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DEVELOPING A GUIDELINE FOR AN INTEGRATED QUALITY, ENVIRONMENTAL, OCCUPATIONAL HEALTH AND SAFETY, AND ENERGY MANAGEMENT SYSTEM FADZILAH BINTI MOHAMAD UNIVERSITI TUN HUSSEIN ONN MALAYSIA

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Page 1: FADZILAH BINTI MOHAMAD - COnnecting REpositories · 2.3 OHSMS Model 22 2.4 EnMS Model 26 2.5 Trend Chart of MSS Certification Worldwide 27 2.6 An illustration of single and fully

DEVELOPING A GUIDELINE FOR AN INTEGRATED QUALITY,

ENVIRONMENTAL, OCCUPATIONAL HEALTH AND SAFETY, AND

ENERGY MANAGEMENT SYSTEM

FADZILAH BINTI MOHAMAD

UNIVERSITI TUN HUSSEIN ONN MALAYSIA

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DEVELOPING A GUIDELINE FOR AN INTEGRATED QUALITY,

ENVIRONMENTAL, OCCUPATIONAL HEALTH AND SAFETY, AND

ENERGY MANAGEMENT SYSTEM

FADZILAH BINTI MOHAMAD

A thesis submitted in

fulfilment of the requirement for the award of the

Degree of Master of Science in Technology Management by Research

Faculty of Technology Management and Business

Universiti Tun Hussein Onn Malaysia

APRIL 2017

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DEDICATION

Thanks to Allah, for without His Mercy and Guidance, I would have never been able

to make this happen. Also, I dedicate this thesis to my dear family and friends. A

special feeling of gratitude to my beloved mum and brothers whoalways prays for

my success. I also dedicate this thesis to my dear friend Simon Kee and his parents,

without whom I may not have taken the effort to pursue further with my education. I

dedicate this work also to all my well-wishers throughout this journey and thanking

all for the support, motivation and confidence in me.

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ACKNOWLEDGEMENTS

Very special thanks to Associate Professor Dr. Nor Hazana Abdullah and Associate

Professor Dr. Musli Mohammadfor their countless hours of reflecting, reading,

encouraging, and most of all patience throughout the entire process.Also, thank you

to Puan Nor Kamariah Kamaruddin who have always been a motivator throughout

my journey. I would like to acknowledge and thank UTHM for allowing me to

conduct this research and providing me assistance required. Last but not least, special

thanks to all the expert panels whose passion, excitement and willingness to provide

feedback made the completion of this research a precious experience.

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ABSTRACT

The purpose of this thesis is to develop a guidance document for integrating quality,

environmental, occupational health and safety and energy management systems for

manufacturing industries. The thesis presents the current status and strategies of the

Integrated Management System (IMS) in Malaysian manufacturing industries. As to

understand the status and strategies of IMS implementation, quantitative data

collections through questionnaire survey were performed. In total, 40 responses from

a variety of manufacturing sectors were analyzed. The result shows that

manufacturing industries are embarking on IMS regardless of the types and sizes of

the organizations. They are applying various strategies as long as it is practicable for

their organizations’ business activities and processes due to the absence of

international or national standards as a guideline for IMS. Concurrently, qualitative

data was collected through Delphi Technique Expert Opinion Method with three

rounds ofexperts’ views collection for the purpose of developing the guidance

document. Nine experts panel from the category of academician, government body,

and practitioners (consultants and auditors) participated in the activity. They have

agreed to the proposed content and also raised their suggestions for improvement of

the proposed document. The document has been prepared using the High Level

Structure documented as Annex SL by ISO Directive. This structure is similar to the

current release of ISO 9001:2015 and ISO 14001:2015 International Standard.

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ABSTRAK

Tujuan laporan ini adalah untuk menghasilkan satu dokumen panduan untuk

mengintegrasikan sistem pengurusan kualiti, alam sekitar, kesihatan dan keselamatan

pekerjaan dan tenaga di dalam memenuhi keperluan industri pembuatan. Tesis ini

membentangkan status semasa dan strategi sistem pengurusan bersepadu (IMS) yang

sedang dipraktikkan oleh sekumpulan syarikat yang mewakili industri pembuatan di

Malaysia.Data kuantitatif telah dikumpulkan melalui pengedaran borang soal selidik

dengan tujuan untuk memahami status dan strategi pelaksanaan IMS.

Keseluruhannya, sebanyak 40 respon daripada pelbagai sektor pembuatan telah

dianalisa.Dapatan kajian menunjukkan bahawa industri pembuatan melaksanakan

IMS tanpa mengira jenis dan saiz sesebuah organisasi. Mereka menggunakan

pelbagai strategi yang didapati praktikal dan sesuai untuk aktiviti perniagaan dan

proses organisasi mereka. Ini disebabkan ketiadaan piawaian di peringkat

antarabangsa mahupun kebangsaan yang dikeluarkan sebagai garis panduan bagi

pelaksanaan IMS. Pada masa yang sama, pengumpulan data kualitatif juga telah

dijalankan melalui Teknik Delphi Pendapat Pakar bagi mendapatkan pandangan

pakar-pakar mengenai dokumen panduan yang dicadangkan di dalam tiga pusingan.

Sembilan panel pakar darikategori ahli akademik, badan kerajaan, dan pengamal

IMS (jururunding dan juruaudit)telah mengambil bahagian di dalam proses tersebut.

Dapatan kajian menunjukkan panel-panel pakar telah bersetuju dengan kandungan

dokumen panduan IMS yang dicadangkan dan juga mengutarakan pandangan mereka

bagi tujuan penambahbaikan dokumen asal yang telah dicadangkan. Dokumen ini

telah disediakan dengan menggunapakai “High Level Structure” yang didokumenkan

sebagai Annex SL oleh ISO Directives. Struktur yang sama telah digunapakai di

dalam terbitan terbaru piawaian antarabangsa ISO 9001:2015 dan ISO 14001:2015.

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CONTENTS

TITLE i

DECLARATION ii

DEDICATION iii

ACKNOWLEDGEMENT iv

ABSTRACT v

CONTENTS vii

LIST OF TABLES xi

LIST OF FIGURES xiii

LIST OF ABBREVIATIONS xv

LIST OF APPENDICES xvi

CHAPTER 1 INTRODUCTION 1

1.1 Introduction 1

1.2 Background of the research 1

1.3 Problem statements 3

1.4 Objective of the research 4

1.5 Scope of research 5

1.6 Importance of the research 5

1.7 Limitation of the research 6

1.8 Layout of the thesis 7

CHAPTER 2 LITERATURE REVIEW 8

2.0 Introduction 8

2.1 Evolution of Management System Standards (MSSs) 8

2.2 Brief Introduction of QMS, EMS, OHSMS and EnMS 10

2.2.1 Quality Management System (QMS) 11

2.2.2 Environmental Management System (EMS) 15

2.2.3 Occupational Health and Safety Management

System (OHSMS) 18

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2.2.4 Energy Management System (EnMS) 22

