Fastener Manual - Genesis Attachments · 2020. 2. 11. · © 2020 Genesis Attachments, LLC Genesis Fastener Manual 5 TABLE OF CONTENTS CONTACT INFORMATION 2 PREFACE 3 Important 3

Fastener Manual

© 2020 Genesis Attachments, LLCGenesis Fastener Manual2

CONTACT INFORMATION

View and download all manuals: genesisattachments.com/manualsPatents: genesisattachments.com/products/patents

Asia Pacific Representative Office

24 Upper Serangoon View #12-28Singapore 534205

Phone: +65 9673 9730

E-mail:[email protected]

Europe/Africa/Middle EastGenesis GmbH

Teramostrasse 2387700 Memmingen, Germany

Phone: +49 83 31 9 25 98 0Fax: +49 83 31 9 25 98 80

genesis-europe.com


Central America & Colombia

Cra 13A #89-38 / Ofi 613Bogota, Colombia

Phone: +57 1 610 8160 / 795 8747


Genesis Attachments

1000 Genesis DriveSuperior, WI 54880 USA

Toll Free: 888-SHEAR-IT(888-743-2748)

Phone: 715.395.5252


© 2020 Genesis Attachments, LLC Genesis Fastener Manual 3

PREFACETo ensure years of safe, dependable service, only trained and authorized persons should operate and service your Genesis attachment. It is the responsibility of the product’s owner to ensure the operator and maintenance personnel read, fully understand and follow all instructions in this manual prior to attachment operation or service. Always use good safety practices to protect your-self and those around you.

ImportantThis manual must accompany the attachment at all times and be readily available to the operator.

Manual ReplacementShould this manual become damaged or lost or if additional copies are required, immediately contact any authorized Genesis dealer or the Genesis Service Department at 888-743-2748 or 715-395-5252 for a replacement.

Possible VariationsGenesis cannot anticipate every possible circumstance that might involve a potential hazard as the owner’s requirements and equipment may vary. Therefore, the warnings in this publication and on the product may not be all-inclusive, and you must satisfy yourself that the procedure, applica-tion, work method or operating technique is safe for you and others before operating.

Public NoticeGenesis reserves the right to make changes and improvements to its products and technical literature at any time without public notice or obligation. Genesis also reserves the right to discontinue manufacturing any product at its discretion at any time.

Improper operation or improperly performed maintenance may render any warranty null and void.


NOTES


TABLE OF CONTENTSCONTACT INFORMATION 2PREFACE 3

Important 3Manual Replacement 3Possible Variations 3Public Notice 3

PROCEDURES 6Cleaning 6Threadlocker 6Anti-Seize 7No Thread Treatment 7

THREAD TREATMENT DIAGRAM 8Mobile Shears 8GRX, GDT, GDR & LXP® Demolition Tools 9GMP, GMP C, GMP D, GSD, GRS, GLS & GCC Linkage Tools 10GHG & GSG Grapples 11

BOLT TORQUE SPECIFICATIONS 12O-RING BOSS & FLAT FACE O-RING TORQUE SPECIFICATIONS 14BOLT DRIVE SPECIFICATIONS 15CONTACT INFORMATION 16


PROCEDURESReference the product Thread Treatment Diagrams beginning on page 8 to determine which of the following procedures is required.

CleaningTo ensure proper performance of thread treatment and accurate torque values, clean and degrease all internal and external threads prior to application of threadlocker, anti-seize or primer and before installation of hardware.

• Ensure both internal and external threads are free of dirt or debris.• Use brake cleaner or similar cleaning solvent on all threads to remove any grease or oil.• Allow threads to dry.

Failure to properly clean threads will cause threadlocker, primer, and/or anti-seize to not properly cure!NOTICE

LOCThreadlockerFor bolted connections requiring threadlocker, use Loctite 263 or equivalent applied using the following procedure:

• Clean and degrease all threads.• For thru holes or nuts, apply threadlocker to bolt threads.• For blind holes, apply stripe of threadlocker along the length of the hole (applying to the bolt can cause escaping air to remove threadlocker as the bolt is inserted).• Torque bolt to specified Wet Torque Value, see page 13.

