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Factory briefing. Content 1.General 2.Employee information 3.Quality award 4.Production process 5.Factory facilities 6.Environmental 7.Training post. Factory briefing. Content 1.General 2.Employee information 3.Quality award 4.Production process - PowerPoint PPT Presentation
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PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
1
Factory briefingFactory briefing
Content
1. General2. Employee information3. Quality award4. Production process5. Factory facilities6. Environmental7. Training post
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
2
Factory briefingFactory briefing
Content
1. General2.2. Employee informationEmployee information3.3. Quality awardQuality award4.4. Production processProduction process5.5. Factory facilitiesFactory facilities6.6. EnvironmentalEnvironmental7.7. Training postTraining post
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Royal Philips Electronics have totally around 230,000 employees in more than 60 countries and active in the areas of :
Lighting, Consumer electronics, Domestic appliances, Components, Semi-conductors, Medical system and IT services.
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Under Consumer Electronics Mainstream division, two factories have been set up in Sha Jing - Shen Zhen. They are,
SBI - San YiStart operation in Jan. 1995
SBI - Good View Start operation in Aug. 1997
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
SBIFactories
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
San Yi Good View
Site area 55.0 78.0
Factory floor space 33.0 55.0
Dormitory 31.3 31.2
Utility 6.7 7.4
Total floor space 71.0 93.6
Unit : in Kilo Square Meter
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Business nature
Product type Portable audioAudio systemDVDSpeaker driver / boxCD - R player
Beside Philips brand, we also produce the product for Yamaha and Marantz
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Production volume
0
1
2
3
4
5
6
7
8
1999 2000 2001 2002
Year
No
. of
se
t in
mill
ion
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Content
1.1. GeneralGeneral2. Employee information3.3. Quality awardQuality award4.4. Production processProduction process5.5. Factory facilitiesFactory facilities6.6. EnvironmentalEnvironmental7.7. Training postTraining post
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Total headcount in Hong Kong Audio headquarter :
580
Total headcount in two PRC factories :
7,500
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
“ Value people as our greatest resource “ is one of Philips company objectives. We understand PEOPLE is an important asset towards success.
To execute the objective, we will continuously improve our working environment and provide the appropriatetraining to the employee.
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Training target
11 training days per PRC employee per year
Actual 1998 14 Days
1999 16 Days
2000 18 Days
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Content
1.1. GeneralGeneral2.2. Employee informationEmployee information3. Quality award4.4. Production processProduction process5.5. Factory facilitiesFactory facilities6.6. EnvironmentalEnvironmental7.7. Training postTraining post
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
HK headquarter San Yi Good View
ISO 9001 Oct., 1991 May, 1996 Oct., 1998
ISO 14001 Dec., 1997 Dec., 1997 Dec., 1998
Quality achievement
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Some of latest awards
Consumer Electronics Show 2001
Innovations 2001 Design and Engineering honors - audio
AJ3950 Stereo CD-clock radio
AZ3000 CD sound machine
MC-90 CD recordable micro Hi Fi system
CDR820 CD recorder with 3CD changer
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Some of latest awards ( cont’d )
Industries Forum Design Hannover
IF Product design award 2001 in Consumer Electronic category
RUSH MP3 player
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Content
1.1. GeneralGeneral2.2. Employee informationEmployee information3.3. Quality awardQuality award4. Production process5.5. Factory facilitiesFactory facilities6.6. EnvironmentalEnvironmental7.7. Training postTraining post
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Production process
Automatic Component Placement
Manual
insertion Soldering
Testing &
Alignment
Final
Assembly Packing
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Installed facilities
No. of Daily component ACP machines placement
Sequencer 17 sets 8.1 millionsVCD 27 sets 9.1 millionsRadial Lead 24 sets 2.6 millionsSMD 31 lines 9.6 millions
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
PCBA area
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Installed facilities
Automatic soldering machines 17 lines
Assembly line
Variable Transportation System 18 lines
Conveyor Belt 32 lines
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Final assembly area
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Content
1.1. GeneralGeneral2.2. Employee informationEmployee information3.3. Quality awardQuality award4.4. Production processProduction process5. Factory facilities6.6. EnvironmentalEnvironmental7.7. Training postTraining post
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Some of Recreation facilities
Tennis court Basketball court
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Karaoka room Karaoka hall
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefingFacilities
Local staff canteen Dormitory / recreation complex Worker 14 Blocks PRC senior staff 2 Blocks HK / oversea staff 2 Blocks
Recreation complex 2 Blocks
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefingHK and oversea Staff dormitory
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Content
1.1. GeneralGeneral2.2. Employee informationEmployee information3.3. Quality awardQuality award4.4. Production processProduction process5.5. Factory facilitiesFactory facilities6. Environmental7.7. Training postTraining post
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Some of our environmental concern
Our Green area : 11 % of site area
No. of tree : 1,200 ( 45 type )
No of Flower : 5,000 ( 25 type )
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Waste water purification system
Max. Capacity = 100 tons / day
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Content
1.1. GeneralGeneral2.2. Employee informationEmployee information3.3. Quality awardQuality award4.4. Production processProduction process5.5. Factory facilitiesFactory facilities6.6. EnvironmentalEnvironmental
7. Training post
PHILIPS CONSUMER ELECTRONICSAUDIO, SOUTH CHINA
Feb 2001
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Factory briefingFactory briefing
Training post offered
Testing engineer x 1Machine processing engineer x 1Electronics engineer x 2IT trainee x 2