2.3 Trend of MSSs certifications 26

2.4 Integrated Management System (IMS) 28

2.5 Organizational Theories and Management Fashion 31

2.5.1 Classical Management Theory 39

2.5.2 Theories Discussed in Previous IMS Literatures 44

2.5.2.1 System Approach for IMS 45

2.5.2.2 Stakeholder Theory for IMS 46

2.5.2.3 Contingency Theory 47

2.6 Benefits of IMS Implementation 48

2.7 Strategies of IMS 49

2.7.1 Ways of Integrating the Management Systems 49

2.7.2 Types of Management System Integration 54

2.7.3 Approaches and Proposed Frameworks for

Integrating the MSs 56

2.8 Conclusion 70

CHAPTER 3 METHODOLOGY 71

3.0 Introduction 71

3.1 Research Approach 71

3.2 Research Design and Research Method 72

3.2.1 Quantitative 73

3.2.1.1 Survey and Instrument 74

3.2.1.2 Pilot test 77

3.2.1.3 Questionnaire Distribution 77

3.2.1.4 Survey Response 77

3.2.1.5 Descriptive Analysis 78

3.2.2 Qualitative 78

3.2.2.1 Delphi Technique Expert Opinion 78

3.2.2.2 Delphi Panel Selection 82

3.2.2.3Qualitative Analysis 84

3.3 Conclusion 84

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CHAPTER 4 FINDINGS AND ANALYSIS 85

4.0 Introduction 85

4.1 Quantitative Result- Survey 85

4.1.1 Profiles of the Survey 85

4.1.1.1 Response Rate 85

4.1.1.2 Profile of the Respondent (Sizes and

Types) 87

4.1.2 Status of IMS Implementation 90

4.1.2.1 Profile of IMS Practicing Companies 90

4.1.2.2 Reasons for Not Integrating the MSs 92

4.1.2.3 Extent of Practice Adapted among the

IMS Companies 93

4.1.3 Strategies for Implementing IMS 96

4.1.3.1 Ways of Integrating MSs 96

4.1.3.2 Approaches Used for Integration 98

4.1.3.3 Methods of Determining Processes/

Area for Integration of MSs 99

4.2 Qualitative Result- Delphi Technique Expert Opinion 100

4.2.1 Draft of IMS Guidance Document 100

4.2.2 Respond to Questionnaire during Round 1 101

4.2.3 Respond to Questionnaire during Round 2 106

4.2.3.1 Clarity of the Content of IMS Guidance

Document 108

4.2.3.2 Clarity of the IMS Model 108

4.2.3.3 Clarity of the Content of Clause 4-

Context of the Organization 109

4.2.3.4 Clarity of Clause 5- Leadership 109

4.2.3.5 Clarity of Clause 6- Planning 110

4.2.3.6 Clarity of Clause 7- Support 111

4.2.3.7 Clarity of Clause 8- Operation 112

4.2.3.8 Clarity of Clause 9- Performance

Evaluation 112

4.2.3.9 Clarity of Clause 10- Improvement 113

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4.2.3.10 Significance of the IMS Framework in

Organization 114

4.2.3.11 Significance of the IMS Guidance

Document in Organizations 115

4.2.3.12 Strength of the IMS Guide and

Framework 116

4.2.3.13 Weakness of the IMS Guide and

Framework 117

4.2.3.14 Suggestion for Improvement 117

4.2.3.15 Finalized IMS Guidance Document 119

4.3 Concurrent Embedded Design 119

4.4 Conclusion 120

CHAPTER 5 DISCUSSIONS, CONCLUSIONS AND

RECOMMENDATIONS 121

5.0 Introduction 121

5.1 Review of Achievement of the Research Objectives 121

5.1.1 The status of IMS Implementation in

Malaysian Manufacturing Sector 121

5.1.2 The Strategies for Implementing IMS and

its implementation in Malaysian

manufacturing sector

124

5.1.3 The proposed framework and draft of

IMS guidance document for

implementing IMS in the manufacturing

sector

128

5.2 Summary 128

5.3 Recommended Flow of IMS Implementation 129

5.4 Recommendation for Future Research 133

REFERENCES 134

APPENDICES 149

VITA 237

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LIST OF TABLES

2.1 Examples of MSSs 10

2.2 The ISO 9000-QMS Families and its Evolutions 13

2.3 The ISO 14000-EMS Families and its Evolutions 16

2.4 The OHSAS 18000-OHSMS Families and its Evolutions 21

2.5 The ISO 50001: 2011-EnMS Families and its Evolutions 24

2.6 Literature Reported Organizational Integration Definitions 29

2.7 Important events in the development of TQM and the

development of Management and Organization Theory

33

2.8 Functions of CMT vs MS Standards Model 40

2.9 Compatibility of CMT principle with MS standards and

TQM

41

2.10 Summary of Theories Discussed in some of the Literatures

of IMS

44

2.11 Ways of Integrating MSSs in IMS literatures 51

2.12 Sequence of MSS Implementation 57

3.1 Research problems 71

3.2 Research Design 73

3.3 Research Objective (Previous vs Current Research) 76

3.4 Nominated Expert Panels 83

3.5 Summary of Research Methodology 84

4.1 Samples 86

4.2 Responses, Responding Medium, Eligible and Ineligible

Respondents

87

4.3 SME Definition in Malaysia 87

4.4 Survey Response 88

4.5 Type of Industries 89

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4.6 Matrix of Certification of MSSs Achieved by the

Respondents

90

4.7 Profile of the IMS Companies 92

4.8 List of Participating Expert Panels 102

4.9 The Demographic Study of the Expert Panels 104

4.10 Clarity of IMS framework and guidance document 108

4.11 Clarity of IMS Model 109

4.12 Clarity of Clause 4 109

4,13 Clarity of Clause 5 110

4.14 Clarity of Clause 6 111

4.15 Clarity of Clause 7 111

4.16 Clarity of Clause 8 112

4.17 Clarity of Clause 9 112

4.18 Clarity of Clause 10 113

4.19 Significance of the IMS framework 114

4.20 Significance of the IMS Guidance Document 115

4.21 Summary of Results in-line with Research Objectives 119

5.1 Comparison of Integration Areas 127

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LIST OF FIGURES

2.1 ISO 9001 Model 14

2.2 EMS Model 18

2.3 OHSMS Model 22

2.4 EnMS Model 26

2.5 Trend Chart of MSS Certification Worldwide 27

2.6 An illustration of single and fully integrated system 30

2.7 Degree of Integration according to some authors 53

2.8 Separate Management System 54

2.9 Aligned System Approach/ Partial Integration 55

2.10 An Integrated Approach/ Full Integration 56

2.11 Alignment of ISO 9001:2000 and ISO 14001:1996

using the systems approach

58

2.12 PDCA Model on IMS 61

2.13 SHEQMS Model 62

2.14 The combination of risk analysis (“seven steps”) and

OHS management spiral

64

2.15 A model of an integrated quality, environment, and

health and safety management system using TQM

approach

67

2.16 An IMS Model using the basis of Business Excellence

framework

69

3.1 Quantitative Data Collection and Analysis 74

3.2 Design of Survey 76

3.3 Typical Three Round Delphi 80

3.4 Three Round Delphi Process 81

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3.5 Design of Delphi Expert Opinion Research Design 82

