Failure Assessment of Piping

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  • 7/28/2019 Failure Assessment of Piping

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    Failure assessment of piping under severe accident loadsJens Arndt, Jrgen Sievers (GRS)

    In face of severe accident scenarios with moltencore material which occurred in 2011 at Fukushima

    Daiichi and in 1979 at Three Mile Island-2 theintegrity assessment of primary circuit devicesrequires a special concern.

    Method ASTOR

    For the accomplishment of a simplified analysisconcerning integrity of the components during asevere accident and especially the question whichcomponent fails first in framework of thermo-hydraulic analysis with system codes like ASTEC orATHLET an efficient method called ASTOR(Approximated Structural Time Of Rupture) hasbeen further developed. This method employs the

    hypothesis of linear damage accumulation formodeling damage progression. A failure time sur-face which is generated by structural finite ele-ment (FE) analysis of varying pressure and tem-perature loads serves as a basis for estimations offailure times. The time of failure is strongly depend-ent on the changing stress level during the transientloading and the temperature dependent materialproperties characterizing plastification and creep.

    ASTOR calculates foreach point of time whichis characterized by a

    temperature and a pres-sure value a damageincrement. The result ofthe summation of damageincrements is a damagevalue D(t). The failurecan be assumed whenD(t) reaches a value of 1or a smaller value ifsafety factors are inclu-ded.

    Simulation of a severe accident scenario

    In following the results of a FE-based failure

    assessment and an ASTOR failure analysis for areactor coolant line (RCL) of a PWR loaded duringan assumed severe accident scenario (stationblackout) with molten core material in the lowerhead of the reactor pressure vessel (RPV-LH) arecompared. The time of failure of the RCL is ofspecial concern because a failure before the RPV-LHs failure may enable a significant pressuredecrease. The figure shows calculated failure timesbased on FE-analyses (Run A and B with differentassumptions concerning failure criteria) andASTOR results with different damage values. Theinvestigation shows that ASTOR results for damage

    values of about 0.4 - 0.5 are close to the FEresults.

    (1) (2)(3)(4)(5)

    D-Damagefactor (ASTOR)(1) D = 0.4 @ 46760 s

    (4) D = 0.5 @ 47750 s(5) D = 1.0 @ 49118 s

    (3) Run B-Failure @ 47656 s

    (2) Run A-Failure @ 47471 s

    ConclusionThe method ASTOR enables a fast estimation offailure times and can be integrated into the frame-work of thermohydraulic system analysis programseasily. The application of ASTOR is limited to theboundary conditions concerning pipe geometry,material data and type of loading used for genera-tion of the failure surface. An uncertainty of thecalculated failure times exists but can be con-strained by a decrease of the assumed damagelimit value. Dependent on the required accuracy ofthe time of failure of a pipe three failure assess-ment methods are accomplishable:- ASTOR (useful for implementation in systemcodes, limited applicability, limited accuracy, exten-sive concerning generation of failure surface);- FE-analysis with simplified FE-model (flexibleconcerning application, limited applicability con-cerning complexity, high accuracy);- Complex FE-analysis model with considera-tion of interaction between components (exten-sive concerning generation of analysis model, flexi-ble concerning application, high accuracy).

    Gesellschaft fr Anlagen- und Reaktorsicherheit (GRS) mbH, Schwertnergasse 1, 50667 Cologne, GermanyJens Arndt, Tel. +49 221 2068 679 / [email protected]; Dr. Jrgen Sievers, +49 221 2068 747 /[email protected]

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    tF

    Time of failure

    Pressure P(MPa)

    Temperature

    T(C)