For threaded hydraulic fitting connections, use Loctite 5452 or equivalent thread sealant in conjunction with Loctite 7471 primer using the following procedure:

• Clean and degrease all threads.• Apply Loctite 7471 primer to both external and

internal threads and allow to dry.• Apply threadlocker to 360 degrees of the threads

on the male fitting, ensuring adequate coverage.

• Assemble fitting per directions in operator’s manual.

• For O-ring boss and flat face O-ring connections, torque fittings to values specified on page 14.

Threadlocker

Blind Hole

Hydraulic Fitting


PROCEDURES

Anti-SeizeLUBAnti-SeizeFor bolted connections requiring anti-seize lubrication, use Loctite LB8008 or equivalent using the following procedure:

• Clean and degrease all threads.• Apply thin coat of anti-seize to internal and

external threads and under bolt head and/or nut, ensuring complete coverage.

• Torque bolt to specified Wet Torque Value, see page 13.

No Thread Treatment• Clean and degrease all threads.• Torque bolt to specified Dry Torque Value, see page 11.

DRY


THREAD TREATMENT DIAGRAMMobile ShearsUse this diagram to determine what thread treatment, if any, is required for each fastener. For thread treatment application procedures, see page 6. For prescribed torque values, see page 13.


THREAD TREATMENT DIAGRAMGRX, GDT, GDR & LXP® Demolition ToolsUse this diagram to determine what thread treatment, if any, is required for each fastener. For thread treatment application procedures, see page 6. For prescribed torque values, see page 13.


THREAD TREATMENT DIAGRAMGMP, GMP C, GMP D, GSD, GRS, GLS & GCC Linkage ToolsUse this diagram to determine what thread treatment, if any, is required for each fastener. For thread treatment application procedures, see page 6. For prescribed torque values, see page 13.


THREAD TREATMENT DIAGRAMGHG & GSG GrapplesUse this diagram to determine what thread treatment, if any, is required for each fastener. For thread treatment application procedures, see page 6. For prescribed torque values, see page 13.


Reference the product Thread Treatment Diagrams beginning on page 8 to determine whether to use wet or dry torque values for specific bolts.

Reference Procedures on page 6 for threadlocker or anti-seize application and bolt and bolt hole cleaning.

Prior to torquing, clean all bolt holes, bolts and nuts to remove dirt, grease and oil, and identify bolt type.

Never re-torque bolts that use Loctite. If a bolt becomes loose or damaged after the initial use when Loctite was applied and the bolt was torqued, the bolt must be replaced.

Never break tightened bolts loose with a torque wrench. Doing so may break the torque wrench or take it out of calibration.

Torque wrenches should be calibrated on an annual basis.

When using a torque multiplier with a torque wrench, incorrect settings will be multiplied by the ratio of the torque wrench.

Never use an impact driver on a torque multiplier.