4.1 Current Status of IMS Practice 91

4.2 Types of MSSs Integrated 91

4.3 Reasons for Not Implementing IMS 93

4.4 Trend of IMS practicing companies among the

respondents

94

4.5 Ways the respondents integrated their MSs 95

4.6 Duration of IMS Development from Start to Successful

Integration

96

4.7 Ways of Integration 97

4.8 Sequence of MSs Integration 98

4.9 Frequently used Approaches in IMS 99

4.10 Integration Areas 100

4.11 Experts Opinion on the Draft IMS Guideline content 107

5.1 Flow of Implementation of the IMS 132

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LIST OF ABBREVIATIONS

MS Management System

MSSs Management System Standards

IMS Integrated Management System

QMS Quality Management System

EMS Environmental Management System

OHSMS Occupational Health and Safety Management System

EnMS Energy Management System

QEEnHSMS Quality, Environmental, Occupational Safety and Health and

Energy Management System

MR Management Representative

OHSAS Occupational Health and Safety Assessment Series

ISO International Organization for Standardization

UNIDO United Nations Industrial Development Organization

UTHM Universiti Tun Hussein Onn Malaysia

DSM Department of Standard Malaysia

SIRIM Scientific and Industrial Research Institute of Malaysia

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LIST OF APPENDICES

APPENDIX TITLE PAGE

A Memohon Kebenaran Mendapatkan Maklumat

Firma

149

B Survey on Integrated Management System 151

C Appointment Letter for Expert Panels Contributing

to the Validation of the Proposed “Quality,

Environmental, Energy and Health and Safety

Management System (QEEnHSMS) Integration

Guide

157

D Evaluation of the Proposed Framework and

Guidance For Integrating Quality, Environment,

Energy And Health And Safety Management System

(Round 1)

159

E Evaluation of the Proposed Framework and

Guidance For Integrating Quality, Environment,

Energy And Health And Safety Management System

(Round 2)

161

F Initial Draft of Proposed Framework And Guidance

For The Integration Of Quality, Environment,

Energy And Safety Management System

163

G Proposed Framework and Guidance Document for

the Integrated Management System (IMS) of

Quality, Environment, Energy and Occupational

Health and Safety Management Systems (Revised

Based On Experts’ Opinion)

200

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CHAPTER 1

INTRODUCTION

1.1. Introduction

This chapter comprises the background of the research, problem statements,

objective of the research, scope of the research, importance of the research, limitation

of the research and finally the order of the chapters in this thesis.

1.2. Background of the Research

The adoptions to standard-based management system standards (MSSs) are

voluntary. However, the supply chain has somehow made it imperative to ensure a

certain level of compliance is maintained in companies. This is because larger

companies have observed positive impact when the suppliers have MSSs

implemented within them (Casadesus et al., 2009; Domingues et al., 2011; Heras et

al., 2010). Thus, multiple MSSs implementations in companies are increasing due to

the necessity to fulfil stakeholder demand (Barnett & King, 2008; Bernardo et al.,

2010a; Simpson et al., 2012; Zutshi & Sohal, 2005) despite the resources limitations

that the companies are facing internally (Mohamad et al., 2014b; Simon et al., 2011).

Therefore, the implementations of the MSSs are the current market trend and are

gradually applied as a guide for stakeholder requirement compliance by many

companies’. Evident to this fad is the continuous rise in certification to various MSSs

worldwide namely ISO 9001 Quality Management System (QMS), ISO 14001

Environmental Management System (EMS), OHSAS 18001 Occupational Health

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and Safety Management System (OHSMS), ISO27001 Information Security

Management System (ISMS), ISO/ TS 16949 QMS for Automotive Production,

ISO13485 QMS for Medical Device Industry, ISO22000 Food Safety Management

System (FSMS), ISO 50001 Energy Management System (EnMS), SA8000 Social

Accountability International Standard and AA1000 AccountAbility series (Bernardo

et al., 2010a; ISO Survey, 2012; OHSAS Project Group, 2012). These standard based

MSSs are released by either national or international bodies (Simpson et al., 2012).

Due to the standards being non-integrated, some of these certificates of different

standard-based Management Systems (MSs) are issued to the same companies

(FMM, 2013; SIRIM QAS).

This phenomenon of the multiple MSSs implementation and certification

observed in the current market situation (Zeng et al., 2007a) is tied closely with the

stakeholder requirements compliance (Bernardo et al., 2010a) and the

internationalization of the businesses (Kartha, 2004). As a result of the rising

stakeholder requirements, companies are obliged to build their business processes in

a socially responsible manner. Thus, many companies adapt to various standard-

based management system that stipulates the specific management system

requirements respective to the standard (Simpson et al., 2012). It is expected that

through the adaptation to MSSs, the companies are able to ensure that all activities,

products and services are compliant with the stakeholder requirements (Asif et al.,

2008) namely quality, environmental, occupational health and safety, energy and

others relevant to the organizations’ business activity.

Indeed, the adaptation to the escalating and changing stakeholder

requirements (Simpson et al., 2012) are also encouraged by the industry association,

to improve the perception of their industry among regulators and community (Barnett

& King, 2008; Simpson et al., 2012), as well as to boost clients’ confidence level on

individual companies. Additionally, certified companies are also subject to

continuous improvement activity to enhance further the effectiveness and efficiency

of specific areas where stakeholder requirements are demanded, for sustaining the

business as well as maintaining the certifications achieved.

From the economic point of view, Malaysia is moving towards achieving the

status of a developed country by the year 2020 (Islam, 2011). However, in achieving

a developed country status, economic accomplishment is important. Statistics

revealed that the contribution of the manufacturing sector is 67% of the export

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(Economic Planning Unit, 2014) and is 25% of the GDP which includes 3.6 million

(28.9%) employment (FMM, 2013). In addition, the Malaysian SME Master Plan

2012-2020 has set specific objective and targets for SMEs to achieve; 41% of GDP,

62% employment and 25% exports by the year 2020 (National SME Development

Council, 2012). In order to generate higher contribution from the manufacturing

sector, trade capacity building is important. In fact, trade capacity building is a

requisite to achieve global competitiveness for Malaysian industry. However, in

trade capacity building, a major concern is to address the stakeholder requirement.

The phenomenon of increasing number of organizations with multiple MSS in

Malaysian SMEs -mainly to address the stakeholder requirements- is considered by

the analyst as part of the trade capacity building that contributes to the economic

development (Tambunan, 2009). Therefore, to achieve the set national target and to

support the manufacturing industries to perform better, it is beneficial to develop an

Integrated Management System (IMS) guidance document that is able to fulfil

varying stakeholder requirement and guide the industry in a better manner.

1.3. Problem Statements

For the sake of business sustainability, many business entities have adopted

multiple management systems by using the MSSs as a tool that supports the strategic

management of various elements required by the stakeholders. A compilation of

database prepared during this research based on Federation of Malaysian

Manufacturers (FMM 2013) and Malaysian Certified website shows that there are a

number of 463 companies in Malaysia which are certified to two or more MSSs. The

certifications include the interest in managing product quality, resources, energy and

environment which has somewhat developed separately (Giancarlo, 2005). Although

no database is available to quote the number of IMS practicing companies in

Malaysia, the survey conducted by SIRIM Training Services found that the system

integration is well received among the companies with multiple MSSs (Idris et al.,

2012).

