LEFT

LEFT STARTER/END

NIKEN

NIKEN

REVEAL 215MM RIGHT

RIGHT 90° 215MM REVEAL

END RIGHT

RIGHT STARTER/END

SOFFIT

Drawings of the panels are available in either pdf or AutoCAD.dwg format to aid architects and other designers with the application of Fastwall.

For copies of the drawings please contact our Design Advisors on 0844 800 4576 or your local Ibstock Kevington representative, who will arrange them for you.

GURBAN

GURBAN

REVEAL 215MM LEFT

LEFT 90° 215MM REVEAL

REVEAL 102MM RIGHT

RIGHT 90° 102MM REVEAL

REVEAL 102MM LEFT

LEFT 90° 102MM REVEAL

5

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

www.ibstock.com/kevington

In addition to on-site advice, Ibstock’s Design Advisors are able toassist with application advice, scheduling and take-off guidance together withdrawing information for the on-site application.

SYSTEM BENEFITS

Limited number of skills and tools required

Can be installed in most weather conditions

Lightweight to handle

Easy to adjust on site

Post pointed, interlock system makes fast assembly

Suitable for timber frame and metal stud construction

Cost saving on labour

EFFICIENT INSTALLATION

Weatherproof

Ibstock Kevington provides a durability warranty on Fastwall® brick slip cladding panels, subject to correct installation

Compliant with Energy Saving Opportunity Scheme (ESOS) and packaging regulations

Excellent performance under wind loading, impact loading, rain penetration, spread of flame, accelerated weathering and freeze/thaw resistance testing

Full third party performance testing by Lucideon (formally CERAM), the materials development and commercialisation organisation.

Suitable for internal and external use. The brick slips are adhered to the glass reinforced plastic (GRP) backing panels with BBA Certified 2-part epoxy adhesive in our factories

EXCELLENT DURABILITY

Natural clay brick slips

Can be matched to existing brickwork

Mortar colour of your choice

Overlapping lip preventing water ingress

Invisible inter-locking

Suitable for new builds

Architecturally aesthetic

VERSATILE FINISH

CERTIFICATE No 12/4893

BRICK -

6

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

BRICK -

BRICK Capital Brown

Multi Stock

BRICK Roughdales Red Multi

Rustic

7

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

www.ibstock.com/kevington

A state of the art replacement for the old 1814 Grangegorman Mental Health facility in Ireland. Created as a non-orthogonal arrangement of single, two and three storey blocks around two central courtyards. To reinforce contemporary design, the brick detailing was continued to the underside of large, exposed soffit areas using Fastwall® panels.

CASE STUDYPHOENIX CARE CENTRE, GRANGEGORMAN, CO. DUBLIN

Architects Maloney O’Byrne worked with Ibstock Kevington to develop a bespoke brick at the Ibstock Leicester factory

54 bed low secure unit has been designed to provide a non-institutional therapeutic environment

KEY PROJECT FACTS

WINNER - BEST INTERNATIONAL PROJECT

BRICK DEVELOPMENT AWARDS

8

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

BRICK Grangegorman

Blend (adaption of Ivanhoe Cream)

9

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

www.ibstock.com/kevington

The extension and refurbishment of Sainsbury’s East Kilbride store was part of a major expansion plan by one of the leading UK supermarket chains. ADF Architects met the challenge of meeting a very tight 30 week build and refit deadline with no store closure.

Due to ease of installation, they decided to use the Ibstock Kevington Fastwall®

system to deliver this project. Prefabricated off-site, the brick slip panels finished with mortar have the full appearance of traditional brickwork. The Fastwall®

panels enabled the external cladding to be completed in two weeks without the requirement for scaffolding as a scissor lift was sufficient.

CASE STUDYSAINSBURY’S STORE, EAST KILBRIDE

EXTERNAL CLADDING COMPLETED IN JUST TWO WEEKS THANKS TO FASTWALL®

BRICK Roughdales Red Multi

Rustic

10

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

London’s East End artist, Alex Chinneck has gained a reputation for his sculpturally complex remodelling of derelict buildings. Alex chose to use Fastwall® on this project due to it’s simplicity, speed and versatility of design.

With guidance from Smith and Wallwork Engineers, a unique effect was created on this derelict 3 storey house in Margate by replacing the original brick frontage with a new ‘slipped’ façade, using Fastwall® panels on a semi-rigid GRP substrate.