BOLT TORQUE SPECIFICATIONS


BOLT TORQUE SPECIFICATIONSDry Torque Values

Hex/Socket Head Flat Head

FastenerGrade

Size x Pitch Nm Ft-lb Nm Ft-lb

CL 10.9

M8 x 1.25 35 26 27 20

M10 x 1.50 71 53 58 42

M12 x 1.75 124 92 101 73

M14 x 1.50 200 148 163 118

M14 x 2.00 200 148 163 118

M16 x 2.00 311 230 254 184

M20 x 1.50 610 450 498 360

M20 x 2.50 608 449 497 359

M24 x 3.00 1054 778 861 622

M27 x 3.00 1543 1138 1260 910

M30 x 3.50 2095 1545 1712 1236

M36 x 4.00 3659 2699 2991 2159

8

1/4-20 14 11 11 8

5/16-18 32 24 26 19

3/8-16 59 44 48 35

7/16-14 94 70 77 56

1/2-13 143 106 116 84

1/2-20 162 120 133 96

5/8-11 287 212 234 169

3/4-10 509 376 415 300

7/8-9 821 606 670 484

1.00-8 1232 909 1007 727

1.00-14 1383 1020 1130 816

1.25-7 2463 1817 2013 1453

L9 1.50-6 4287 3162 3504 2529

Wet Torque ValuesHex/Socket

Head Flat Head

FastenerGrade

Size x Pitch Nm Ft-lb Nm Ft-lb

CL 10.9

M8 x 1.25 29 22 23 17

M10 x 1.50 61 45 49 36

M12 x 1.75 105 78 85 62

M14 x 1.50 150 111 121 88

M14 x 2.00 170 126 138 100

M16 x 2.00 265 196 216 156

M20 x 1.50 456 337 372 269

M20 x 2.50 517 382 422 305

M24 x 3.00 894 660 731 528

M27 x 3.00 1312 968 1072 774

M30 x 3.50 1779 1312 1453 1049

M36 x 4.00 3110 2294 2542 1835

8

1/4-20 13 10 11 8

5/16-18 27 20 22 16

3/8-16 50 37 40 29

7/16-14 80 59 65 47

1/2-13 122 90 99 72

1/2-20 138 102 112 81

5/8-11 244 180 199 144

3/4-10 433 320 354 256

7/8-9 698 515 570 412

1.00-8 1046 772 854 617

1.00-14 1175 867 960 693

1.25-7 2095 1545 1712 1236

L9 1.50-6 3644 2688 2979 2150


O-RING BOSS & FLAT FACE O-RING TORQUE SPECIFICATIONSO-Ring Boss Torque Values

Size Dash Nm Ft-lb -4 22 16-5 27 20-6 36 26-8 83 60

-10 110 80-12 187 135-14 249 180-16 304 220-20 387 280-24 498 360

Flat Face O-Ring Torque ValuesSize Dash Nm Ft-lb

-4 18 13-6 30 22-8 60 44

-10 85 62-12 121 88-14 121 88-16 160 116-20 213 154-24 274 198


BOLT DRIVE SPECIFICATIONS

Thread Size x Pitch

Hex Head Socket Head Flat Head

Wrench/Drive SizeM8 x 1.25 13mm 6mm 5mm

M10 x 1.50 17mm 8mm 6mmM12 x 1.75 19mm 10mm 8mmM14 x 1.50 22mm 12mm 10mmM14 x 2.00 22mm 12mm 10mmM16 x 2.00 24mm 14mm 10mmM20 x 1.50 30mm 17mm 12mmM20 x 2.50 30mm 17mm 12mmM24 x 3.00 36mm 19mm 14mmM27 x 3.00 41mm 19mm -M30 x 3.50 46mm 22mm -M36 x 4.00 55mm 27mm -

1/4-20 7/16" 3/16" 5/32"5/16-18 1/2" 1/4" 3/16"3/8-16 9/16" 5/16" 7/32"

7/16-14 5/8" 3/8" 1/4"1/2-13 3/4" 3/8" 5/16"1/2-20 3/4" 3/8" 5/16"5/8-11 15/16" 1/2" 3/8"3/4-10 1-1/8" 5/8" 1/2"7/8-9 1-5/16" 3/4" 9/16"

1.00-8 1-1/2" 3/4" 5/8"1.00-14 1-1/2" 3/4" 5/8"1.25-7 1-7/8" 7/8" 7/8"1.50-6 2-1/4" 1" 1"

Asia Pacific Representative Office

24 Upper Serangoon View #12-28Singapore 534205

Phone: +65 9673 9730


Europe/Africa/Middle EastGenesis GmbH

Teramostrasse 2387700 Memmingen, Germany

Phone: +49 83 31 9 25 98 0Fax: +49 83 31 9 25 98 80

genesis-europe.com


Central America & Colombia

Cra 13A #89-38 / Ofi 613Bogota, Colombia

Phone: +57 1 610 8160 / 795 8747


Genesis Attachments

1000 Genesis DriveSuperior, WI 54880 USA

Toll Free: 888-SHEAR-IT(888-743-2748)

Phone: 715.395.5252


CONTACT INFORMATION

View and download all manuals: genesisattachments.com/manualsPatents: genesisattachments.com/products/patents

Rev. C - 2-11-20

Documents

Fastener Manual - Genesis Attachments · 2020. 2. 11. · © 2020 Genesis Attachments, LLC Genesis Fastener Manual 5 TABLE OF CONTENTS CONTACT INFORMATION 2 PREFACE 3 Important 3