As to handle the rising stakeholder requirements, increasing number of MSSs

are published and multiple MSSs are implemented, certified and maintained (Zeng et

al., 2007a), despite the resources limitation within the companies. Thus, integration

of multiplying requirements into one holistic business management system is crucial.

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As a result, companies can address various stakeholder requirements in an integrated

manner (Asif et al., 2010b). The researchers of the decade-between year 2005 to

2014- do agree that IMS adaptation is favourable for companies (Asif et al., 2008;

Casadesus et al., 2011; Rory Sullivan, 2005; Sampaio et al., 2012).

However, business survival outweighs the costly implementations of the

multiple MSSs. Businesses in many sectors seek certification to the standards in

order to win bids or remain in the clients’ approved suppliers list (Bendell & Boulter,

2004). Thus, “integration would ensure that only one management system is present

within the organization, which could be efficiently and effectively understood,

implemented and maintained” (Zutshi & Sohal, 2003). As a result, companies will be

able to achieve cost saving, improve resources utilization and allows better

communication within the organization (Mohamad et al., 2014b; Zutshi & Sohal,

2003). Therefore, an integration guide will be a useful aid to support the companies

pursuing the IMS implementation.

Besides, at this moment, no international or national standard have addressed

the process of integration of MSSs and the best way to accomplish it (Bernardo et al.,

2010a; Domingues et al., 2011; Labodova, 2004; Mohammad, 2006). Therefore, it is

appropriate create an IMS guideline.

1.4. Objective of the Research

In this research, in addition to exploring the status of IMS implementation in

manufacturing sector, the extent of implementation and the strategies in

implementing the IMS, it is also taking into consideration the scholars views, as well

as manufacturing sectors multiple MSSs adoption. With the aim to fulfil the need, a

framework and a draft guidance document for IMS are proposed. Hence, the

objectives of this research are:

a) To assess the status of IMS implementation in the Malaysian manufacturing

sector

b) To investigate the strategies for implementing IMS and its implementation in

the Malaysian manufacturing sector

c) To develop guideline for IMS implementation in the Malaysian

manufacturing sector comprising Quality, Environmental, Occupational

Health and Safety and Energy Management Systems.

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1.5. Scope of Research

This study focuses on developing an IMS guideline for the implementation in

Malaysian manufacturing sector. The scope of this research is limited to:

a) Organization refers to companies in manufacturing sector based on

FMM2013, Malaysian Certified website (companies certified by SIRIM) and

also the UNIDO EnMS program first batch participants.

b) The sample consists of companies with the certification of a minimum three

MSS within the range of QMS, EMS, OHSMS and EnMS.

c) The scope of the IMS is set as QMS, EMS, OHSMS and EnMS since these

are the four general MSSs that are applicable to any type and size of

organizations worldwide. These standards are also identified as the most

common composition of IMS implementation, namely the subsets of Quality

and Environmental Management System (QEMS), Environmental and

Occupational Health and Safety Management System (EHSMS),

Environmental and Energy Management System (EEnMS), Energy and

Occupational Health and Safety Management System (EnHSMS), Quality

and Energy Management System (EnMS) and Quality, Environmental and

Occupational Health and Safety Management System (QEHSMS) (Mohamad

et al., 2014b). The analysis concurred that the integration of these four MSSs-

Quality, Environment, Occupational Health and Safety and Energy

Management System- have not been well-established (Mohamad et al.,

2014b). Therefore, the scope of the integration guide suggested here are the

MSs relating to the elements of Quality, Environmental, Occupational Health

and Safety and Energy.

d) IMS guideline refers to a general guideline to guide the manufacturing sector

that intends to pursue IMS implementation for QMS, EMS, OHSMS and

EnMS.

1.6. Importance of the Research

The percentage of companies reporting better performance result is higher in

companies’ with multiple MSS certificates than those with single certification

(Casadesus et al., 2011). Malaysian organizations are paying more attention to the

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needs of MSSs and best practices. It was also evident from a survey that systems

integration is getting popular among the organization for example ISO 9001 being

integrated with ISO 14001 and OHSAS 18001(Idris et al., 2012). This study is

important to:

a) provide assistance and structured guidance to companies for implementing

IMS and getting through the implementation

b) encourage more companies to adopt IMS so that the MSSs subscribed are

holistically practiced in the organization

c) recommend possible synergies within the MSSs being certified

d) be referred as an additional literature for current business environment in

Malaysia.

1.7. Limitations of the Research

This study covers the manufacturing sector in Malaysia only. There are only four

MSSs, namely QMS, EMS, OHSMS, and EnMS focused in the research. However,

the extent of integration of MSSs in the companies is dependent on the commitment,

necessity for IMS implementation, resources availability and readiness for change

within the organizations itself.

A consolidated database of companies that have implemented multiple MSSs

is also lacking. Due to these limitations, the respondents list were self-initiated based

on FMM Directory 2013, SIRIM’s Malaysian Certified website and United Nations

Industrial Development Organizations’ Energy Management Program participants.

Therefore, only limited samples are taken as mentioned in the scope.

The common trios among the companies are the QMS, EMS and OHSMS.

Since 2011, the companies are also being introduced to ISO 50001. Although the

numbers of certified companies are less, that is a number of 14 certified companies in

Malaysia by the end of 2015, the energy management is crucial in combating with

the energy security challenges.

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1.8. Conclusion

This thesis consists of five chapters. The Chapter 1 introduces the research

background, the problem statement, the research objectives, the scope of the

research, the importance of the research and the limitations of the research. The

Chapter 2 explains detailed literature review relating to the IMS which helps in

understanding the IMS implementation. The Chapter 3 describes the methodology to

be applied to gain the appropriate result of the research title. The Chapter 4 analyses

the findings of the survey based on the data collected and compiled; and the result of

Delphi Method Expert Opinion gathered. The Chapter 5 discusses and concludes the

finding in relation to the research objectives and recommends future research idea.

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CHAPTER 2

LITERATURE REVIEW

2.0 Introduction

This chapter presents an overview of the Integrated Management System (IMS) and

the four MSs that have been selected for the integration purpose as per the Scope of

Research mentioned in section 1.4 of Chapter 1. It provides a basic description of the

evolution of Management System Standards (MSSs) and its trends. It is followed by

the introduction of the Quality Management System (QMS), Environmental

Management System (EMS), Occupational Health and Safety Management System

(OHSMS), Energy Management System (EnMS) and Integrated Management

System (IMS). The chapter further explains the theories and concepts of

organizational improvements, the benefits and barriers, the types, the strategies, the

approaches, the methods and the techniques of IMS, and the previously suggested

frameworks of IMS. Finally, a conclusion of this chapter is presented.

2.1. Evolution of Management System Standards (MSSs)

The compliance and certification to MSSs are optional. However, they are being

emphasized as obligatory criterion towards business and corporate sustainability.