CASE STUDYSLIDING WALL, MARGATE

FASTWALL® CAN HELP TO ACHIEVE UNIQUE AND INNOVATIVE AESTHETICS

BRICK Birtley Olde

English

11

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

www.ibstock.com/kevington

FASTWALL® INSTALLATION GUIDANCE

Ensure panels are the correct way up. The ‘lip’ should be uppermost for the next course of panels to sit against once sealant has been applied.

A B

Double battens at movement joint positions

Lip uppermost

Movement joint

Fastwall panels are best erected from bottom left to top right, starting from a corner or abutment to traditional brickwork. Keep panels to line and level.

Sealant at receiving edges

Fastwall panels are secured to the battens (or rails) using the recommended fixing points. (Battens or rails are not necessary if fixing to existing masonry or concrete). For detailed drawings and fixing guidance for various wall constructions, please contact your local Design Advisors on 0844 800 4576.

Typical section examples of

timber frame

Metsec (light gauge steel frame)

masonry/concrete substrates C

A

B

12

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

Once a panel is in position apply sealant along the receiving edges before placement of the next panel.

Movement joints should be incorporated at 6 metre centres (horizontally and vertically) and below window sills, above plinths and, if necessary, internal corners.

Once all panels are fixed into position the wall is ready for mortar pointing.

Avoid part-pointing panels to maintain mortar colour consistency.

It is recommended to point the panels in entirety after placement to avoid potential mortar colour difference at panel joints.

Easipoint Fastwall Historic is an easy to apply gun injection mortar, however sand/cement mortar can be used to match adjacent, traditionally built brickwork.

Movement joint

C

✘

✓

‘Lip’

Sealant

The Design Advisory Service is certified to ISO 9001: 2008

13

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

www.ibstock.com/kevington

Ibstock Kevington is the UK’s largest brickwork special shape and masonry fabrication company with 16 manufacturing sites across the country. Our nationwide coverage ensures that we can supply the products you need quickly and cost effectively supported by an experienced technical and design service team.

Fast

wal

l

Spec

ial S

hape

s

Arc

hes

Gla

zed

Bric

ks

Bric

kwor

k C

ompo

nent

s

Chi

mne

ys

Prec

ast

Feat

ure

Hea

ders

Cut

and

Bon

d

Eco

Prod

ucts

Engr

avin

g Se

rvic

e

14

FAST

WAL

L® B

RICK

FAC

ED C

LADD

ING

SYST

EM

Und

ersl

ung

Soffi

ts

CN

C C

uttin

g

Nex

us®

Um

bra

Bric

k Sl

ips,

Mas

onry

Cut

ting

& B

rick

Tile

Birtley

Manchester

Midlands Cutting Centre (Chesterton)

Nostell

Chesterton

Lodge Lane Leicester

Stowmarket

Gloucester

Cattybrook

Gatwick West HoathlyHampshire

LaybrookAshdown

Swanage

IBSTOCK KEVINGTON

NATIONWIDE OPERATIONS

SUSTAINABILITY… THE IBSTOCK KEVINGTON WAYEnvironmental responsibilities are fundamental to how we conduct our business. Our clay products have a long service life of over 150 years and our sites are certified to the International Energy Management standard ISO 4001. This ensures our Fastwall® brick slips are energy efficient.

Please check the suitability of Fastwall® for your next project with an Ibstock Kevington Design Advisor, who will be able to assist with design and specification queries on 0844 800 4576.

15

Sales Enquiries t: 0844 736 0350 e: ikspecials@ibstock.co.uk

Design & Technical Helpline t: 0844 800 4576

Samples & Literature t: 0844 800 4578

Ibstock Kevington, Leicester Road, Ibstock, Leicestershire, LE67 6HS

www.ibstock.com/kevington

Although the instructions contained in this publication and any other information published by Ibstock Limited are believed to be accurate at the date of publication, they are strictly for guidance only and Ibstock Limited accepts no liability in relation to their use or for any losses, howsoever caused. You are responsible for taking all reasonable steps to ensure your use of the goods/products conforms to all applicable health and safety requirements from time to time.

If in doubt, please consult appropriately qualified persons. All products sold by Ibstock Limited are sold subject to Ibstock Limited’s Terms and Conditions of Sale, a copy of which is available on request.

CI/SfB

August 2017

(F10)