From a corporate perspective, sustainability encompasses triple bottom line

(economic, environmental and social issues) that have business implications

(Muhammad Asif et al., 2011). Thus, in addressing the challenges of corporate

sustainability for instance rapidly changing market conditions, coordination of

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operations at a global level and an increased reliance on outsourcing, a number of

MSSs have emerged, with intention to help managers to systematically address the

key stakeholder requirements including quality, environmental (including energy),

safety, information security, supply chain security and others (Karapetrovic, 2003;

Karapetrovic et al., 2010; Muhammad Asif et al., 2011). These International

Standards on MSs are published by International Organization for Standardization

(ISO) and OHSAS Project Group specifically on OHSAS 18001 (Muhammad Asif et

al., 2011).

The ISO story is shared to the public through their website

(http://www.iso.org/iso/home/about.htm). ISO began to operate since 1946, when

delegates from 25 countries met at the Institute of Civil Engineers in London,

followed by a decision to establish an international organization ‘to facilitate the

international coordination and unification of industrial standards’. Hence, in

February 1947, ISO officially begin its operation with “ISO” as its acronym.

Although the term 'International Organization for Standardization' has different

acronym in different languages (for instance English acronym as IOS, French

acronym as OIN for Organisation Internationale de Normalization). The founders

decided to use ISO because it is derived from the Greek word “isos”, which means

equal (http://www.iso.org/iso/home/about.htm). This international body have

published various MSSs which includes general standards, sector specific standard

and product specific organizational requirements (Romero, 2006). MSSs published

by ISO are indexed with “ISO” acronym followed by an index number. However,

ISO has not introduced any standard relating to safety yet (Jorgensen & Simonsen,

2002).

The safety standard, Occupational Health and Safety Assessment Series

(OHSAS); OHSAS 18000 series were not introduced by any specific organization.

Rather, it was a combination of various international certification bodies, for which

British Standard Institute (BSI) provided the secretariat. OHSAS 18000 series were

developed with the basis in BS 8800 British National standard addressing OHSMS

(Jorgensen et al., 2006). Occupational Health and Safety Assessment Series

(OHSAS) aims to provide guideline for OHSMS that is able to create and maintain

safe workplace conditions and protect employees from workplace injuries and

illnesses (Fan & Lo, 2012).

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With the introduction of ISO 9001 QMS standard in the year 1987 as

organizations guideline and well-received by organizations, International Standards

were continuously released. Following the launch of the ISO 9000, MSSs have been

progressively developed for environmental management as ISO 14001, occupational

health and safety as OHSAS 18001 and ISO 45001, corporate social responsibility as

AA1000), (Karapetrovic, 2003; Karapetrovic & Jonker, 2003; Rocha et al., 2007)

and efficient energy management as ISO 50001 (Casadesus et al., 2009; Ranky,

2012) to name a few. It is clear that new standards continue to emerge and existing

standards are undergoing periodic updates (Karapetrovic, 2003; Rocha et al., 2007).

Table 2.1 consists of standards discussed by Romero (2006). The OHSAS

18001 and ISO 50001 are added-on to this table as general standards. OHSAS 18001

and ISO 50001 standards are compatible with ISO 9001 and ISO 14001 (Eccleston et

al., 2012; Jorgensen et al., 2006). The demand trends of these standards are

discussed in Section 2.3.

Table 2.1: Examples of MSSs (Romero, 2006)

General Standards

ISO 9001 Quality Management System (QMS)

ISO 14001 Environmental Management System (EMS)

ISO 50001 Energy Management System (EnMS)

OHSAS 18001 Occupational Health and Safety Management System(OHSMS)

Sector Specific

ISO 22000 Food Safety Management System (FSMS)

Product Specific

ISO/TS 16949 QMS for Automotive

ISO 13485 QMS for Medical Devices

2.2. Brief Introduction of QMS, EMS, OHSMS and EnMS

As mentioned in Section 1.4 of Chapter 1, the topic of this thesis intended to limit the

scope on integration to the four MSSs, namely QMS, EMS, OHSMS, and EnMS.

Thus, the following subsections provide the overviews on the MSSs included in the

integration.

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2.2.1 Quality Management System (QMS)

ISO 9001 was adopted from BS5750 (Baulch-Jones I, 1994) as a set standard for

quality assurance in design, development, production, installation and service

(Kartha, 2004). Kartha (2004) also described the purpose of the deployment of ISO

9001 was to simplify the international exchange of goods and services by developing

a common set of quality standard (Kartha, 2004). On the other hand, Wahid &

Corner (2009) described the purpose of the ISO 9000 series as a standard to assist

organizations of all sizes and types to implement and operate an effective QMS (Ab.

Wahid & Corner, 2009). Although the purpose are described by researchers in

different perspectives, it can be summarized as a channel that creates universal

uniformity in making the product and services of any type and size of organization to

achieve a reasonably acceptable quality level.

Initially, ISO 9001 standard was not widely implemented in the USA and

Japan. However, a major boom in ISO 9001 certification happened due to the fact

that companies exporting to the EU had to become registered to ISO 9001 because

European Community set ISO9001 registration as a pre-requisite for doing business

with other nation (Kartha, 2004); and also due to the adoption and promotion of these

standards by major governmental and professional bodies (Karapetrovic et al., 2010).

Since the implementation was done due to the pre-requisite, some companies did

question the merit of maintaining the quality system and added value of such system

adaptation (Piskar & Dolinsek, 2006). However, the experienced companies agreed

that as a result of QMS implementation, financial indicators reveals the performance

improvement in terms of the efficiency and effectiveness of the business (Piskar &

Dolinsek, 2006). The QMS is agreed as a value-adding element by other researchers

too (Kartha, 2004; Lourenco et al., 2012). Besterfield, D. H., Besterfield, C.,

Besterfield, G. H., & Besterfield, M. (1995), emphasized that through continual fine-

tuning of operations to achieve incremental improvements, customer satisfaction will

be maximized and the financial result will follow (Besterfield et al., 1995).

The organizations can enjoy significant benefits, provided that the

implementation and certification process of standards are properly understood and

executed (Grant et al., 1994; Lourenco et al., 2012). Among those significant benefit

is the substantial performance improvement compared to uncertified peers (Kartha,

2004). Thus, getting certified is undeniable. Key benefits of ISO 9001 discussed by

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researchers in various editorials include gaining competitive advantage, improved

business performance, attracting investment, enhancing brand reputation, saving

money, streamlining operations, reduction of wastages, improving product and

service quality, reducing customer complaints, encouraging internal communication,

raising morale, and improving customer satisfaction (Heras et al., 2010; Karapetrovic

et al., 2010; Lourenco et al., 2012; Mohamad et al., 2014b; WM To; Peter KC Lee;

Billy TW Yu, 2012).

Historically, the series of International standard for QMS consists of the ISO

9000, ISO 9001, ISO 9002, ISO 9003 and ISO 9004 (Affisco et al., 1997; Besterfield

et al., 1995). It is prepared by ISO Technical Committee 176 (ISO/TC176). Table

2.2summarizes the release and revision of each standard in this family. The ISO

9000, which provides fundamentals and vocabulary used in the entire ISO 9000

family of standard, was released in 1987 and revised periodically.

The ISO 9001, ISO 9002, and ISO 9003 were released in the year 1994 and

revised periodically too. The revision in the year 2000 integrated the ISO 9001, ISO

9002 and ISO 9003 into one standard, yet still address as “ISO 9001”. Hence,

resulting from this revision, the ISO 9001 became the only ISO standard against

whose requirements a QMS can be audited and certified by external certification

bodies (Affisco et al., 1997; Zeng et al., 2007a; Zeng et al., 2007b). Meanwhile,

organizations which have been certified to ISO 9002 and ISO 9003 before the year

2000 were required to upgrade their certification to the ISO 9001:2000 by December

2003 (Bendell & Boulter, 2004). Later in 2008, ISO 9001:2008 version was released

and certified companies were required to upgrade by 2010. Recently, in the release of

ISO 9001:2015 version, a major change is observed(Technical Committee ISO/

TC176, 2015). Certified companies are required to upgrade by September 2018.

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Table 2.2: The ISO 9000-QMS Families and its Evolutions (Bendell & Boulter, 2004; http://www.iso.org/iso/home/about.htm, ; Zeng et al.,

2007b)

Standard Description 1987 1994 2000 2005 2008 2009 2015 Remarks

ISO

9000

QMSs-

Fundamentals and

Vocabulary

Released Revised Revised Revised - - Revised

Non-

auditable &

Non-

certifiable

standard

ISO

9001

QMSs- Requirements

(to companies

who design their own

products and

services)

Released

Revised

Note:

The three

standards

were

integrated into

one

Exclusion

allowed on

inapplicable

clauses in

clause 7-

Product

Realization

ISO

9001:2000

Quality

Management

Systems-

Requirements

- Revised - Revised

Auditable &

certifiable

standard

ISO

9002

QMSs- Requirements

(to companies who

do everything

except design)

Released

ISO

9003

QMSs- Requirements

(to companies where

products or services

can be verified only

by inspection and

test)

Released

ISO

9004

QMSs- Managing for

the Sustained Success

of an Organization-

A Quality

Management

Approach

Released - - Revised

Approved

for revision

on 3-Dec-

2015

Non-

auditable &

Non-

certifiable

standard

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The ISO 9001:2000 and ISO 9001:2008 QMS versions introduces eight (8)

Quality Management principles. Those are customer focus, leadership, the

involvement of people, process approach, system approach to management, continual

improvement, factual approach to decision-making and mutually beneficial supplier

relationship (Kartha, 2004). These principles provide a platform for deploying good

management practice throughout the organization (Hele, 2003). Also, the standard ,

consist of five auditable clauses, namely Quality Management System (Clause 4),

Management Responsibility (Clause 5), Resources Management (Clause 6), Product

Realization, and (Clause 7) and Measurement, Analysis and Improvement (Clause 8).

The ISO 9001:2000 and the ISO 9001:2008 QMS version also applied a process

approach model. All the five clauses are linked in the Process Approach model as

illustrated in Figure 2.1. This research is using ISO 9001:2008 as the QMS standard.

Figure 2.1: ISO 9001 Model (Technical Committee ISO/ TC176, 2008)

However, the latest version, the ISO9001:2015 released in September 2015

stipulates only seven management principles which are the customer focus,

leadership, engagement of people, process approach, improvement, evidence-based

decision making and relationship management (Technical Committee ISO/ TC176,

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2015). The format is restructured to adapt to Annex SL format that consist of seven

auditable clauses namely Context of the Organization (Clause 4), Leadership (Clause

5), Planning (Clause 6), Support (Clause 7) Operation (Clause 8), Performance

Improvement (Clause 9) and Improvement (Clause 10). This standard employs the

process approach, which incorporates Plan-Do-Check-Act (PDCA) Cycle and Risk

Based Thinking (Technical Committee ISO/ TC176, 2015).

Meanwhile, ISO 9004 is guidance on a wider range of objectives of a QMS

particularly in managing the long-term success and continual improvement of an

organization. It addresses both effectiveness and efficiency (Bendell & Boulter,

2004). It was released in 2000 and revised in 2009, in line with the release of ISO

9001: 2008, the most popular QMS standard in Malaysia and worldwide. Meanwhile,

ISO 9004:2009 is approved for revision on 3rd December2015 in line with the recent

release of ISO 9001:2015(Technical Committee ISO/ TC176, 2015)

2.2.2 Environmental Management System (EMS)

The Chernobyl accident is one of the “worst technogenic environmental disaster”

(Serebriakova, 2005), where a nuclear-power complex had two explosions in one of

the reactors, which blew-off 1 000 tons of cover plate and the roof of the building

(Bell & Shaw, 2005). The accident occurred at 01:23 a.m. on 26 April 1986, owing

to a fatal combination of design error, illegal operation, and unauthorized

experiment. Due to this accident, a land area of 23,000km2 was heavily

contaminated, followed by a large-scale restriction of agricultural activities and mass

evacuation of both urban and rural areas. The surrounding area of the accident spot

remains as “Exclusion Zone” (Bell & Shaw, 2005). This accident is a typical

example of the dangers of ignoring environmental matters (Bell & Shaw, 2005). On

the other hand, there are many other “environmental disasters” happened and have

caused significant impact worldwide. Browsing the internet using the keyword

“industrial accident” will result in too many cases indeed.

Respectively, quality of natural environment surrounding the products,

activities and services are also being discussed as an additional requirement for

business in the 21st century (Zeng et al., 2005). Thus, processes are deemed

necessary to be assessed for its environmental friendliness. Therefore, the ISO 14000

standards for EMS Requirements with Guidance for Use were introduced by ISO, as

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a result of the negotiations at the Uruguay round of the General Agreement on

Tariffs and Trade (GATT) and the ISO commitment to respond to United Nations

Conference on Environment and Development (UNCED) in year 1992 at Rio de

Janeiro (Zeng et al., 2005).

ISO 14001 is an EMS standard that is widely used to provide a structured

approach. It is applied by companies that are considering to institute good

environmental management practices such as planning and implementing

environmental protection measures and by which, if effectively implemented, may

help the company to continually improve environmentally and economically

(Chavan, 2005; Searcy et al., 2012). Moreover, the EMS standard provides an

orientation for establishing the EMS that can help firms to demonstrate publicly their

commitment towards the protection of the natural environment. It is based on three

principles, which are the pollution prevention, continuous improvement and

voluntary participation (Bansal & Hunter, 2003; Murillo-Luna & Ramon-Solans-

Prat, 2008).

The ISO 14001 were first launched in 1996 and revised in 2004 and 2015. A

newly revised standard have been released by ISO in 2015. This is an auditable

standard and organization can apply to be certified by an external certification body

(Bansal & Hunter, 2003). In particular, ISO 14001 helps to guide environmental

management in a structured manner and reduces the impact of organizations’

activities on the environment and helps to demonstrate sound environmental

management.

The ISO 14004 provides additional guidance and useful explanation for the

purpose of implementation and continual improvement of ISO 14001 (ISO, 2009).

Table 2.3summarizes the release and revision of ISO 14001 and ISO 14004.

Table 2.3: The ISO 14000-EMS Families and its Evolutions (ISO, 2009)

Standards Description 1996 2004 2015 2016 Remarks

ISO 14001

EMSs-

Requirements

with Guidance

for Use

Released Revised Revised

Auditable &

Certifiable

standard

ISO 14004

EMS- General

Guidelines on

Principles,

Systems and

Support

Techniques

Released Revised

Target

publication

date: 17th

Apr 2016

Non-auditable

& Non-

certifiable

standard

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The remaining standard within the family focuses on other areas of

environmental sustainability such as environmental labels and declaration

(ISO14020), environmental performance (ISO14031), Life-cycle Assessment

(ISO14040), Environmental Communication (ISO14063), Greenhouse Gas

accounting and verification , and accreditation (ISO14064, ISO14065) and many

others which can be referred for detail on http://www.iso.org (ISO, 2009).

ISO 14000 series developed by ISO is a collection of voluntary standards that

assists organizations to achieve environmental and financial gains through the

implementation of effective environmental management. It provides a model for

streamlining environmental management and a guideline to ensure environmental

issues are considered within decision-making practices (Chavan, 2005).

Among the benefits of ISO 14001 EMS are the minimization of

environmental liabilities, efficient use of resources, reduced wastes, good corporate

image, build environmental awareness among the employees, gain better

understanding of the environmental impacts of business activities, increased profit

and improving environmental performance through more efficient operations

(Chavan, 2005) and as a self-regulatory system in compliance with legal

requirements (Zutshi & Sohal, 2003).

The EMS implementation Model is based on Plan-Do-Check-Act (PDCA)

cycle as described in Figure 2.2which includes five (5) auditable sub-clauses

including:

a) formulation and documentation of “Environmental policy”,

b) EMS “Planning” by assessing environmental aspects and impacts, and the

necessary control measures, as well the identification of relevant legal and

other requirements and its’ evaluation of compliance. Based on this

information, objectives, targets, and environmental program shall be

formulated,

c) EMS “Implementation and operation” is to allocate resources available as

per the requirement in order to set-up an adequate EMS suitable for the

organizations, capacity and capability building, setting the operational

control, fixing internal and external communication channels by suitable

means, documentations control and the emergency preparedness and

response,

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d) “Checking” allows measurement of the performance based on the

objectives, targets and EMPs set as well the evaluation of compliance

performed. Also, it focuses on the tackling of the non-conformities,

corrective action, and preventive actions,

e) Management review phase is to review the result of the items detailed by

the top management, managers and key personnel’s and to obtain

feedback in order to proceed with continual improvement of

environmental performances and EMS.

Figure 2.2: EMS Model (ISO/ TC207 Environmental Management, 2004)

2.2.3 Occupational Health and Safety Management System (OHSMS)

Global companies are facing safety risks, making the statistics of occupational

accidents higher, both fatal and non-fatal. The facts and figures released by

International Labour Organization (ILO), summarizes as follows:

a) 2.02 million people die each year from work-related diseases,

b) 321,000 people die each year from occupational accidents,

c) 160 million non-fatal work-related diseases per year and

d) 317 million non-fatal occupational accidents per year.

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This also means that every 15 seconds, a worker dies from a work-related

accident or disease. Besides, every 15 seconds, 151 workers have a work-related

accident. Undeniably, this deaths and injuries take a particularly heavy toll in

developing countries, where a large part of the population is engaged in hazardous

activities, such as agriculture, construction, fishing and mining and others (ILO,

2013).

In addition to the statistics from ILO, as to quote an example, one of the most

terrible industrial accidents in the history to be recapped is in Bhopal, India,

(http://www.bhopal.com/, 2014) whereby more than 40 tonnes of methyl isocyanides

gas leaked from a pesticide plant, which immediately kills 3, 800 people and caused

significant morbidity and premature death for thousands more. This disaster that

happened on 3rd December 1984, affected Union Carbide’s operation worldwide

(Broughton, 2005). After 25 years of the disaster, more than 500,000 registered

victims have survived the tragedy. Clinical studies have also shown chronic illnesses

in exposed groups. The survivors continue to experience a higher incidence of

reported health problems (Mishra et al., 2009). This and many others are the eye-

openers to International Labour Organization (ILO) in announcing a framework

covering a systematic approach to OSH that includes all industries and workers

(International Labour Organization, 2011). Considering the industrial accidents and

the occupational health and safety risks of Chernobyl, Bhopal and other similar

occurrence, the necessity for a guidance standard on Occupational Health and Safety

(OHS) are deemed relevant by ILO (International Labour Organization, 2011) .

Therefore, further to the adoption of the ISO 9000 QMS and ISO 14000 EMS

standards in the early 1990s, the possibility of developing an ISO standard on OSH

MSs was discussed at an ISO International Workshop in 1996 (International Labour

Organization, 2011). During this workshop, the participants agreed that ISO should

discontinue its efforts on OHSMS standard. Instead, because of its tripartite

structure, the International Labour Organization (ILO) would be a more appropriate

body than ISO to elaborate international guidance documents for the establishment

and implementation of an effective occupational safety and health MSs (International

Labour Organization, 2011). Therefore, ILO proceeded with its work in 1998.

Concurrently, in 1999, British Standard Institute (BSI) launched official proposal on

OHSMS as an ISO standard. This caused strong international opposition and a

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campaign to stop the ISO work. Later, BSI developed OHSMS guidelines in the form

of private technical standard that is OHSAS 18001(International Labour

Organization, 2001; Jorgensen et al., 2004). The OHSAS 18001 was formulated by

international certifying bodies, with the basis in BS 8800 and was first published in

1999, for which BSI provided the secretariat (Jorgensen et al., 2006).

Although ISO have twice conducted ballot(in 1999 and in 2007) about

whether to develop an ISO standard in OHS field, both times the proposals were

voted down (International Labour Organization, 2011; Jorgensen et al., 2004). This

was due to the international agreement since ISO Workshop in 1996, during which it

was agreed that the ILO is more appropriate to take charge of the OHSMS

development due to its tripartite structure -as an agency by United Nation which

consists of the government, employer, and worker representatives- (International

Labour Organization, 2011). Communication regarding the development of OHSMS

standard had been initiated again by BSI in February 2013, and again, ISO seeks out

for a ballot vote by 11 June 2013. New Work Item Proposal(NWIP) had been

circulated for the purpose of seeking ISO International Experts’ opinions on the

matter again (BSI & ISO, 2013). The NWIP had been accepted and ISO has formed

Project Committee 283(PC283) to proceed with the development of the standard and

estimated to release the finalized standard as ISO45001:2017(BSI & ISO, 2013).

Occupational Health and Safety Assessment Series (OHSAS) aims to provide the

guideline for OHSMS that is able to create and maintain safe workplace conditions

and protect employees from workplace injuries and illnesses (Fan & Lo, 2012). “It is

also to systemize the safety management, which often left to the discretion of the

employers” (Scipioni et al., 2001). It can be described as a de facto standard and is

used as the basis for certification of OHSMS (Jorgensen et al., 2006). OHSAS 18000

series of standard consist of OHSAS 18001 OHSMS Requirements and OHSAS

18002 Guidelines for the Implementation of OHSAS 18001. Table 2.4summarizes

the release and revision of OHSAS 18001 and OHSAS 18002

(http://en.wikipedia.org/wiki/OHSAS_18001). OHSAS 18001 is developed to be

compatible with ISO 9000 and ISO 14001 since its development in the 1990s

Jorgensen, T.H. et al., 2004).

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Table 2.4: The OHSAS 18000-OHSMS Families and its Evolutions

(http://en.wikipedia.org/wiki/OHSAS_18001)

Standards Description 1999 2000 2007 2008 Remarks

OHSAS

18001

OHSMS-

Requirements Released

Revised

Auditable &

Certifiable

standard

OHSAS

18002

Guidelines for

the

implementation

of OHSAS

18001

Released

Revised

Non-auditable

& Non-

certifiable

standard

The benefits of adopting the OHSMS discussed in literature includes

improved company image, improved productivity, efficiency and safe working

environment, risk reduction on occupational safety and health accidents and as a self-

regulatory system in compliance with legal requirements (Fan & Lo, 2012; Omran et

al., 2008).

The OHSMS implementation model is also based on PDCA cycle as described in

the Figure 2.3, same as ISO 14001 EMS (Zeng et al., 2007a). The OHSAS 18001

standard consists of five (5) auditable sub-clauses:

a) formulation and documentation of “OHS policy”,

b) OHSMS “Planning” by developing a methodology for identifying and

assessing the hazard, and determining the control methods as well the

identification of relevant legal and other requirements and its evaluation of

compliance. Based on this information, objectives, targets and OHS program

shall be formulated.

c) OHSMS “Implementation and operation” is to allocate resources available as

per the requirement in order to set-up an adequate OHSMS to the

organization, capacity and capability building, setting operational control,

fixing the internal and external communication channels by suitable means,

participation and consultation methodologies, documentation and its control

as well the emergency preparedness and response. Also, it focuses on the

tackling of the incident investigation, non-conformities, corrective action and

preventive actions.

d) “Checking” allows measurement of the performance based on the objectives,

targets and OHS programs set as well as the evaluation of compliance

performed.

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e) Management review phase is to review the result of the four phases by the top

management, managers and key personnel’s and to obtain feedback in order

to proceed with continual improvement OHS performance and OHSMS.

Figure 2.3: OHSMS Model (OHSAS Project Group, 2007; Zeng et al., 2007a)

2.2.4 Energy Management System (EnMS)

Energy is embedded in any type of goods and is needed to produce any kind

of service (Mohamad et al., 2014a). Currently, energy security is one of the global

issues. British Petroleum in 2009 were quoted to have reported that the world’s

growing thirst for energy/second amounts to almost 96,000 meter3 of natural gas,

1,000 barrels of oil and 222 tons of coal (Setti & Balzani, 2011). Looking up to the

statistics, the world electricity consumption is quantified as 42.6% in the industrial

sector (International Energy Agency, 2013) which causes the increase of carbon

dioxide (CO2). Thus, the rising CO2 level results in the greenhouse effect which, in

turn, caused climate change (Setti & Balzani, 2011). The climate change leads to

natural disasters such as floods, droughts and tornadoes, which have a tendency to

reduce the environmental impact if protection of the climate is done globally through

a sum of local contributions by adopting efficient EnMS (Fiedler & Mircea, 2012).

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Therefore, there exist serious need to control and manage the energy

worldwide whereby industrial development is relied on in reducing poverty and

improving the quality of life, through sustainable practices (United Nations Industrial

Development Organization, 2011). In the meantime, the proliferation of national

energy management standards, which were introduced in Denmark, Sweden and

Ireland since 2001 onwards that have shown significant energy performance

improvement and continuous improvement (Gudbjerg et al., 2009; Mohamad et al.,

2014a). Thus, United Nations Industrial Development Organization (UNIDO)

recognized the industry’s need to enhance competitiveness while responding

effectively to climate change, with a systematic management method.

Hence, in March 2007, UNIDO hosted a meeting of experts from developing

countries and emerging economies, nations that had adopted or were developing

national energy management standards and representatives from the ISO Central

Secretariat. That meeting led to the submission of a formal recommendation to the

ISO Central Secretariat to consider undertaking work on an international energy

management standard. Responding to the recommendations, in February 2008, the

Technical Management Board of ISO approved the establishment of a new project

committee (PC 242 –Energy Management) to develop the new Management System

Standard for Energy Management. Close coordination of the planned activities led to

the first meeting of ISO PC 242 in September 2008 in Washington with participation

by delegates from 25 countries from all regions of the world, as well as

representation from UNIDO, which acted as liaises. The goal of ISO PC 242 is to

develop the new management system ISO 50001 on an accelerated schedule.

Between the first meeting in September 2008 and the second meeting in March 2009

in Rio de Janeiro, Brazil, ISO PC 242 produced two working drafts for experts’

review and comment by member countries. In March 2009 meeting, a decision was

made to escalate the version as a Committee Draft (CD) in June 2009, following

additional experts’ review and input. Eventually, this allows the release of ISO

50001 on track for publication in early 2011(McKane et al., 2010). Additional EnMS

guidance requirements were also released by ISO since year 2014.Table 2.5

Summarizes ISO 50001 EnMS families and its evolutions.

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Table 2.5: The ISO 50000- EnMS Families and its Evolutions(Rossiter & Jones,

2015)

Standard Description 2011 2014 2019 Remarks

ISO

50001:2011

Energy management systems-

Requirements with guidance for

use

Released

Release

of

revision

Auditable &

Certifiable

standard

ISO

50002:2014

Energy audits- Requirements

with guidance for use Released

Non-auditable

& Non-

certifiable

standard

ISO

50003:2014

Energy management systems-

Requirements for bodies

providing audit and certification

of energy management systems

Released

Non-

auditable &

Non-

certifiable

standard

ISO

50004:2014

Energy management systems-

Guidance for the

implementation, maintenance

and improvement of an energy

management system

Released

Non-

auditable &

Non-

certifiable

standard

ISO

50006:2014

Energy management systems-

Measuring energy performance

using energy baselines (EnB)

and energy performance

indicators (EnPI) -- General

principles and guidance

Released

Non-

auditable &

Non-

certifiable

standard

ISO

50015:2014

Energy management systems-

Measurement and verification of

energy performance of

organizations -- General

principles and guidance

Released

Non-

auditable &

Non-

certifiable

standard

The purpose of ISO 50001 Energy Management System (EnMS) standard is

to enable organizations to establish the systems and processes necessary to improve

energy performance, including energy efficiency, use, and consumption.

Implementation of this International Standard is intended to lead to a reduction in

greenhouse gas emissions and other related environmental impacts and energy cost

through systematic management of energy(Project Committee ISO/PC 242 Energy

Management, 2011).

By practicing the EnMS, companies are enabled to achieve major savings

potentials of 40 to 45% of energy use and consumption of energy (United Nations

Industrial Development Organization, 2011), improve energy efficiency (20% or

more) and reduce GHG emissions worldwide (McKane et al., 2010).

The EnMS implementation model applies PDCA cycle too, similar to ISO

14001 and OHSAS 18001 (Project Committee ISO/PC 242 Energy Management,

2011). The EnMS model is described in Figure 2.4. This consists of seven (7)

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